Greenlee GATOR CK22GL Instruction Manual Download

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INSTRUCTION MANUAL

999 4497.9

IM 1506 REV 3

6/04

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

GATOR

CK22GL Crimping Tool

120 Volt and 230 Volt

Serialnummer

Summary of Contents for GATOR CK22GL

Page 1: ...2004 Greenlee Textron Inc IM 1506 REV 3 6 04 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR CK22GL Crimping Tool 120 V...

Page 2: ...n 3 5 Identification 6 Specifications 6 Operation 7 8 Dies and Connectors 9 Maintenance 10 Troubleshooting 11 Disassembly 12 Assembly 13 Illustrations 14 16 Parts List 17 19 Description The CK22GL Hyd...

Page 3: ...ug not the cord Disconnect from power before servicing Failure to observe these warnings could result in severe injury or death Do not use this crimping tool in a hazardous environment Hazards include...

Page 4: ...azard Do not use hands to check for oil leaks Oil under pressure easily punctures skin If injured seek medical attention immediately to remove oil Failure to observe this warning could result in serio...

Page 5: ...injury or death Do not operate the tool without dies Damage to the ram or crimping tool head can result This tool is not designed for continuous use After 30 to 40 crimping cycles allow the crimping...

Page 6: ...Dies 9 Crimping Head 10 Oil Reservoir 11 Oil Plug Crimping Tool Length 314 mm 12 3 8 Width 76 mm 3 Height 298 mm 11 3 4 Mass Weight 3 8 kg 8 4 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Mot...

Page 7: ...release button 2 Slide the die adapter Greenlee part number 500 4292 0 into crimping head until it snaps into place Note The die adapters have the D3 die profile No additional dies are needed if the...

Page 8: ...te Pressure relief occurs at approximately 55 kN 6 2 tons and is indicated by an audible pop 8 After achieving pressure relief the ram automatically returns to the start position and the dies retract...

Page 9: ...22 4 0 03087 4 0 AWG Purple KC22 250 03088 250 kcmil Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600...

Page 10: ...use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the crimping tool for damage or leaks After use 1 Use a damp cloth and mild detergent to clean the housing Allow the hou...

Page 11: ...rn tool to an authorized Greenlee service center Dies stop during operation Oil level is low Check oil level Refill reservoir Air in hydraulic system Pull trigger and hold retract button simultaneousl...

Page 12: ...e the reservoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 R...

Page 13: ...ngages the unloading valve subassembly between the pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 5 Insert the threaded bushing 79 and feed tube subassembly 77 78 82...

Page 14: ...Greenlee A Textron Company 14 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CK22GL Crimping Tool Illustration 2 52 50B 52C 50 3 1 50A 50D 51 56 55 5 4 54...

Page 15: ...pany 15 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CK22GL Crimping Tool Illustration 13 12 15 18 14 16 17 25 29 24 29 23 36 34 33 30 22 23 31 32 33 34 35 37 30 28 34 33 34 33 19 20 29 27 3...

Page 16: ...L 61109 2988 USA 815 397 7070 CK22GL Crimping Tool Illustration 96 92 91 101 93 102 103 100 108 109 106 105 107 104 99 112 97 95 111 94 110 90 7 6 72 73 83 79 81 80 76 74 82 75 77 78 155 156 150 153 1...

Page 17: ...81 8 Cable tie 1 8 500 1583 4 Tap 4 8 x 0 5 not shown 1 12 O ring 1 13 Backup ring 1 14 500 5844 4 Bushing 1 15 500 5834 7 Ram 1 16 500 5837 1 Adapter disk 1 17 O ring 1 18 500 5839 8 Compression spri...

Page 18: ...5861 4 Hydraulic reservoir 1 75 500 4198 3 Ring 1 76 500 4122 3 Reservoir plug 1 77 500 5880 0 Filter 1 78 500 5882 7 Filter adapter 1 79 500 5885 1 Threaded bushing 1 80 O ring 1 81 500 5829 0 Attac...

Page 19: ...items 120 130 120 500 5860 6 Washer 1 121 O ring 1 122 Seal 1 123 500 5363 0 Valve seat 1 124 500 5864 9 Plunger 1 125 O ring 1 126 500 5871 1 Adjusting nut 1 127 500 5875 4 Support ring 1 128 Retaini...

Page 20: ...ax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc...