background image

F l u i d   W a s t e   E v a c u a t i o n   &   D i s p o s a l

 

 

www.deroyal.com 

800.251.9864

3

ABOUT THIS MANUAL

This manual is designed to serve as both installation instructions 
as well as usage instructions. It also includes maintenance and 
troubleshooting  information  as  well  as  a  parts  list  for  user 
replaceable components.

This  manual  covers  all  the  various  models  of  Aqua-Box.  If 
a  model  number  is  not  specified,  then  the  text  refers  to  all 
models. If the first part of the model number only is specified, 
then the text refers to any model with the same prefix. For 
example, when referencing model number 1300, then the text 
would be relevant to models 1300-00 and 1300-R.

When referencing “non-rinsing” units, then the text would be 
relevant to 1500-00, 1300-00, 1200-00, and 1100-00 Models. 
“Rinsing” unit would refer to the 1300-R Model.

INTRODUCTION

Medical waste is a 5 billion pound problem for hospitals and 
surgery centers each year. Medical waste fluid generated during 
surgery is a costly and growing concern for healthcare personnel 
across  the  country.  Due  to  technological  advancements  and 
the popularity of endoscopic procedures, such as cystoscopy 
and arthroscopy, there is a tremendous increase in the amounts 
of potentially infectious waste fluid. As a result, disposal of the 
medical waste fluids has become a financial burden for hospital 
administrations. With increased efforts by the Environmental 
Protection  Agency  and  the  American  Hospital  Association 
to  reduce  waste,  and  the  Occupational  Safety  and  Health 
Administration’s efforts to enforce Title 29, Part 1910.1030, 
concerning  healthcare  personnel  safety,  DeRoyal  realizes  

 
that hospitals and surgery centers are in need of simple, cost-
effective and safe solutions for disposal of medical waste fluid.

Specifically  designed  to  comply  with  OSHA  Title  29,  Part 
1910.1030, concerning blood-borne pathogens, hospitals and 
surgery centers can now eliminate red bag expenses with the 
Aqua-Box,  a  simple  but  innovative  waste  fluid  elimination 
and disposal system. The Aqua-Box is a compact, stand-alone, 
wall-mounted unit that optionally adds a disinfectant before 
safely discarding the waste fluid down existing facility sewer 
lines.  The  Aqua-Box  empties  and  discards  fluid  from  any 
suction canister, liner, collection bag, kick bucket or any other 
fluid collection source. The process is quick, efficient and safe. 
Able  to  evacuate  a  standard  suction  canister  in  less  than  30 
seconds,  the  Aqua-Box  has  the  fastest  fluid  disposal  time  in 
the industry. Research has shown that suction canisters may 
be changed as many as 40 times in one and a half to two-hour 
procedure.  Because  of  this  high  volume  handling  of  waste 
fluid, the chance of spills and personnel exposure to potentially 
infectious blood-borne pathogens increases dramatically.

Hospital and surgery center liability can extend for as long as 30 
years when personnel contamination occurs. With the Aqua-
Box,  the  risks  associated  with  transportation  of  the  canisters 
to  distant  locations  for  disposal  are  virtually  eliminated.  In 
most  cases,  the  Aqua-Box  pays  for  itself  in  less  than  four 
months by saving hospitals and surgery centers thousands of 
dollars associated with red bag disposal fees. And because the 
Aqua-Box offers a safer alternative for handling the potentially 
infectious fluids, hospitals and surgery centers can expect fewer 

GENERAL INFORMATION

 

 

Summary of Contents for Aqua-Box 1200-00

Page 1: ...Aqua Box Owner s Manual F l u i d W a s t e E v a c u a t i o n D i s p o s a l Models 1200 00 1300 00 1500 00 1300 R ...

Page 2: ...t Solution 8 Power Switch Timer Models 1500 1300 8 INSTALLATION 9 15 Packing List 9 Mounting the Unit 9 Plumbing Connections 10 Installation Diagrams Plumbing Connections 11 12 Electrical Connections 13 14 Installation Diagrams Electrical Connections 13 14 Adjusting the Automatic Timer Switch Models 1500 1300 15 INSTRUCTIONS FOR USE 16 19 Non Rinsing Units 16 17 Rigid Canisters 16 Liner Systems 17...

Page 3: ...re personnel safety DeRoyal realizes that hospitals and surgery centers are in need of simple cost effective and safe solutions for disposal of medical waste fluid Specifically designed to comply with OSHA Title 29 Part 1910 1030 concerning blood borne pathogens hospitals and surgery centers can now eliminate red bag expenses with the Aqua Box a simple but innovative waste fluid elimination and di...

Page 4: ...use of these safer medical devices SALES DISTRIBUTION Aqua Box and Aqua Box accessories are sold exclusively direct through DeRoyal WARRANTY POLICY Limited Warranty The Aqua Box all models is covered under a three year parts labor warranty For three years from the date of purchase invoice date by the original owner DeRoyal will at its option repair or replace any part of the unit which proves to b...

Page 5: ...nfectant Ball Valve o Disinfectant Hose Fitting o Suction Hose Hanger o Suction Hose Adapters o Reduced Pressure Zone RPZ valve This warranty does not apply outside the USA Extended Warranty A three year extension for all Aqua Box models is available for an additional charge Contact your DeRoyal Sales Representative for additional information The Aqua Box must be installed per specifications for t...

Page 6: ...No Suction Hose 5 Feet 5 Feet 5 Feet 5 Feet 5 Feet Inlet 3 4 tap water 12 GPM 3 4 tap water 12 GPM 3 4 tap water 12 GPM 3 4 tap water 12 GPM 1 2 tap water 12 GPM Outlet 1 drain 1 drain 3 4 drain 3 4 drain 3 4 drain Installation Instructions Video Included Included Included Included Included Reduced Pressure Zone RPZ Valve Yes Yes Yes Yes No Dimensions H x W x D 18 x 16 x 10 14 x 16 x 6 12 x 14 x 6...

Page 7: ... in approximately 56 seconds Model 1200 A 3 liter canister will evacuate directly into sewer lines in approximately 13 5 seconds A 16 liter Omni Jug will evacuate directly into sewer lines in approximately 72 seconds Model 1100 A three liter canister will evacuate directly into the sewer lines in approximately 15 seconds A 16 liter Omni Jug will evacuate directly into sewer lines in approximately ...

Page 8: ...e The Model 1100 does not come with a back flow preventer DISINFECTANT SOLUTION This feature has been added mainly to accommodate those facilities that simply prefer to treat their fluid on their own accord This feature can be easily turned on or off The ratio of sodium hypochlorite common household bleach to waste fluid is pre set at 1 100 PPM parts per million The Model 1100 does not have a disi...

Page 9: ... the 8 stainless steel screws and matching anchors provided The electrical requirements are 110 120 AC Volts 50 60 Hertz cycle 3 Amps Installation diagram follows The Aqua Box ships with a standard heavy duty 10 foot 110 120 Volt plug which may be plugged directly into an electrical outlet Optionally it may be hard wired Replace the control box cover 3 Model 1100 Remove the cover There are four ho...

Page 10: ...Box Ensure the electric solenoid valve flow arrows markings are pointed towards the Aqua Box Refer to Electrical Connections below for connecting the wires of the electric valve 6 For 1200 1100 Models Connect the outlet of the RPZ valve to the inlet of the Aqua Box 7 A 1 gate valve is supplied for backwashing Union fittings are recommended for ease of installation and removal should maintenance be...

Page 11: ...F l u i d W a s t e E v a c u a t i o n D i s p o s a l 11 INSTALLATION DIAGRAM PLUMBING CONNECTIONS Applies to 1500 1300 Models ...

Page 12: ...12 A q u a B o x O w n e r s M a n u a l INSTALLATION DIAGRAM PLUMBING CONNECTIONS Applies to 1200 1100 Models 1 2 for Model 1100 ...

Page 13: ...onnected to post 1 and the neutral black to post 2 4 Connect one of the red wires from the solenoid valve to post 8 and the other red wire to post 2 The green ground wire should be connected to post 3 5 The control box cover should be replaced by screwing clockwise the four plastic cover screws 6 Plug the control box into a standard 110 120 Volt electrical outlet The electrical outlet should be GF...

