SERIES 40 ENGINE OPERATOR'S GUIDE
TABLE OF CONTENTS
INTRODUCTION
..................................................................................
1
NON-GENUINE AND REBUILT COMPONENT QUALITY ALERT ..
1
CAUTION SUMMARY
..........................................................................
3
GENERAL INFORMATION
.................................................................. 11
ENGINE FEATURES ....................................................................... 11
COMPONENT LOCATION ............................................................... 11
ENGINE MODEL AND SERIAL NUMBER LOCATIONS
.................... 16
TURBOCHARGER IDENTIFICATION ............................................. 17
OPERATING INSTRUCTIONS
............................................................ 18
PREPARATIONS FOR FIRST TIME ENGINE START ..................... 18
COOLING SYSTEM CHECKS .................................................... 18
LUBRICATION SYSTEM CHECKS ............................................. 19
FUEL SYSTEM CHECKS ............................................................ 20
OTHER CHECKS ........................................................................ 21
STARTING THE ENGINE ................................................................ 22
ENGINE DIAGNOSTIC BUTTON ................................................ 23
INITIAL ENGINE START ............................................................. 23
EMERGENCY JUMP STARTING .................................................... 24
RUNNING THE ENGINE ................................................................. 26
OIL PRESSURE .......................................................................... 26
WARM-UP ................................................................................... 26
INSPECTION ............................................................................... 26
AVOID UNNECESSARY IDLING ................................................. 27
STOPPING THE ENGINE ................................................................ 27
NORMAL STOPPING .................................................................. 27
SHUTDOWN WARNING LIGHT AND BUZZER .............................. 27
ROAD OPERATION ......................................................................... 28
COLD WEATHER OPERATION ...................................................... 28
HOT WEATHER OPERATION ......................................................... 29
EXTENDED IDLING PERIODS ....................................................... 29
SERIES 40 ELECTRONIC CONTROL SYSTEM
................................ 31
All information subject to change without notice.
(Rev. May 2004)
iii
DDC-SVC-MAN-0057 0305
Copyright © 2003 DETROIT DIESEL CORPORATION