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Dentech AYRDYNE 4.0, Installation, Operation And Maintenance Manual

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Dentech AYRDYNE 4.0 Installation, Operation And Maintenance Manual Download Page 47

www.ayrdyne.com

INSTALLATION & REPLACEMENT OF THE BATTERY

45

4.4

INSTALLATION & REMOVAL

//   A)    REMOVING THE BATTERY BOARD

TASK

PROCEDURE

1.  Ensure that the CPU and all S7-1200 equipment 

are disconnected from electrical power.

2.  Remove the top and bottom terminal block 

covers from the CPU.

3.  Place a screwdriver into the slot on top of the 

module.

4.  Gently pry the module up to disengage it from 

the CPU.

5.  Remove the module straight up from its 

mounting position in the top of the CPU.

6.  Replace the cover onto the CPU.

7.  Replace the terminal block covers.

Summary of Contents for AYRDYNE 4.0

Page 1: ...www ayrdyne com Installation Operation and Maintenance Manual 4 0 ...

Page 2: ...ial 1975 N Reading Rd Denver PA 17517 For customer support please contact our service technicians Phone 717 335 4899 Email service dentechindustrial com Or visit dentechindustrial com customer support AD IOM Revised December 2021 Printed in the USA ...

Page 3: ...ION TROUBLESHOOTING INSTALLATION REMOVAL GLOSSARY 2 3 38 40 43 44 44 46 5 20 26 32 36 2 2 1 Status Bar Overview 2 1 2 Navigation Bar Overview 2 1 3 Main Screen Overview 2 1 4 Metrics Static Pressure 2 1 5 Alarms 2 1 6 Settings Users 2 1 7 Settings I O 2 1 8 Settings Devices 2 2 1 Primary Information 2 2 2 Primary Settings 2 2 3 Primary Solenoids 2 2 4 Secondary Information 2 3 1 Static Pressure 2 ...

Page 4: ...o perform the appropriate risk analysis in order to determine the relevance of its use within any specific application All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components Failure to follow the guidel...

Page 5: ...ety protocol applies This means that any time maintenance on this system is performed the machine must be shut down unplugged and tagged or labeled explaining that maintenance is taking place DenTech is not liable for any consequences arising from misuse of this system If you are unsure of whether you are qualified to use or maintain this system please contact an electrician or other qualified pro...

Page 6: ...4 www ayrdyne com ...

Page 7: ...l device settings Contains all monitoring settings and controls related to airflow Contains all monitoring settings and controls related to safety An overview of the system and the first screen to display when power is applied Primary filter differential pressure monitoring and cleaning Airflow monitoring and control settings Primary filter cleaning system monitoring and manual control Contains sy...

Page 8: ... time can be adjusted LOGO This graphic display shows the logo of the company that you may contact for information on the system spare or replacement parts ordering and help with the system Pressing the logo will display the contact information Once on the information screen you may press anywhere on the screen to return to the home screen 4 5 3 SYSTEM STATE INDICATOR This graphic display shows th...

Page 9: ...r On the second press this button initiates shutdown of components pertaining to downtime cleaning sequence Note When there is an active fault the Clear Faults button displays instead of the Stop button After the corresponding fault conditions have been eliminated press the Clear Faults button to clear all faults 1 2 2 3 3 4 SYSTEM This button displays system screen FILTERS This button displays th...

Page 10: ...www ayrdyne com SYSTEM 8 2 1 3 MAIN SCREEN OVERVIEW 2 1 OPERATION 9 8 7 10 1 3 2 4 5 6 ...

Page 11: ...Hertz UPTIME Hrs This numeric display shows the total time that the collector has been powered on including time running stopped and faulted AUTO STOP Hrs This shows the status of the auto stop Auto Stop Disabled by REM run Auto stop is not available when using the remote run signal Schedule Auto Stop Press and follow on screen prompts to schedule an auto stop Auto Stop in hhh mm ss Shows the rema...

Page 12: ...www ayrdyne com SYSTEM 10 2 1 4 METRICS STATIC PRESSURE 2 1 OPERATION 1 2 3 4 5 6 14 7 8 9 10 11 13 12 ...

Page 13: ...g month measured in hours This metric is not resettable SP OR FPM This numeric display shows the average static pressure SP inWC or feet per minute FPM depending on system configuration for the corresponding month This metric is not resettable HZ This numeric display shows the average blower frequency for the corresponding month measured in Hertz This metric is not resettable DP This numeric displ...

Page 14: ...www ayrdyne com SYSTEM 12 ACTIVE This tab shows active alarms with a time stamp of when the alarm occurred and description of that alarm 1 2 1 2 1 5 ALARMS OPERATION 1 ...

Page 15: ...Y This tab shows previously active alarms with a time stamp and description of each alarm RELOAD This button reloads the alarm history on the screen DELETE This button deletes the alarm history on the screen 2 3 4 2 1 OPERATION 2 3 4 ...

Page 16: ...www ayrdyne com SYSTEM 14 2 1 6 SETTINGS USERS 2 1 OPERATION 1a 2 3 ci cii ciii 1b 1c 1d ...

Page 17: ... Assign a user password group and logoff time To change a user s password 1 Press on Password 2 Follow on screen prompts SYSTEM 15 1 2 3 USER ADMINISTRATION TABLE This table allows administration of users and permissions User Shows the users in the system Password Shows the password for the respective user Group Shows the group for the respective user Manager Can perform any operation on the syste...

Page 18: ...www ayrdyne com SYSTEM 16 2 1 7 SETTINGS I O 2 1 OPERATION 1 3 2 ...

Page 19: ...p button is gray the input remains as wired when the Flip button is blue the input state is flipped The number immediately to the right of the Flip button shows the status of the input as evaluated in the program DIGITAL OUT This graphic display shows the status of each output A gray number indicates that the corresponding output is OFF a yellow number indicates that the corresponding output is ON...

Page 20: ...18 www ayrdyne com SYSTEM 2 1 OPERATION 2 1 8 SETTINGS DEVICES 5 6 7 2 3 4 1 ...

Page 21: ... of time a level fault must be active before the collector is shut down ANALOG LEVEL 1 The following settings will be consistent with any device that provides an analog feedback signal and is not limited to temperature sensors 33 F This numeric display shows the analog feedback signal of the device WARNING SETPOINT This numeric entry display shows the setpoint that the analog signal must rise abov...

Page 22: ...www ayrdyne com FILTERS 20 2 2 1 PRIMARY INFO 2 2 OPERATION 6 1 7 8 9 2 3 4 5 ...

Page 23: ...ory default setting is 2 4 inWC AUTO CLEAN STOP This numeric entry display shows the setpoint that the differential pressure must fall below to stop On Demand cleaning This value is adjustable between min transmitter output and the Clean Start Setpoint Recommended setting is 1 2 inWC DATA PLOT This graphical display shows the filter differential pressure over time The timeline view can be changed f...

Page 24: ...www ayrdyne com FILTERS 22 2 2 2 PRIMARY SETTINGS 2 2 OPERATION 1 8 9 10 11 12 2 3 4 5 6 7 ...

Page 25: ...TION ms This numeric entry display shows the duration of each cleaning pulse This value is adjustable between 50 and 500 milliseconds The factory default setting is 100 ms PULSE SPACING s This numeric entry display shows the delay between each cleaning pulse The elapsed time display xx shows how long until the next pulse This value is adjustable between 1 and 20 seconds The factory default setting...

Page 26: ...s screen enables the user to manually pulse each solenoid valve on the selected Module Each solenoid is numbered and may be pressed to manually fire the solenoid valve The Compressed Air Monitoring Device detects solenoid failures and leaks if equipped with the airflow monitoring device When the same solenoid fails to pulse three times it is highlighted orange and an alarm is produced In addition ...

Page 27: ...by the user When Date is set there will be a reminder on the day that is set SECONDARY FILTER DP This numeric display and segmented bar graph show the filter differential pressure measured between the dirty and clean sides of the filters ZERO METER The Zero button will zero any differential pressure reading should it wander from zero over the lifespan of the differential pressure sensor This can be d...

Page 28: ...www ayrdyne com AIRFLOW 26 2 3 1 STATIC PRESSURE If equipped 3 5 2 3 OPERATION 1 2 7 3 5 6 8 9 4 ...

Page 29: ...espan of sensor This can be done only when the system is not running Additionally the pneumatic tubing should be disconnected from the control panel MODE SELECTION The mode selection allows the user to choose between Auto or Hand control of the Airflow Controller system Auto Default and recommended mode of operation The controller adjusts the blower speed in order to maintain a constant airflow Ma...

Page 30: ...www ayrdyne com AIRFLOW 28 2 3 2 VELOCITY If equipped 3 5 2 3 OPERATION 1 2 9 3 5 7 8 6 10 11 4 ...

Page 31: ...lay and bar graph show blower speed in Hertz ZERO METER The Zero button will zero any reading should it wander from zero over the lifespan of sensor This can be done only when the system is not running Additionally the pneumatic tubing should be disconnected from the control panel MODE SELECTION The mode selection allows the user to choose between Auto or Hand control of the Airflow Controller sys...

Page 32: ...www ayrdyne com AIRFLOW 30 2 3 3 VFD SETTINGS 2 3 OPERATION 6 7 8 5 9 10 1 11 2 12 3 4 ...

Page 33: ... voltage OUTPUT FREQUENCY Hertz This numeric display shows VFD output frequency OUTPUT CURRENT A This numeric display shows VFD output current in amps ACTIVE FAULT This text display shows the current status of the VFD If faulted a fault code will be shown RESET This button will reset VFD faults ACCELERATION RATE s This numeric entry display shows the acceleration time in seconds This value is adju...

Page 34: ...www ayrdyne com DISCHARGE 32 2 4 1 ROTARY VALVE IF EQUIPPED 2 4 OPERATION 1 4 2 3 5 6 ...

