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EN

SB-2-545-L  (5/2016)

5 / 12

INSTALLATION

Important: To ensure that this 

equipment reaches you in first 

class condition, protective 

coatings have been used. Flush 

the equipment through with a 

suitable solvent before use.

1.   Attach air hose to connector (13). 

Recommended hose size 8 mm 

bore. The hose must be conductive 

and electrical bond from the 

spraygun to earth should be checked 

with an ohmeter. A resistance of less 

than 10

6

 Ohms is recommended.

2.   

Attach fluid supply hose to Fluid 

Inlet (15). 

OPERATION

1.  

Mix coating material to 

manufacturers instructions

2.   

Turn needle adjusting screw (7) 

clockwise to prevent movement. 

3.   

Turn spreader valve (5) counter-

clockwise to fully open.

4.   

Adjust inlet air pressure (For 

recommended figures see 

Specifications) at the gun inlet with 

the gun triggered. (pressure gauge 

attachment shown under 

Accessories is recommended for 

this).

5.   Turn needle adjusting screw counter 

clockwise until first thread shows.

6.   Test spray. If the finish is too dry 

reduce airflow by reducing air inlet 

pressure or by the Airflow Valve (14). 

Screw the Adjusting Knob (14) in to 

reduce pressure. 

7.   If finish is too wet reduce fluid flow 

by turning needle screw (7) clockwise 

or reducing the fluid pressure. If 

atomization is too coarse, increase 

inlet air pressure. If too fine reduce 

inlet pressure.

8.   The pattern size can be reduced by 

turning spreader valve (5) clockwise.

9.   Hold gun perpendicular to surface 

being sprayed. Arcing or tilting may 

result in uneven coating.

10.   The recommended spray distance is 

150-200 mm (6"-8").

11.  

Spray edges first. Overlap each 

stroke a minimum of 50%. Move gun 

at a constant speed.

12.   Always turn off air and fluid supply 

and relieve pressure when gun is 

not in use.

PREVENTATIVE MAINTENANCE

1.   Turn off air and coating supply and 

relieve  pressure in the supply lines, 

or if using QD system, disconnect 

from airline and fluid line.

2.   Remove air cap (1) and clean. If any 

of the holes in the cap are blocked 

with coating material use a toothpick 

to clean. Never use metal wire which 

could damage the cap and produce 

distorted spray patterns

3.   Ensure the tip of the nozzle (2) is 

clean and free from damage. Build 

up of dried paint can distort the 

spray pattern.

4.   Lubrication – stud/screw (6), packing 

(4) and air valve (11) should be oiled 

each day.

REPLACEMENT OF PARTS

Nozzle (2) and Needle (9) – Remove parts 

in the following order: 7, 8, 9, 1 and 2. 

Replace any worn or damaged parts and 

re-assemble in reverse order. 

Recommended tightening torque for 

nozzle (2) 9.5-12 Nm (80-100 lbf in). 

Packing – Remove parts  7, 8, 9. Unscrew 

cartridge (4). Fit new cartridge finger 

tight. Re-assemble parts 9, 8, and 7 and 

tighten cartridge (4) with spanner 

sufficient to seal but to allow free 

movement of needle. Lubricate with gun 

oil.

Air Valve Seal Kit (16) – (Refer to photos 

1 to 28 and fig 2) 

Spreader valve (5) – Caution: always 

ensure that the valve is in the fully open 

position by turning screw fully counter-

clockwise before fitting to body.

SPECIFICATION

Air supply connection: 

Universal 1/4" BSP and NPS

Fluid supply connection: 

Universal 3/8" BSP and NPS

Maximum static Air inlet pressure: 

P

1

 = 12 bar (175 psi)

Maximum static Fluid inlet pressure: 

P

2

 = 15 bar (218 psi)

Nominal gun Air inlet pressure  

with gun triggered:  

1.5 bar (22 psi) 507 HVLP Air Cap 

1.1 bar (16 psi) 506 HVLP Air Cap

Maximum Service temperature:  

40°C / 104°F

Gun Weight: 412 g / 14.5 oz.

MATERIALS OF CONSTRUCTION

Gun body: Anodized Aluminum

Nozzle: Stainless Steel

Needle: Stainless Steel

Fluid Inlet / Fluid Passages: 

Stainless Steel / PTFE

Trigger: Nickel Plated Steel

AIR CAP SPECIFICATIONS

SP-100-506-K (Pressure Feed) 

12.2 CFM @ 16 psi inlet 

Fan Pattern Max: 11.8"

SP-100-507-K (Pressure/Siphon) 

17.3 CFM @ 22 psi inlet 

Fan Pattern Max: 15.7"

SP-100-508-K (Pressure Feed) 

11.0 CFM @ 14 psi inlet 

Fan Pattern Max: 10"

Summary of Contents for SB-2-545-L

Page 1: ...EN SB 2 545 L 5 2016 1 12 SERVICE MANUAL OPERATION MANUAL HVLP PRESSURE SIPHON FEED SPRAYGUN...

Page 2: ...terials Technology WN8 9PN UK Lodging of Technical file 11 May 16 Signed for and on behalf of Finishing Brands UK Ltd Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the fol...

