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Denyo DCA-13LSK, Instruction Manual

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Denyo DCA-13LSK Instruction Manual Download Page 2

FOREWORD

*  Your machine is a portable type diesel generating set.

*  Do not install, operate or repair this machine without reading this operating manual.

*  This generator set (machine) must be operated by a person having sufficient knowledge 

and skill for the sake of safety.

Notes on instruction manual

*  This instruction manual explains correct operation and maintenance of the machine to 

ensure its performance.

Incorrect handling of the machine may lead to a serious injury or decease.
Before using, be sure to read this manual carefully.
Particularly, the items under " Safety precautions",

A   WARNING" a n d 'A   CAUTION" must be read thoroughly.

*  Keep this manual in the case behind the rear or side door for future reference.

*  Read the contents of the warranty card attached to the machine.

■ If this  manual becomes  illegible by spot or damage, contact distributor or our office to  get 

new manual.

Summary of Contents for DCA-13LSK

Page 1: ...1 73 343 384 55 89 4932 77 34 06 3412 26 03 58 395 279 98 46 996 312 96 26 47 843 206 01 48 4012 72 03 81 4842 92 23 67 3842 65 04 62 8332 68 02 04 861 203 40 90 391 204 63 61 4712 77 13 04 4742 52 20...

Page 2: ...operation and maintenance ofthe machine to ensure its performance Incorrect handling of the machine may lead to a serious injury or decease Before using be sure to read this manual carefully Particula...

Page 3: ...ng operation 28 5 4 Shutdown 29 5 5 Protection device 30 6 Lubrication cooling water and fuel 31 6 1 Engine oil 31 6 2 Cooling water 32 6 3 Fuel 32 7 Handling ofbattery 33 7 1 Caution on battery charg...

Page 4: ...47 11 2 AC generator specifications for custom voltage 49 11 3 Outline drawing 50 11 4 Generator connection diagram 54 11 5 Engine wiring diagram 55 12 Options instruction Manual 56 12 1 Earth leakage...

Page 5: ...duct or property damage Note This symbols show handling precautions for effective operation and many years of satisfactoiy operation Some of the items shown by A CAUTION may also cause death or seriou...

Page 6: ...stributor or our office specifying the nameplate No shown below and ask for new ones No Parts name Parts number No Parts name Parts number 1 Waming exhaust gas 9052 0000 5 Caution high temp B9042 0040...

Page 7: ...the machine are wet it will result in a death or serious injury When a wiring work is required be sure to turn OFF the circuit breaker and stop the machine Keep the output terminal cover closed and th...

Page 8: ...osion Fuel and oil are flammable Incorrect handling results in danger of ignition or fire When fuel needs to be supplied to the machine be sure to stop the engine Retrain from smoking Keep the machine...

Page 9: ...s as shown right put each machine making H sure that the weight is even 7 Do not operate the machines in the state of stacking to prevent falling or dropping accidents _____________________________ A...

Page 10: ...ums When the battery acid gets on your clothes or skin wash it out with a large volume of water immediately If it gets in your eyes wash with a large volume of water immediately and consult your docto...

Page 11: ...cian must install an isolation transfer switch Serious injury or death may result without this transfer switch A CAUTION Transportation Do not lift the machine at the support hook or the ladder becaus...

Page 12: ...e and parts names 1 CONTROL PANEL 2 FUEL IN 3 HANGER ROD 4 DOOR LATCH 5 SUPPORT HOOK FOR ROPE 6 AIR INTAKE 7 EXHAUST GAS OUTLET 8 COOLANT IN 9 FUEL DRAIN PLUG 10 OIL DRAIN PLUG 11 COOLANT DRAIN PLUG 1...

Page 13: ...1 AC GENERATOR 7 OIL FILTER 2 DIESEL ENGINE 8 OIL LEVEL GAUGE 3 AIR CLEANER 9 RADIATOR 4 FUEL TANK 10 COOLANT RESERVE TANK 5 FUEL FILTER 11 BATTERY 6 OIL INLET 12 THREE WAYVALVE OPTION 9...

Page 14: ...R 4 VOLTAGE REGULATOR 5 AC CIRCUIT BREAKER 6 AC CIRCUIT BREAKER for RECEPTACLE OPTION 7 EARTH LEAKAGE RELAY OPTION 8 STARTER SWITCH 9 THROTTLE LEVER 10 FREQUENCYADJUST SCREW 11 ENGINE MONITOR NUMBER I...

Page 15: ...lamps changes from green to red Replenish the tank when there becomes only one lamp turned on The table below shows the relation between numbers of turn on lamps and fuel level oooooofflD fflO O O Num...

Page 16: ...into the connected load Make sure that it is always pointing below the rated current When running the three phase and single phase loads together this meter indicates total current ofthem When runnin...

