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Devatec ElectroVap KIT MC 10, Technical Handbook

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Devatec ElectroVap KIT MC 10 Technical Handbook Download Page 2

2

E

LECTRO 

V

AP 

KIT MC 

Contents

Safety information

3-4 

Product accreditation

5 

RoHS declaration

6 

Delivery contents

7 

Dimensions & Weight

8 

KIT MC component parts

9 

Installation 

Step 1 - Installation

10-14 

Step 2 - Water connection

15-16 

Step 3 - Electrical installation

17 to 27 

Maintenance 

Cylinder maintenance guideline

28 

Cleaning the steam cylinder

29 

Cleaning the valves

30-31 

Spare parts list

32 to 34

Summary of Contents for ElectroVap KIT MC 10

Page 1: ...1 TECHNICAL HANDBOOK Humidificateur vapeur à électrodes ELECTRODE STEAM HUMIDIFIER ...

Page 2: ...ivery contents 7 Dimensions Weight 8 KIT MC component parts 9 Installation Step 1 Installation 10 14 Step 2 Water connection 15 16 Step 3 Electrical installation 17 to 27 Maintenance Cylinder maintenance guideline 28 Cleaning the steam cylinder 29 Cleaning the valves 30 31 Spare parts list 32 to 34 ...

Page 3: ...and therefore surfaces and pipe work become very hot Ensure that equipment not sustaining high temperatures be kept away Warning the end user should ensure that the equipment be disposed of according to the local prevailing regulations Delivery and storage Any loss or damage during delivery should be reported to carrier by registered letter within 3 working days and be advised to devatec or to aut...

Page 4: ...NLY intended for use with air handling systems or direct air humidification ANY OTHER APPLICATION IS NOT CONSIDERED USE FOR THE INTENDED PURPOSE THE MANUFACTURER CANNOT BE MADE LIABLE FOR ANY DAMAGE RESULTING FROM INCORRECT USE Water ElectroVap KIT MC humidifiers are designed to be used with mains demineralized R O or softened water On no account attempt to introduce any other fluid or chemical in...

Page 5: ...immunity test EN 61000 4 6 Immunity to conducted disturbances induced by radio frequency fields EN 61000 4 4 Electrical fast transient burnt immunity test EN 61000 4 5 Surge immunity test EN 61000 4 2 Electrostatic discharge immunity test EN 60204 1 Safety of machinery Electrical Equipment of machines Part 1 General requirements EN 292 Parts 1 2 Safety of machinery basic principle mechanical desig...

Page 6: ...factured in compli ance withhe European regulations 2002 95 EU RoHS This guideline regulates after July 1st 2006 the use of mercury cadmium lead soldering processes chrome VI as well as PBB and PBDE ELMC steam humidifiers manu factured previously to this date may contain above materials Name MINFRAY Jean Marie Position R D Engineer Date 05 06 2008 Signature ...

Page 7: ...l kit part nb 10005903 including one on off rock switch and 1 m long valve electrical cables ELECTROVAP KIT MC Delivery contents Any loss or damage during delivery should be reported to carrier by registered letter within 3 working days and be advised to devatec or to authorized dealer It is recommended that the ElectroVap KIT MC humidifier be kept in its transit packaging for as long as possible ...

Page 8: ...ng Model A B C D E F G H I J KIT MC 5 to 15 2 305 453 270 191 480 30 146 178 5 7 9 KIT MC 20 to 30 305 605 270 191 632 30 146 178 5 9 12 KIT MC 40 to 60 710 605 270 191 632 30 146 305 141 5 345 18 23 Electronics Weight in Kg Ref 500101 05 110 195 35 0 6 1 577 3 1 1 1 1 1 1 A B B I D F E C G 1 1 1 1 1 G H F I J 1 A KIT MC 40 to 60 KIT MC 5 to 30 1 1 1 B A C Board réf 500102 ...

Page 9: ...4 5 6 7 1 0 9 1 Bracket lower 2 Drain valve 3 Steam cylinder 4 Cylinder holding spring 5 Bracket upper 6 Filling cup 7 Inlet valve 8 Main electronic board Ref 500102 9 High water level electrode wire 10 Power electrode wire x3 Example KIT MC 5 to 30 8 ...

Page 10: ...s have been developped to be hanged on wall Before installation make sure that the surface material is strong enough to hold the humidifier The best performances of the humidifier are achieved when the steam discharge is made at short distance from the humidifier Consider free space around the humidifier to allow easy access for maintenance purposes How to install the humidifier on wall On wall Di...