Page 14: ...wiring harness into the connection on the large box Tighten fitting and attach the marked wires to the terminal strip marked the same 3 Connect the three wires marked Q1 Q2 and Q3 to the terminal Connect the white common and the green ground to the strip marked the same 4 Plug the control box into a standard 110 120 Volt electrical outlet The electrical connection may be hard wired if preferred Th...

Page 15: ...ur plastic cover screws SETTING ADJUSTING THE ELECTRONIC CONTROLLER MODEL 1300 R For Model 1300 R the Aqua Box power button is pre set to stay on for 5 minutes This pre set time can be easily changed by the facility as needed The kill switch will turn off the unit prior to the end of the timed cycle if desired To adjust the automatic timer switch conduct the following steps 1 Once the electrical c...

Page 16: ...he suction canister s 5 Insert the Evacuation Tube and seal the port with the purple cap 6 Turn the unit On a For Models 1500 and 1300 press the Start button A If the Aqua Box shuts off while evacuating simply press Start button A again b For Models 1200 and 1100 turn the valve on the right side of the unit to the On position 7 Open Thumb valve D to begin evacuation INSTRUCTIONS FOR USE NON RINSIN...

Page 17: ...TEMS When purchasing an Aqua Box for a facility that utilizes liners without pour spouts such as those manufactured by Hospira the Aqua Box must be ordered with a liner adapter Because the adapter attaches directly to the liner portal it eliminates the need for evacuation tubes NOTE A liner adapter can only be used with flexible liners 1 Remove liner from canister shell and uncap tubing Use a clam...

Page 18: ...ls 1500 and 1300 press the Start button A If the Aqua Box shuts off while evacuating simply press Start button A again b For Models 1200 and 1000 turn the valve on the right side of the unit to the On position 7 Open Thumb valve D to begin evacuation 8 When canister is empty close thumb valve D replace cap on canister then discard empty canister 9 After the canister is empty leave the wand in the ...

Page 19: ...can only be used with flexible liners 1 Remove liner from canister shell and uncap tubing Use a clamp on the hose 2 Press fit end of suction hose to any fluid port on liner Be careful not to attach suction hose to vacuum port on liner because fluid will be prevented from being evacuated due to shut off valve 3 Turn the unit On a For Models 1500 and 1300 press the Start button A If the Aqua Box shu...

Page 20: ...ing to prevent mineral and organic build up allowing the unit to run at peak efficiency The Aqua Box must have an enzymatic cleaner flushed through it on a weekly basis to prevent mineral and organic build up This will keep the unit running at peak efficiency One gallon of concentrated cleaner will last well over a year in most facilities Any enzymatic cleaner already stocked by the facility will ...

Page 21: ...PZ valve is incorrectly installed or not working properly Check that the RPZ valve is installed correctly with the water flow in the correct direction refer to water flow arrow on valve Have the RPZ valve inspected by certified plumber or as per local code The Aqua Box leaks A plumbing connection is loose Check all connections Be sure to use the included thread sealant on the PVC connections Check...

Page 22: ... a B o x O w n e r s M a n u a l Diagram Location Part Description Reorder Number 1 Thumb Control Valve Aluminum 1500 00 01 2 Suction Hose Grey 1500 00 02 3 Suction Hose Check Valve 1500 00 03 REPLACEMENT PARTS ...

Page 23: ... 04 5 Disinfectant Ball Valve PVC 1500 00 05 6 Disinfectant Hose Fitting 1500 00 06 7 Hose Hanger 1500 00 07 Not Shown Solenoid Valve 1500 00 08 9 Evacuation Hose Thumb Valve Assembly 1 2 assembled with hose clamps 1500 00 09 Not Shown Suction Liner Adapter 1500 00 10 Not Shown Cell Saver Bag Adapter 1500 00 11 Not Shown Wall Rack 1500 00 30 ...

Page 24: ...A q u a B o x O w n e r s M a n u a l For additional information call RehabMart 800 827 8283 Customer Care Center 1353 Athens Highway Elberton GA 30635 4484 1 800 827 8283 ...

Reviews: