background image

16

V E N T - F R E E   G A S   H E A T E R   S E R V I C E   M A N U A L

COLD-START CHOKE ADJUSTMENT

GRH/OV 027

Pilot ignites but will not stay lit

Possible Causes

1.

Control knob not held down long enough

2.

Defective valve or thermocouple

3.

Not enough fresh air

4.

Wrong air/gas mixture at pilot

Procedures

1. Be sure that the control knob is held down

long enough to get the thermocouple hot.
After lighting the pilot, hold the control
knob down for 10 to 15 seconds before
releasing.

2. Check to be sure that the pilot flame pat-

tern is correct (see Figures 15 & 16).

Figure 15. Correct LP Pilot Flame

Figure 16. Correct Natural Gas Pilot Flame

If the pilot flame appears to be normal,
check the control valve according to the
test procedure outlined on page 12 under
“Testing Control Valve and Thermocouple”.
If the valve passes the testing, the thermo-
couple may be defective and should be
replaced.

3. If the pilot flame is lifting off the thermo-

couple as shown in Figure 17, check to be
sure that the room is properly ventilated.
See 

“SPECIFICATIONS”, page 13, for the

minimum fresh air openings required. If
necessary, instruct the user to slightly open
a window for proper ventilation.

4. Be sure that strong or gusty drafts are not

blowing on the heater. If necessary, the

GRH/OV 007

GOOD PILOT/LP

GRH/OV 009

GOOD PILOT

GRH/OV 008

BAD PILOT/LP

LP

GRH/OV 010

BAD PILOT

Natural Gas

Figure 18. Pilot Barrel Liftoff

LP

Figure 17. Pilot Barrel Liftoff

heater should be relocated to a more
protected area.

If the pilot flame is incorrect as shown in
Figure 18, it is possible that the cold-start
choke is allowing too much air to enter the
pilot tube. Turn the heater off, remove the
front cover from the heater, and inspect the
cold-start choke on the pilot tube.

Insert a 1/4 inch diameter rod (i.e., a 1/4
inch drill bit will do) under the bi-metal strip
to adjust the cold-start choke to the nearly
closed position (see Figure 19). Relight the
pilot and observe to see if the pilot flame is
more stable. Replace the front cover.

GRH/OV 007A

FLAME LIFTING/LP

Liftoff

LP

Figure 19. Cold-Start Choke Adjustment

GRH/OV 009A

FLAME LIFTING

Liftoff

Natural Gas

Figure 18. Thermocouple Liftoff

1/4" Rod

Summary of Contents for VP2600

Page 1: ...s supplier s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation ad justment alteration service or mainte nance can cause injury or property dam a...

Page 2: ...tion Gas Type 8 Location Safety Precautions 8 Gas Supply Installation 9 Propane Installation 10 External Regulators 10 Section 6 Test Procedures Testing Gas Supply Line Connections 11 Testing Heater G...

Page 3: ...ny phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department 5 Never insta...

Page 4: ...Fan Kit GA2100A The fan accessory pro vides better heat distribution in the room 2 Floor Mounting Stand GA4000 3 plaque models and GA4010 5 plaque models The floor stand allows the heater to be instal...

Page 5: ...e held down at least 10 seconds until the thermocouple is heated enough to hold the valve open Once the pilot flame is established the control knob can be released and turned to any of the operating p...

Page 6: ...mo couple provides a low level electric current to an electromagnetic plunger in the control valve This low level electric current keeps the plunger open allowing gas to flow to the pilot and the main...

Page 7: ...alling vent free gas heaters Source Information Controls Inc P O Box 52275 Raleigh North Carolina 1 800 334 5886 Item ESL 16 Approximate Cost 14 00 DESA International P O Box 90004 Bowling Green KY 42...

Page 8: ...bustible surfaces MUST NOT be less than shown in Figure 7 These are absolute minimum clearances Greater clearances should be allowed if possible The heater can also be mounted to an optional floor mou...

Page 9: ...ult in clogged valves IMPORTANT Pressure regulator must be held with wrench when connecting gas piping and or fittings to pressure regulator External Regulator For LP Heaters Only Drip Leg Trap Figure...

Page 10: ...cult for freezing rain or sleet to plug a vent that has been installed pointing down Older style vents may not have the lip and are far less resistant to freeze up problems see Figure 10 A regulator w...

Page 11: ...ely WARNING NEVER USE AN OPEN FLAME TO CHECK FOR A LEAK Apply a solution of liquid detergent and water to all connections The formation of bubbles indicate leaks that must be corrected Pressure Testin...

Page 12: ...tion 230 ma maximum Drop out current specification 80 ma minimum If the control valve operates correctly during the above test it is likely that the problem is the result of a bad thermocouple 7 Conne...

Page 13: ...put Maximum 16 000 16 000 26 000 26 000 Minimum 6 000 6 000 6 000 11 000 Fresh Air Opening Minimum 16 sq in 16 sq in 26 sq in 26 sq in MODELS VN1800 VN1800T VN3000 VN3000T VN1800A VN1800TA VN3000A VN3...

Page 14: ...e Causes 1 Ignitor cable 2 Ignitor electrode position and or cleanli ness 3 Ignitor electrode body cracked 4 Control knob not fully depressed 5 Control valve malfunction Procedures 1 Check the ignitor...

Page 15: ...re clip from the bi metal strip located on the pilot tube see Figure 14 Remove the brass cover and clean any dust or cob webs from the air gas mixing chamber Reassemble the brass cover with the wire c...

Page 16: ...at the room is properly ventilated See SPECIFICATIONS page 13 for the minimum fresh air openings required If necessary instructtheusertoslightlyopen a window for proper ventilation 4 Be sure that stro...

Page 17: ...fold pressure with a manometer to be sure that the regulator is not defective See SPECIFICATIONS on page 13 for the model you are servicing Third check the pilot assembly and pilot line to be sure tha...

Page 18: ...the outside of the tank The ice acts as an insulator and can reduce the evaporation rate and the pressure to your heater If an im proper tank size is causing a low supply pressure to the heater con t...

Page 19: ...r and gas supply connec tions for leaks See procedures under Testing Gas Supply Line Connections and Testing Heater Gas Connections on page 11 of this service manual 2 If all gas connections inside an...

Page 20: ...as malfunctioning type of gas used propane or natural gas purchase date In most cases we will ask you to return the defective part to the factory Parts Not Under Warranty Contact authorized dealers of...

Reviews: