14
LOCATING TEMPLET ON DOOR
1.
Draw a line across the door edge at the center of the mortise cut for the lock.
2.
Draw line (F), Fig. 12, on the templet side guides (C), midway between
bars (B) and (E).
3.
Position templet on door so line (F) on templet matches line drawn on the
door edge at the center of the mortise cut.
4.
Tighten the two wing screws (G), Fig. 12 to lock templet in place.
PREPARING ROUTER
DISCONNECT ROUTER FROM POWER SOURCE.
1.
Assemble 42024 templet guide to router base with 42237 lock nut.
2.
Install bit in router collet.
3.
Set router on lock face templet and adjust depth of cut so bit just
touches door.
4.
Set router depth adjusting ring to zero position.
5.
Lift router from templet and adjust depth of cut equal to thickness of lock
face.
6.
Firmly tighten motor locking device.
MAKING THE CUT
MAKE SURE ROUTER SWITCH IS IN THE “OFF” POSITION.
1.
Connect router cord to power source.
2.
Start router and mortise door for lock face, guiding the router by keeping
the templet guide against the templet guide bars.
3.
A corner chisel 42234 is available as an accessory for squaring the
corners for the lock face.
FINISHED MORTISE
Fig. 13 shows how the
mortise will look when
completed. The cut is
smooth and even and
the lock box may be
inserted with no further
hand work. In Fig. 13
the lock face templet
has been used and the
corner chisel has
squared the corners,
assuring a perfect fit.
Fig. 12
G
G
D
E
C
A
C
F
B
Fig. 13