Page 17: ...ency stop device immediately operates to shut down the engine automatically Oil pressure failure If this machine is in normal operation this lamp stays off When the starter switch is turned to RUN pos...

Page 18: ...is is the position to start the engine when the air temperature is low Set the switch in this position until the preheat lamp goes off and then set it in the start position 2 Speed control device Thro...

Page 19: ...trips with over current the handle ofthe breaker stops between ON and OFF positions This is what is called the trip condition In this case push the handle down to the OFF position to reset it or else...

Page 20: ...pport hooks on the both side The detail as machine size is referred to 11 1 Specifications Seep 47 _____________________ 3 2 Installation of machine A WARNING ENGINE EXHAUST can kill Insufficient vent...

Page 21: ...e Installation procedure Install the machine horizontally on a solid foundation Provide a space ofmore than about lm at the side ofthe control panel and fuel feed port to ensure correct operation and...

Page 22: ...the cables are too small in size for the length the input voltage of the load drops which lowers the working efficiency or causes failure in operation Select the length and size of cable so that the v...

Page 23: ...fore operating the machine Do not use damaged cables to prevent electric shock Insufficient tightening of bolts will generate heat at connections which may result in fire accidents When connecting mak...

Page 24: ...0V or 400 440V 50Hz 60Hz 3 Precaution in load connection C DBe sure to provide a switch for turning the load ON and OFF between the output terminal block and the load Note that the use of the breaker...

Page 25: ...Provide the grounding rod to satisfy the grounding resistance which conforms to the local rule 3 Precaution in grounding Select a shady and highly moist place and burry the grounding rod in such way...

Page 26: ...cause of it Note Check for leaks of oil water exhaust gases and for unusual noise 5 Shut down 5 1 Checking prior to operation A WARNING MOVING PARTS can cause severe injury Rotary unit which runs at...

Page 27: ...steam or hot water will spout out During operation or immediately after stopping the machine do not open the radiator cap while the water temperature is high When cooling water needs to be checked or...

Page 28: ...o check the quantity of fuel prior to operation to prevent lack of fuel during operation Loosen the drain plug of the fuel tank from time to time and remove sediment s and water at the bottom of the t...

Page 29: ...heck for loose bolts and nuts Loose parts should be tightened firmly Particularly make check on the fitting of air cleaner muffler turbo charger etc disconnection of electric wiring short circuit and...

Page 30: ...itch PREHEAT keep more than 5 sec preheat lamp check the preheat lamp goes off starter switch START I starter switch RUN L engme startup warm ui5operation about 5 minutes sufficiently when it is cold...

Page 31: ...arts up set free the starter switch Make sure that Oil Pressure FailureJ and Insufficient chargej in the warning lamp unit goes off 5 Drive the machine for warming up the engine for about 5 minutes at...

Page 32: ...ncomplete combustion White Abnormal combustion of oil due to failure of oil 2 Adjustment during operation Set the frequency meter to the rated by the frequency adjust screw Set the voltmeter to the ra...

Page 33: ...uit breaker o f th e load _XrmoFF circuit breaker o f th e m achine Sf f _ xr j Q F p 4 Set the starter switch in STOP 1position The engine will stop immediately 5 Remove the key from the starter swit...

Page 34: ...eak er stop the engine indicate by warning lamp function Oil pressure failure low lubricating oil OIL PRESS When the oil pressure falls abnormally the device acts Set point 0 049MPa High jacket water...

Page 35: ...vice 2 Oil viscosity Recommended oil viscosity is SAE 10W 30 all season type Use oil according to ambient temperature referring to the table below Ambient temperature TO 30_______ 20_______ 10________...

Page 36: ...decrease The following percentages are recommended for each ambient temperature 30 I S t 40 50 In case ofreplenishment use LLC ofthe same brand and the same density Normally LLC should be replaced ev...

Page 37: ...ted from the battery may be ignited and exploded by sparks For maintenance ofthe machine disconnect the cable on the ground side The battery acid is dilute sulfuric acid Improper handling will cause u...

Page 38: ...s being charged open all the liquid plugs to discharge the gas Keep the battery away from fire to prevent unexpected explosion Handle the battery carefully to prevent electric sparks Ifthe battery is...

Page 39: ...Remove the clip ofthe booster cable B connected to the terminal ofthe normal machine Remove the clip ofthe booster cable A connected to the terminal ofthe normal machine Remove the clip ofthe booster...

Page 40: ...taken during operation s b When the machine needs checking or maintenance be sure to stop it in advance A CAUTION HOT PARTS can burn skin High temperature parts are located in the machine Care should...

Page 41: ...d protectors Do not put on baggy clothes necklace etc because they are easily caught by projections which may cause injuries ____________________________________ A CAUTION Handling of waste liquid Was...

