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Read and understand all warnings and operating instructions

before using any tool or equipment.  When using tools or equipment, basic
safety precautions should always be followed to reduce the risk of personal
injury. Improper operation, maintenance or modification of tools or equipment
could result in serious injury and property damage. There are certain
applications for which tools and equipment are designed. Porter-Cable strongly
recommends that this product NOT be modified and/or used for any application
other than for which it was designed.

If you have any questions relative to its application DO NOT use the product
until you have written Porter-Cable and we have advised you.

Online contact form at 

www.porter-cable.com

Postal Mail: Technical Service Manager

Porter-Cable Corporation

4825 Highway 45 North
Jackson, TN 38305

Information regarding the safe and proper operation of this tool is available from
the following sources:
Power Tool Institute
1300 Sumner Avenue, Cleveland, OH 44115-2851

www.powertoolinstitute.org

National Safety Council
1121 Spring Lake Drive, Itasca, IL 60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York,
NY 10036 

www.ansi.org

ANSI 01.1Safety Requirements for Woodworking

Machines, and the U.S. Department of Labor regulations 

www.osha.gov

SAVE THESE INSTRUCTIONS!

IMPORTANT SAFETY INSTRUCTIONS

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SAFETY GUIDELINES

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GENERAL SAFETY RULES

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ADDITIONAL SPECIFIC SAFETY RULES

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CARTON CONTENTS

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FUNCTIONAL DESCRIPTION

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ASSEMBLY

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OPERATION 

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TROUBLESHOOTING 

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MAINTENANCE

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SERVICE 

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ACCESSORIES 

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WARRANTY

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ESPAÑOL

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FRANÇAISE

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SERVICE CENTER LOCATIONS  . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS

Summary of Contents for 513

Page 1: ...___ Serial No _______________________________________ IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations To learn more about Porter Cable visit our website at http www porter cable com Copyright 2005 Porter Cable Corporation Lock Mortiser and Lock Face Templet Instruction manual ESPAÑOL PÁGINA 17 ...

Page 2: ...Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West ...

Page 3: ... wear NIOSH OSHA approved properly fitting face mask or respirator when using such tools indicates an imminently hazardous situation which if not avoided will result in death or serious injury indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injur...

Page 4: ...if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power too...

Page 5: ...ents changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment o...

Page 6: ... should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards 9 Use of this tool can generate and disburse dust or other airborne particles including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever poss...

Page 7: ...se RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50 Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50 Ft 100 Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 3 4 18 18 16 14 12 12 10 10 8 4 5 18 18 14 12 12 10 10 8 8 5 6 18 16 14 12 10 10 8 8 6 6 8 18 16 12 10 10 8 ...

Page 8: ...s Two cap screws Allen Wrench Motor unit Mortiser frame CARTON CONTENTS STANDARD EQUIPMENT With the mortiser the four sections of the height rod A and two bits B are furnished See Fig 1 ASSEMBLY TOOLS REQUIRED Allen wrench supplied ASSEMBLY TIME ESTIMATE 15 to 30 minutes ASSEMBLY OF BASE UNIT The unit is shipped with the crank handle disassembled Remove bolt and washer B and C Fig 2 Place crank ha...

Page 9: ... Step 1 through motor carriage see Fig 4 and thread into the threaded holes in motor housing Tighten securely with allen wrench DETERMINE WIDTH OF CUT Measure the width of the lock box at its widest point including any protruding parts DO NOT INCLUDE THE LOCK FACE Select a cutter equal to or slightly larger than this width Example 1 Overall width of lock box 31 32 24 6 mm Use PORTER CABLE 43704PC ...

Page 10: ...OR LENGTH OF CUT DISCONNECT TOOL FROM POWER SOURCE See Fig 6 to set mortiser for length of cut Loosen crank pin nut T and turn adjusting knob U until the correct graduation mark on the slide lines up with the line on crank pin indicating washer If it is difficult to turn the adjusting knob U turn the crank E Fig 8 until most of the tension is relieved Tighten crank pin nut T Fig 6 securely EXAMPLE...

Page 11: ...recommended that a trial cut be made in the following manner to insure fit of lock box 1 Clamp a length of 2 6 50 8 x 152 4 mm or larger lumber in vise or fasten it securely to a work bench in an upright position DISCONNECT TOOL FROM POWER SOURCE 2 Move feed lever A to horizontal position as shown in Fig 8 and pull motor carriage B to end of guide rod C 3 Place the mortiser against edge of the 2 6...

Page 12: ...e mortised in the following manner 1 Place door in an upright position and anchor securely If door is hung use wedges under bottom of door to keep it from moving 2 Place lock box against side of door so that the door knob will be the desired distance from the floor 3 Make a mark on the side of the door at the top of the lock box See Fig 10 Transfer this mark to the front edge of the door 4 Draw a ...

Page 13: ...lace the mortiser on the door with the height rod stop resting on the top of the door and tighten the clamps This will assure having all locks located in the same position MODEL 517 LOCK FACE TEMPLET REQUIRED EQUIPMENT Equipment required for use with Router and Lock Face Templet 42024 Templet Guide included 42237 Locknut Included 43440PC 5 8 15 9 mm Diameter Straight Bit not included SETTING UP TE...

Page 14: ...or 4 Set router depth adjusting ring to zero position 5 Lift router from templet and adjust depth of cut equal to thickness of lock face 6 Firmly tighten motor locking device MAKING THE CUT MAKE SURE ROUTER SWITCH IS IN THE OFF POSITION 1 Connect router cord to power source 2 Start router and mortise door for lock face guiding the router by keeping the templet guide against the templet guide bars ...

Page 15: ... oil applied with an oil rag is advisable once every day or two on the vertical tubes NOTE DO NOT OIL THE SPLINED CUTTER SHAFT It is advisable to apply a few drops of bearing oil to each end of the crank every day or two BRUSH INSPECTION If applicable For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER C...

Page 16: ...tion of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state WARRANTY A complete line of accessories is available from your Porter Cable Delta Supplier Porter Cable Delta Factory Service Centers and Porter Cable Authorized Service Stations P...

Page 17: ...s Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en repérer un Pour obtenir des pièces et accessoires pour les produits Porter Cable Delta s adresser à tout distributeur Porter Cable Delta centre de service agréé ou centre de service d usine Porter Cable Delta Si vous n avez accès à aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d...

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