Page 3: ...VE EQUIPMENT Toxic vapors When sprayed certain materials may be poisonous create irritation or be otherwise harmful to health Always read all labels and safety data sheets for the material before spra...

Page 4: ...e g 14 1 4 mm 10 Airvalve housing seal SP 612 K 1 11 Spindle 1 12 Trigger Stud and Screw SP 617 CR K 1 13 Connector SP 611 K 1 14 Plug JGA 132 1 15 Fluid Inlet Connector and seal SP 636 K 1 17 Retain...

Page 5: ...ressure in the supply lines or if using QD system disconnect from airline and fluid line 2 Remove air cap 1 and clean If any of the holes in the cap are blocked with coating material use a toothpick t...

Page 6: ...Using Service Tool SPN 7 engage groove behind the Valve Seat 6 Remove Valve Seat 7 Push out the Front Airvalve Seal with a finger 8 Turn the Gun upside down and let the Seal fall out 9 Fit New Front...

Page 7: ...strument 14 Fit new Seal to Service Tool 15 Fit Seal to Housing 10 16 Replace Spindle 11 17 Replace Valve Spring and attach Housing 10 18 Tighten Housing 19 Fit Needle 9 20 Fit Spring 8 and Knob 7 21...

Page 8: ...or loose fluid needle packing nut Lubricate or tighten Unable to get round spray Spreader adjustment screw not seating properly Clean or replace Air cap retaining ring loose Tighten Will not spray No...

Page 9: ...8 peel Too much material coarsely atomized Increase air pressure or decrease fluid pressure Air pressure too low Increase air pressure or reduce fluid pressure Improper thinner being used Follow paint...

Page 10: ...ed TSC 591Stainless Steel Cup KB 555 Aluminum KB 545 SS S S 2 qt Pressure Feed Cup With Regulator TGC 545 Aluminum TLC 555 Non stick Lined TGC 595 Stainless Steel Siphon Cups Provides greater degree o...

Page 11: ...EN SB 2 545 L 5 2016 11 12 NOTES...

Page 12: ...r in innovative finishing technologies For technical assistance or to locate an authorized distributor contact one of our international sales and customer support locations USA Canada info carlisleft...

Page 13: ...ES SB 2 545 L 5 2016 ES 1 12 MANUAL DE OPERACI N COMPACT PISTOLA PULVERIZADORA POR PRESI N POR SIF N HVLP MANUAL DE SERVICIO...

Page 14: ...i n de Ficha t cnica 11 May 16 Directiva de m quinas 2006 42 CE Directiva ATEX 2014 34 EU ya que es conforme con las siguientes normas armonizadas y documentos estatutarios EN ISO 12100 2010 Seguridad...

Page 15: ...Al pulverizarse ciertos materiales pueden ser t xicos crear irritaci n o ser da inos para la salud de otra forma Lea siempre todas las etiquetas y hojas de datos de seguridad del material antes de pu...

Page 16: ...Gatillo espiga y tornillo SP 617 CR K 1 13 Conector SP 611 K 1 14 Tap n JGA 132 1 15 Entrada de fluido Conector y junta SP 636 K 1 17 Ret n y juntas SPK 102 K 1 18 Kit de clip junta y perno paq de 5 G...

Page 17: ...PREVENTIVO 1 Cierre el suministro de aire y recubrimiento y alivie la presi n en los manguitos o si utiliza el sistema QD descon ctelo del manguito de aire y de fluido 2 Retire el casquillo de aire 1...

Page 18: ...asiento de la v lvula 6 Retire el asiento de la v lvula 7 Haga salir la junta delantera de la v lvula de aire empujando con el dedo 8 Ponga la pistola boca abajo y deje que se caiga la junta 9 Instale...

Page 19: ...ienta de mantenimiento 15 Coloque la junta en el alojamiento 10 16 Vuelva a colocar el v stago 11 17 Vuelva a colocar el muelle de la v lvula y vuelva a colocar en el alojamiento 10 18 Apriete el aloj...

Page 20: ...de trabajo Carrera indebida formaci n de arco el desplazamiento de la pistola es muy r pido Reduzca la presi n Ajuste hasta la distancia debida Despl cese a ritmo moderado paralelo a la superficie de...

Page 21: ...ire muy baja Se est empleando un diluyente inadecuado No se ha mezclado debidamente el material Superficie spera aceitosa o sucia Verifique la distancia Normalmente aprox 8 pulg Aumente la presi n de...

Page 22: ...i n de 1 cuarto de gal n 3 8 de pulg NPS F tapa con cerrojo de leva Requiere del kit del regulador de aire KK 4980 Cubeta de aluminio TLC 576 forrada con revestimiento antiadherente y Cubeta de acero...

Page 23: ...ES SB 2 545 L 5 2016 ES 11 12 NOTAS...

Page 24: ...olog as de acabados pulverizados innovadores Para asistencia t cnica o para localizar un distribuidor autorizado p ngase en contacto con uno de nuestros centros internacionales de ventas y apoyo al cl...

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