Page 42: ...uel filter element 500 hours Check every 500 hours Replace air cleaner element Clean radiator 1000 hours Check every 1000 hours Clean inside of fuel tank Adjust fuel injection nozzle 2000 hours Check...

Page 43: ...artridge Replace the engine oil filter cartridge at 50 hours only first time and every 200 hours after second time Remove the drain plug and discharge oil completely in advance Remove the cartridge us...

Page 44: ...f dirt on the element cover When insert the element insert the element completely pressing equal edge of element Parts number of air cleaner cartridge Model name Parts number Parts number of manufactu...

Page 45: ...tment 1 25 1 28 Optimal charging 1 24 1 25 Average Below 1 24 Low charged need adjustment In determining the specific gravity at a temperature other than 20 C use the following formula S 20 St 0 0 7 t...

Page 46: ...wash out deposits and water collected inside the tank 2 Adjust fuel injection nozzle 8 8 Check every 2000 hours 1 Measure the engine compression pressure 2 Check the valve clearance 3 Replace radiator...

Page 47: ...engine oil Replace engine oil filter cartridge Clean air cleaner element Check fan belt Clean fuel filter element Replace fuel filter element Check battery gravity Clean radiator Replace air cleaner e...

Page 48: ...chine needs checking or maintenance be sure V to stop it in advance A CAUTION HOT PARTS can burn skin High temperature parts are located in the machine Care should be taken during operation When the m...

Page 49: ...Replace filter Over heat watei temperature Cooling water shortage Supply Fan belt looseness Adjust Blinded core of radiator Cleaning Engine thermostat failure Repair Voltmeter will not operate Voltmet...

Page 50: ...to the instruction manual for the engine provided separately A CAUTION Stacking H Improper stacking of machines may cause falling or dropping accidents When stacking other machines on this machine be...

Page 51: ...pe NO OF CYLINDERS BORE XSTROKEfmm 3 80 X 92 4 3 87 X 92 4 TOTAL DISPLACEMENT 1 393 L 1 647 L RATED OUTPUT 1500 1 SOOmin1 10 2 12 4 kW 12 4 14 7 kW BATTERY DOMESTIC STANDARD 80D26R X l FUEL DIESEL FUE...

Page 52: ...Rated output kVA 13 Rated voltage V 190 200 220 240 380 400 440 480 Rated current A 39 5 37 5 34 1 31 3 19 8 18 8 17 1 15 6 DCA 15LSK Frequency Hz 50Hz Rated output kVA 12 5 Rated voltage V 190 200 2...

Page 53: ...n FUEL LEVEL PREHEAT 7 EARTH LEAKAGE RELAY WARNING LAMPS SO pf 5on WATER TEMP OIL PRESS CHARGING FUBL IN COOLANT IN 9 8 5 M B CDNTROL AN OPERATING PANEL 1 1 7 1 1 S r S IS 1 T HEATED AIE AND EXHAUST G...

Page 54: ...ACLE ion 7 EARTH LEAKAGE RELAY SiOption FUEL COOLANT I S M8 42 7 t 1 6 1 BIS i 4 A Y I E W HEATED AIR AMP EXHAUST GAS OUT CONTROL AND OPERATING PANEL r EL 1 2 b ground te r m in a l cmbi FOR BONNET 1...

Page 55: ...O p t i Generator connection diagram DCA I3LSK 200V class 51...

Page 56: ...52...

Page 57: ...a l R t R v s t H U x 3 C i r c u i t B r e a k e r tot R a c c p i a c i o ijf Ground n m l n i l I r ELB T o E N G IN E W I R I N G D I A H U M G N U p s i J A K 0 p i I o n wMui CN1 Y j Y f r CH2 C...

Page 58: ...erminal Re EEeetHiar C B 2 3 C ircu it Breaker for Rscepttelo A Groued Tannine I for 0 S 0ption i3 C H I C H 2 C H3 ji iffy41 C N i R Y 5 HtUjLHBCrrOR ARRANGEMENT WIRING VIEW W I R E S I Z E C O L O R...

Page 59: ...COLOR SYMBOL COLOR S W BLACK ft RED 3 3r t f L BLUE w W HITE 2 i 2 t r f BR BROWN Y YELLOW 1 2 5 1 G GREEN LB LIGHT BLOB OR GRAY LG LIGHT V V IO L E T 0 ORANGE NO M A R X Q 7 Sri f P IN K STARTBR SWIT...

Page 60: ...ay is 30 mA Improper handling ofthe relay may lead to unsafe condition in comparison with that does not use the relay To ensure further safety install a leakage relay for each load at the position nea...

Page 61: ...ly Press the RESET button and return the breaker to the OFF position This allows the breaker to be turned to ON again The leakage relay once it is activated holds its activated state until the RESET b...

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