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Safety and operating manual

210mm Single Bevel Sliding Mitre Saw
JCB-SCMS210

Summary of Contents for JCB-SCMS210

Page 1: ...Safety and operating manual 210mm Single Bevel Sliding Mitre Saw JCB SCMS210 ...

Page 2: ...of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugg...

Page 3: ...ry or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used Use of dust collection can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer...

Page 4: ...STRUCTIONS FOR YOUR MITRE SAW WARNING Be sure to read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury 1 Know your power tool Read operator s manual carefully Learn the applications and limitations as well as the specific potential hazards related to this tool 2 Always wear safety glasses or eye shields...

Page 5: ...ons Refer to them frequently and use them to instruct others who may use this tool If someone borrows this tool make sure they have these instructions also 11 Do not use saw blades with High Speed Steel HSS or blades that are damaged or deformed 12 Replace the table insert when worn 13 Use only saw blades recommended by the manufacturer and which are the exact bore and diameter required for this m...

Page 6: ...g power tool operation always wear safety goggles safety glasses with side shields or a full face shield WARNING If any parts are missing do not operate your mitre saw until the missing parts are replaced Failure to follow this instruction could result in serious personal injury WARNING Some dust particles created by power sawing contain chemicals known to cause cancer birth defects or other repro...

Page 7: ...lide lock knob to guard against sudden movement WARNING Do not use the blade guard as a lifting point The power cord must be removed from the power supply before attempting to move the machine Lock down the head using the head locking pin Move the Cutting Head to its outermost position and lock in place by tightening the slide lock screw Loosen the mitre angle lock knob Pull up the mitre angle pos...

Page 8: ... Never aim the beam at any person or object other than the workpiece 3 The laser beam must not be deliberately aimed at another person and should be prevented from being inadvertently directed towards the eyes of a person or animal 4 Always ensure the laser beam is only aimed at a workpiece without reflective surfaces e g natural wood or matt or rough coated surfaces are acceptable 5 Do not replac...

Page 9: ...ADDITIONAL SAFETY WARNINGS FOR CLASS 2 LASER The laser unit fitted to this machine is class 2 with a maximum radiation of 1mW and 650nm wavelength CLASS 2 LASER RADIATION DO NOT STARE INTO THE BEAM ...

Page 10: ...alted Warning Wear ear protection Wear eye protection Wear dust mask Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your local authorities or retailer for recycling advice LASER RADIATION DO NOT STARE INTO BEAM ...

Page 11: ...COMPONENT LIST 1 2 3 4 5 6 7 8 9 10 13 14 18 20 15 17 21 16 19 22 11 12 ...

Page 12: ...ARRIAGE SLIDE LOCKING KNOB 11 BEVEL LOCKING LEVER 12 MITRE HANDLE LOCKING KNOB 13 MITRE ANGLE PROTRACTOR SCALE 14 POSITIVE STOP LOCKING LEVER 15 DEPLOYABLE WORKPIECE STAND 16 ADJUSTABLE REPEAT END STOP 17 FENCE 18 HOLD DOWN CLAMP 19 CUTTING HEAD LATCHING PIN 20 MOUNTING HOLE X4 21 LASER UNIT 22 LASER ON OFF SWITCH Not all accessories illustrated are included as standard ...

Page 13: ...evel angle 240mm x 35mm Protection class 2 Machine weight 14 05kg NOISE INFORMATION A weighted sound pressure LpA 94dB A A weighted sound power LwA 107dB A KpA KwA 3 0dB A Wear ear protection when sound pressure is over 80dB A VIBRATION INFORMATION Vibration total values triax vector sum determined according to EN 60745 Typical weighted vibrationt Vibration emission value ah 3 384m s2 Uncertainty ...

Page 14: ...accordance with these instructions This tool may cause hand arm vibration syndrome if its use is not adequately managed WARNING To be accurate an estimation of exposure level in the actual conditions of use should also take account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle but not actually doing the job This may significantly re...

Page 15: ...commend that you purchase your accessories from the same store that sold you the tool Use good quality accessories marked with a well known brand name Choose the type according to the work you intend to undertake Refer to the accessory packaging for further details Store personnel can assist you and offer advice ACCESSORIES ...

Page 16: ...ith JCB wood cutting blades Only use wood blades designed for use in this machine and or those recommended specifically by JCB Power Tools When fitted with a correct blade this machine can be used to cut Wood Wood derived products MDF Chipboard Plywood Blockboard Hardboard etc DO NOT Cut wood containing nails or screws as this will damge the blade OPERATING INSTRUCTIONS ...

Page 17: ...ation permanently fasten it to the workbench using appropriate fastenings not supplied Use locking washers and nuts on the underside of the workbench See 1 To avoid injury from flying debris position the saw so that other people or bystanders cannot stand too close or behind it 2 Locate the saw on a firm level surface where there is plenty of room for handling and properly supporting the workpiece...

Page 18: ... 500mm min size recommended using appropriate fastenings not supplied 2 It may be necessary to countersink the washers nuts etc to the underside of the plywood or MDF mounting board to avoid an uneven work surface 3 Use G clamps to attach the mounting board to the work surface See 2 ...

Page 19: ...2 Tighten the fence thumbscrew to lock the pillar of the clamp into the fence socket 3 Place the workpiece to be cut onto the saw table against the fence and in the desired position 4 Adjust the clamp using the thumbscrews and hand wheel so that it securely holds the workpiece to the saw table Conduct a dry run with the power disconnected Ensure that the Hold Down Clamp does not interfere with the...

Page 20: ...Do not stare directly at the laser beam A hazard may exist if you deliberately stare into the beam Please observe all of the following SAFETY RULES 1 The laser beam must not be deliberately aimed at personnel and must be prevented from being directed towards the eyes of a person 2 Always ensure that the laser beam is used only on workpieces that have non reflective surfaces i e natural wood or mat...

Page 21: ...ally responsible way It may be necessary to wear a dust mask when emptying the Dust Bag NOTE A workshop vacuum extraction machine can be attached to the dust extraction port if required Follow the manufacturers instructions if such a machine is fitted 6 DEPLOYABLE REMOTE WORKPIECE STAND Incorporated into the Left Hand side of the machine base is a deployable workpiece stand Use this stand to help ...

Page 22: ...oard 1 Slide the spring loaded release lock forwards See 2 Pull the stop from its stored position upwards and to the left The stop will deploy to the inboard position 3 Slide the release lock backwards to lock the stop into position See 4 To stow away reverse the above steps To deploy the stop outboard 1 Slide the spring loaded release lock forwards 2 Pull the stop from its stored position upwards...

Page 23: ... extension arm has a micro adjustment facility for final positioning 1 Turn the adjustment knob clockwise or counter clockwise as required for final exact positioning of the stop plate 9 THE EXTENSION ARM See With the stop plate in its stored position the extension arm can be used to support long workpieces To deploy the Extension Arm 1 Push the release button on the front of the machine base belo...

Page 24: ... with the workpiece slightly repositioned to the left or right it is possible to perform trenching cuts To use the depth stop 1 Deploy the depth stop plate See 2 Loosen the locking nut 3 Adjust the thumb knob to limit the saw blades travel to the required depth 4 Once set to the desired depth tighten the thumb nut against the retaining bracket to lock the depth stop and ensure that there is no mov...

Page 25: ...tor is adequately trained in the use adjustment and maintenance of the machine before connecting to the power supply and operating the saw WARNING To reduce the risk of injury always unplug the saw before changing or adjusting any of the machines parts Compare the direction of the rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the fr...

Page 26: ...gainst the fence to prevent any movement 3 Use a Hold Down Clamp if possible but check that it is so positioned that it does not interfere with the path of the blade or other moving machine parts 4 Avoid awkward operations and hand positions where a sudden slip could cause your fingers or a hand to move into the blade 5 Before attempting a cut make a dry run with the power off so that you can see ...

Page 27: ...s clamped with the Hold Down Clamp to the table 2 The saw table should be clean and free from any sawdust etc before the workpiece is clamped into position 3 Ensure that the cut off material is free to move sideways away from the blade when the cut is completed Ensure that the cut off piece cannot become jammed in any other part of the machine 4 Do not use this saw to cut small pieces If the workp...

Page 28: ...ion 1 Gently press down on the Cutting Handle 2 Pull out the Cutting Head latching pin See and allow the Cutting Head to rise to its upper position If Release is Difficult 1 Gently rock the Cutting Head up and down 2 At the same time twist the Head Latching Pin clockwise and pull outwards NOTE We recommend that when the machine is not in use the Cutting Head is locked in its down position with the...

Page 29: ... is gently pushed down to cut through the workpiece The Sliding Carriage should be locked in its rearmost position See 1 Slide the Cutting Head to the rear as far as it will go 2 Tighten the slide lock screw See 3 Place the the workpiece on the table and against the fence and secure with clamp s as appropriate 4 Grasp the saw handle 5 Turn the motor on and allow the saw blade to reach full speed 6...

Page 30: ...ASIC SLIDE CUTTING This saw is equipped with a Sliding Carriage system Loosening the slide lock screw will release the slide and allow the Cutting Head to move forwards and backwards See The saw blade is lowered into the workpiece and then pushed to the rear of the machine to complete a cut This type of cut can be used for cutting wide pieces 1 Position the workpiece on the table and against the f...

Page 31: ...complete stop 10 Allow the Cutting Head to rise to its upper position with the lower blade guard completely covering the blade teeth and the Cutting Head locked in the upper position before releasing the Cutting Handle WARNING Never pull the Cutting Head and spinning blade towards you when making a sliding cut The blade may try to climb up on top of the workpiece causing the Cutting Head to Kickba...

Page 32: ... up the Positive Stop Locking Lever 3 Turn the rotary table to the desired angle A mitre angle protractor scale is incorporated into the machines base to aid setting 4 Tighten the Mitre Lock Handle when the angle is achieved NOTE It is good practice to tighten the Mitre Lock Handle even if a Positive Stop has been selected and the Positive Stop Locking Lever is engaged BASIC BEVEL CUTTING See The ...

Page 33: ... tightened securely when the required angle has been achieved COMPOUND CUTTING See A compound cut is a combination of a mitre and bevel cut 1 Select the required mitre angle as previously described in BASIC Mitre CUTTING 2 Select the required bevel angle as previously described In BASIC BEVEL CUTTING 3 Ensure the tightness of all adjustment locking screws before making a cut CUTTING BOWED MATERIAL...

Page 34: ...rts replaced by a competent technician and a safety inspection carried out before using the machine again CUTTING CROWN MOULDING Your JCB Sliding Mitre Saw is suited to the difficult task of cutting crown moulding To fit properly crown moulding must be compound mitred with extreme accuracy The two surfaces on a piece of crown moulding that fit flat against the ceiling and wall are at angles that w...

Page 35: ...d mitre saw table Note The chart below references a compound cut for crown molding ONLY WHEN THE ANGLE BETWEEN THE WALLS EQUALS 90 KEY BEVEL SETTING MITRE SETTING TYPE OF CUT IL IR OL OR Inside Corner Outside Corner Compound Cut Crown Moldings Fig 42 Compound Cut Crown Mouldings NOTE The chart below references a compound cut for crown moulding ONLY WHEN THE ANGLES BETWEEN THE WALLS EQUALS 900 KEY ...

Page 36: ...ointer is indicating 00 on the scale See 2 Place a combination square not supplied on the mitre table with one edge against the table and the other edge against the blade See 3 If the blade is not 900 square with the mitre table adjustment is required 4 Loosen the Bevel Lock Handle and tilt the Cutting Head to the left 5 Loosen the locknut on the Bevel Angle Adjustment Screw See 6 Use an Hex Key t...

Page 37: ... is necessary 2 Loosen the Bevel Pointer screw using a 2 Phillips screwdriver 3 Adjust the Bevel Pointer so that it is in alignment exactly with the 00 mark 4 Retighten the screw 450 Bevel Stop Adjustment NOTE Ensure that the 33 90 Crown Moulding Pin is in its disengaged outer position See 1 Loosen the Bevel Lock Handle and tilt the Cutting Head completely to the left until it rests against the 45...

Page 38: ...op Adjustment If necessary the 33 90 settings can be checked and adjusted A vernier angle gauge will be required and this must be accurately set to 33 90 To deploy the Crown Moulding Pin 1 Pull the pin out slightly and turn in either direction See 2 Release the pin Tilt the Cutting Head to the 33 90 setting 3 Check the angle of the blade against the machine table using the vernier angle gauge 4 If...

Page 39: ...ther short edge against the Blade 2 If adjustment is necessary loosen the four 4 Fence adjustment screws using an Allen Key 3 Re position the Fence in its elongated slots until alignment is achieved 4 Securely tighten the socket head screws Mitre Angle Pointer Adjustment NOTE There are dual mitre angle scales cast into the front of the machines base A small pointer indicates the angle selected Set...

Page 40: ...of the Cutting Head can be adjusted Lower the Cutting Head and check for any blade contact with the machines base If the downward travel of the Cutting Head needs to be adjusted 1 Loosen the locknut on the downward travel stop screw 2 Turn the adjusting screw out counter clockwise to decrease the downwards travel of the Cutting Head 3 Turn the adjusting screw in clockwise to increase the downwards...

Page 41: ...on and removal 1 Ensure the cutting head is up 2 Push the button at the front of the auxiliary guard and rotate the auxiliary guard to expose the arbor bolt See 3 Operate the lower blade guard release lever rotate the lower guard up and into the upper blade guard to gain access to the machines arbor See 4 Press the arbor lock button to lock the arbor See 5 Using the supplied Hex key release the ar...

Page 42: ... 9 Ensure the Hex Key is removed and the arbor lock has released by rotating the blade by hand 10 Return the Auxiliary Guard to its operational position 11 Ensure that all blade guards are correctly positioned and fully functional 12 Return the Hex Key to its on board storage position NOTE Spacers and spindle rings should not be used with this machine and or blade WARNING Ensure that the blade col...

Page 43: ...ld be cleaned using compressed dry air Excessive sparking may indicate the presence of dirt in the motor or worn out carbon brushes If this is suspected have the machine serviced and the brushes replaced by a qualified technician Table Inserts A two piece table insert is fitted to this machine If either side is damaged or worn both parts must be replaced Replacement inserts sold in handed pairs ar...

Page 44: ...in MARKED E on the 3 pin plug NOTE If a moulded plug is fitted and has to be removed take great care in disposing of the plug and severed cable It must be destroyed to prevent it ever again engaging into a socket 30 ERBAUER 216MM 8 SLIDING MITRE SAW ENVIRONMENTAL PROTECTION Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with you...

Page 45: ...riod we guarantee to Replace or repair all defective parts free of charge or Repair products free of charge or Replace the unit with a new or re conditioned unit free of charge Conditions Your 1 year guarantee does not cover defects caused by or resulting from overload misuse or neglect normal wear and tear including accessory wear trade or hire use repairs attempted by anyone other than an author...

Page 46: ...ing Directives EC Machinery Directive 2006 42 EC EC Low Voltage Directive 2006 95 EC EC Electromagnetic Compatibility Directive 2004 108EC Standards conform to EN 55014 1 EN 55014 2 EN 6100 3 2 EN 6100 3 3 EN 61029 2 9 EN 61029 1 The person authorized to compile the technical file Name Steve Bulloss Address EVOLUTION Power Tools Ltd Venture One Longacre Close Holbrook Industrial Estate Sheffield S...

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