Page 11: ...442 263 ELECTROVAP KIT MC Installation Step 1 KIT MC 5 to 15 2 Dimensions for wall bracket mounting KIT MC 20 to 30 25 270 50 20 305 82 21 1 0 55 81 8 trou sO6 5 290 263 Precise wall installation is required to ensure full efficiency of the humidifier ...

Page 12: ...C 40 to 60 ELECTROVAP KIT MC Installation Step 1 continued 25 270 20 61 0 21 1 0 1 6trousO6 5 442 3 5 270 50 55 82 81 46 263 263 Precise wall installation is required to ensure full efficiency of the humidifier ...

Page 13: ...rrier by registered letter within 3 working days and be advised to devatec or to authorized dealer Unpack the humidifier from its carton box take the steam cylinder off the bracket and lay it gen tly on ground and attach the humidifier bracket on the the wall as per the following procedure Take the upper bracket and fix it with a screw as per in 1 on the attached drawing Level the bracket with a b...

Page 14: ...ng the drain valve body and push downward to fit it into it For KIT MC 40 to 60 install the second cylinder the same way Make sure that the retaining spring fits correctly the top of the cylinder For KIT MC 40 to 60 attach the second retaining spring the same way The Installation step is now over The unit should now be properly connected to mains water supply and to steam dis charge ...

Page 15: ...aters having a minimum water quality of 30µS cm A tea spoon of bicarbonate of soda must be added on start up to initiate steam production No chemical agent whatsoever chlorine disinfectant ozone must be added to the water Some water qualities may generate foam that can disturb the correct functionning of the humidifier If this occurs to your humidifier please refer to devatec for further assistanc...

Page 16: ...s per the model of humidifier To prevent steam leakage it must be tightened with the supplied clamp A Ø 25 mm heat resisting drain hose must be connected to the drain outlet To prevent any water leakage the drain hose must be tightened with a collar clamp For an easy installation a water hose kit part nb 10005902 is available s a page 8 ...

Page 17: ...aining The customer is responsible for ensuring their suitability Please observe local regulations concerning the provision of electrical installations Check all electrical terminal screws at commissioning after 50 hours operation and at every service thereafter Take care the KIT MC electronic components are very sensitive to electrostatic shocks Appropriate steps must be taken before any operatio...

Page 18: ...0 30 34 3 36 5 24 40 large 40 Split 40 40 45 7 48 5 31 9 2 x 40 large 40 Straight through 50 50 57 1 60 5 39 8 2 x 40 large 40 Split 60 60 68 5 72 6 47 8 2 x 40 large 40 Split KIT MC steam humidifier in 3 X 400V 50 60 Hz KIT MC Production KG St In Imaxi Pmaxi Cylinder size Steam Torroidal A A KW diameter transformer 5 5 5 5 6 2 4 24 Small 25 Loop 8 8 8 8 9 7 6 63 Small 25 Straight through 10 10 11...

Page 19: ...0 31 8 33 9 24 06 40 large 40 Split 40 40 42 4 45 31 93 2 x 40 large 40 Straight through 50 50 53 56 2 39 88 2 x 40 large 40 Split 60 60 63 6 67 3 47 76 2 x 40 large 40 Split KIT MC steam humidifier in 3 X 440V 50 60 Hz KIT MC Production KG St In Imaxi Pmaxi Cylinder size Steam Torroidal A A KW diameter transformer 5 5 5 3 5 7 4 29 Small 25 Loop 8 8 8 5 8 8 6 62 Small 25 Straight through 10 10 10 ...

Page 20: ...8 7 30 6 24 07 40 large 40 Split 40 40 40 7 38 2 32 01 2 x 40 large 40 Straight through 50 50 47 8 50 7 39 88 2 x 40 large 40 Split 60 60 57 4 60 8 47 83 2 x 40 large 40 Split KIT MC steam humidifier in 3 X 480V 50 60 Hz KIT MC Production KG St In Imaxi Pmaxi Cylinder size Steam Torroidal A A KW diameter transformer 5 5 4 6 5 2 4 25 Small 25 Loop 8 8 7 3 8 0 6 58 Small 25 Straight through 10 10 9 ...

Page 21: ...oduction Red led led rouge High level Niveau haut L1 is ON Defaut P1 1 Blink 1 clignotement Defaut P2 2 Blinks 2 clignotements Defaut P3 3 Blinks 3 clignotements Defaut P4 4 Blinks 4 clignotements Defaut P5 5 Blinks 5 clignotements Defaut P6 6 Blinks 6 clignotements Maintenance continuous blink clignotements continuel Option Display board carte afficheur Manual drain push button Bouton vidange man...