Page 35: ...valve Follow LOTO rules when servicing rotary AUTO This button places the rotary valve in Auto mode When engaged the rotary valve will run if the blower is running or during downtime cleaning HAND This button places the rotary valve in Hand mode When engaged and all interlocks are met the rotary valve will run continuously SHUTDOWN SYSTEM ON ROTARY VALVE FAULT This toggle enables a shutdown fault ...

Page 36: ...www ayrdyne com DISCHARGE 34 2 4 2 DOUBLE DUMP VALVE IF EQUIPPED 2 4 OPERATION 1 4 10 2 3 5 6 7 8 ...

Page 37: ...ws how long the valves will take to complete a full cycle This value is adjustable between 0 and 60 seconds Factory default setting is 20 seconds POSITION ERROR DELAY s This numeric entry display shows how long the valves have to open or close before a position fault is produced This value is adjustable between 0 and 10 seconds Factory default setting is 3 s If set to 0 position fault is disabled ...

Page 38: ...www ayrdyne com SAFETY 36 2 5 1 SAFETY CIRCUIT ISOLATION VALVE 2 5 OPERATION bi eii 1 2 1a 1d 1c 1e 1b 2a 2b 2d 2c 3 4 5 ...

Page 39: ...ext display shows the status of the isolation valve Excessive Material Accumulation Detected YES or NO Event Detected YES or NO Flap Position Closed Open Faulted START TIME m This numeric entry display shows the time allowed for the flap to open after starting the collector If the flap has not opened in the allotted time a fault will be initiated and the collector will shut down STOP TIME m This n...

Page 40: ... proper operation Cleaning solenoid failed Compressed air low or off Cleaning System Pulse Solenoid Failure Inspect solenoid and replace as needed Adjust or turn on compressed air Filters are dirty or clogged Clogged or damaged tubing Primary Filters Clogged Inspect filters and replace as needed Unclog or repair tubing Filters are nearing end of life Time to Order Primary Filters and Schedule Serv...

Page 41: ...isted out Press the E Stop Reset button Fire suppression system activated or malfunctioned Fire Suppression System Activated Reset fire suppression system as per manufacturer s guidelines Potential explosion Isolation Valve Event Detected Inspect pertinent explosion protection components Material build up Stop delay time too low Sensor needs adjusted Isolation Valve Flap Failed to Close Clear debr...

Page 42: ...tion fasteners FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY OR EQUIPMENT DAMAGE CAUTION ELECTRICAL SHOCK HAZARD EXISTS Ensure that the control enclosure within which you are working is powered down and locked out Verify that all power sources are in a zero energy state FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY DEATH OR EQUIPMENT DAMAGE WARNING REMOVAL OF HMI 4 1 ...

Page 43: ... INSTALLATION REMOVAL 41 Figure 1 Figure 2 Power connection removed from HMI Ground wire with T 20 Torx screw Pull green connector downward to remove power connection from HMI Figure 1 Use a T 20 Torx screwdriver to remove the ground wire Figure 2 4 1 2 ...

Page 44: ...eners removed With the HMI free from all electrical wiring use a small flat head screwdriver to begin loosening the 10 installation fasteners that secure the HMI to the control enclosure door Make sure to support the HMI with the other hand Continue to loosen fasteners until they can be removed from the HMI 4 1 3 4 ...

Page 45: ... the enclosure HMI completely removed Once the installation fasteners have been removed gently remove the AyrDyne HMI from the front of the enclosure door taking care not to damage or displace the installation gasket 4 1 5 To install the HMI follow the steps in section 4 1 in reverse order 1 4 2 INSTALLATION OF HMI ...

Page 46: ...l block covers A INSTALLING THE BATTERY BOARD INSTALLATION REMOVAL INSTALLING OR REPLACING THE BATTERY IN BB 1297 BATTERY BOARD The BB 1297 requires battery type CR1025 The battery is not included with the BB 1297 and must be purchased by the user TO INSTALL A NEW BATTERY FOLLOW THESE STEPS TO REPLACE THE BATTERY IN THE BB 1297 In the BB 1297 install a new battery with the positive side of the bat...

Page 47: ...ipment are disconnected from electrical power 2 Remove the top and bottom terminal block covers from the CPU 3 Place a screwdriver into the slot on top of the module 4 Gently pry the module up to disengage it from the CPU 5 Remove the module straight up from its mounting position in the top of the CPU 6 Replace the cover onto the CPU 7 Replace the terminal block covers ...

Page 48: ...TAG OUT LOTO A safety protocol that applies when maintenance or repairs are performed on a system Prior to working on the system machines must be shut down unplugged and tagged or labeled to explain that maintenance is taking place PROGRAMMABLE LOGIC CONTROLLER PLC A modular computer which performs various tasks based on customized instructions QUALIFIED INDIVIDUAL A person who meets the skill lev...

Page 49: ...47 www ayrdyne com NOTES ...

Page 50: ...al 1975 N Reading Road Denver PA 17517 717 335 4820 www ayrdyne com For customer support please contact our service technicians Phone 717 335 4899 Email service dentechindustrial com Or visit dentechindustrial com customer support AD IOM 2021 DenTech Industrial ...

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