Page 22: ...22 ELECTROVAP KIT MC Installation Step 3 KIT MC2 5 wiring scheme 3x380 400 415V N ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL ...

Page 23: ...23 ELECTROVAP KIT MC Installation Step 3 KIT MC2 5 wiring scheme 3 x 440 460 480V N ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL ...

Page 24: ...24 ELECTROVAP KIT MC KIT MC2 8 to 20 wiring scheme 3x380 400 415V N ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL ...

Page 25: ...25 ELEC KIT MC2 30 wiring scheme 3x380 400 415V N ALL WORKS ...

Page 26: ...26 ELECTROVAP KIT MC Installation Step 3 KIT MC2 40 wiring scheme 3x380 400 415V N ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL ...

Page 27: ...27 ELECTROVAP KIT MC Installation Step 3 KIT MC2 50 60 wiring scheme 3x380 400 415V N ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL ...

Page 28: ...rve Working hours X Humidifier steam demand Model KIT MC 5 to 15 2 KIT MC 20 to 60 Length mm 160 250 Length of the genuine stainless steel electrode plates During cylinder maintenance page n 29 it is recommended to measure the length of the electrode plates The latter should be replaced when the length is shorter than 1 3 or 1 2 of the original length s a above table Example given it is recommende...

Page 29: ... the cylinder has cooled down only to prevent deformation 1 2 3 4 This method is intended for use with the cleanable cylinder only Mark the edge of the cylinder halves so that they can be matched up when reassembled picture 5 Remove the maintaining nuts and bolts split the cylinder halves and remove the gasket and the strainer that must be cleaned pict 6 Scrap mineral deposits off the electrode pl...

Page 30: ...ollar Remove any pieces of calcius rinse the steam and the body with fresh water Assemble in reverse order It is now time to locate the new or cleaned steam cylinder in its compartment in proceeding this way set the maintaining clip on the steam cylinder outlet engage the drain outlet into the drain valve and push the cylinder downward Reconnect the power cables Make sure that the power cable with...

Page 31: ...ent tray Take the valve out and remove the basket filter from the base of the valve with a pair of long nose pliers Pull the coil out with a flat screw driver Wash the basket filter under clean water to remove any dirt and debris Replace whole valve if cleaning is not practical or replace coil if necessary Assemble in reverse order taking care to replace collar clamp if necessary Ensure that every...

Page 32: ...307 930220 930161 230V complete drain valve Plastic drain valve body Drain valve stem with 230V solenoid 230V solenoid 8 930150 930151 930160 Inlet valve KIT MC 5 to 15 2 Inlet valve KIT MC 20 to 60 230V inlet valve solenoid 9 930081 930082 930083 930301 930302 Hose clamp Ø12x22mm Hose clamp Ø16x27mm Hose clamp Ø20x32mm Hose clamp Ø25x40mm Hose clamp Ø40x60mm 10 930085 930086 Power cable kit n 1 3...

Page 33: ...o 15 2 cleanable cylinder Bag of bolts nuts KIT MC 20 to 60 cleanable cylinder 19 930165 930158 Cylinder maintenance kit MC 5 to 15 2 Cylinder maintenace kit MC 20 to 90 20 930162 930166 Cylinder gasket KIT MC 5 to 15 2 Cylinder gasket KIT MC 20 to 60 21 930169 Electrode plate divider KIT MC 20 to 60 22 930168 930159 Cylinder strainer KIT MC 5 to 15 2 Cylinder strainer KIT MC 20 to 60 23 Cylinder ...

Page 34: ... EA disposable KIT MC 5 to15 2 24 930028 930037 Cleanable cylinder KIT MC 5 to 15 2 EA cleanable cylinder KIT MC 5 to 15 2 Rep Code Description 25 930014 930023 Disposable cylinder KIT MC 20 to 60 EA disposable cyklinder KIT MC 20to 60 25 930032 930040 Cleanable cylinder KIT MC 20 to 60 EA cleanable cylinder KIT MC 20 to 60 24 ...

Page 35: ...35 ...

Page 36: ...33 0 2 35 83 06 44 or 33 0 2 35 83 03 86 Email export devatec com www devatec com devatec reserves the right to change specifications or design of the equipments described in this borchure without prior notice LR 94104 2 Kit MC Rev 5 3 01 20 edition For version program V_3_30 ...

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