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MODEL DA91 ACTUATOR PARTS BREAKDOWN
5482 Master Cylinder Repair Kit
(gasket included)
2” eZ-Latch Coupler RATED
AT 10000#
REF.
NO. PART NO. QTY.
DESCRIPTION
Model 91 ACTUATOR PARTS LIST
1.
00057
4 1/4” Lockwasher
2.
00062
4 1/4”-20UNC Hex Nut
3.
00618
4 1/4”-20UNC x 2” Hex Head Bolt (Gr.5)
4.
01338
3 1/2” NC x 4-1/2” Hex Head Bolt (Gr.5)
5.
02178
3 1/2” -13 UNC Nylon Insert Lock Nut
6.
03866-95**
1 Lever Guide
7.
03876
1 Master Cylinder Cap w/Diaphragm & O-ring
8.
05408**
1 Safety Cable
9.
05424
2 5/16” External Tooth Lockwasher
10.
05426
1 Front Shock Pin f/Drop Tube Actuators
11.
05693-95**
1 Emergency Lever Spring
12.
05951**
1 Emergency Lever Assembly
13.
05961
2 5/16” -18UNC x 5/8” Hex Head Bolt (Gr.5)
14.
05977
1 Push Rod Assembly
15.
05986-95
1 Connecting Pin
16.
09153
1 Plastic Master Cylinder Gasket ONLY
17.
10965
1 Upper Slider
18.
10966
1 Lower Slider
19.
10967
2 Side Spacers
20.
11079-95
1 Drop Tube Actuator Slider
21.
11164-95
1 3 Bolt Mount Outer Case
22.
11190
1 Master Cylinder
23.
12396
1 Rue Ring Lock Cotter 5/8” Shaft
24.
12397
1 Rue Ring Lock Cotter 7/8” Shaft
25.
12557
1 Master Cylinder Cap
26.
12925
1 10000# 2” eZ-Latch Coupler
27.
14798
1 90° Elbow Fitting
28.
SB12426
1 Damper/Shock
-
8669113
-
DA91 Actuator w/ 2” eZ-Latch Coupler
-
5401
- Lever Replacement Kit (incl. items w/**)
-
5482
-
Master Cyl. Replacement Kit (disc)
-
5876
-
eZ-Latch Coupler Repair Kit
Please order replacement parts by
PART NO.
and
DESCRIPTION
12
7,1
&/8
'('
5876 eZ-Latch
Coupler Repair
Kit
BLEEDING THE SYSTEM
The first requirement for safe, sure hydraulic braking is the use
of quality brake fluid. Use only DOT-3 or DOT-4 brake fluid from
a sealed container.
If pressure bleeding equipment is available, follow the manu-
facturer’s instruction in bleeding the system.
If system must be bled manually, proceed as follows:
Fill
master cylinder with fluid. Install bleeder hose on top bleeder
of first caliper to be bled.
NOTE: always bleed brakes by using the top bleed screw
on the caliper.
Have loose end of hose submerged in brake fluid in glass
container to observe bubbling.
By loosening the top bleeder screw located on the caliper one
turn, the system is open to the atmosphere through the passage
drilled in the screw. Pump actuator with long steady strokes.
The bleeding operation is completed when bubbles no longer
rise to the surface of the fluid.
Be sure to close bleeder screw
securely.
Repeat bleeding operation at each caliper. During the bleed-
ing process, replenish the brake fluid, so the level does not fall
below the 1/2 full level in the master cylinder reservoir. After
bleeding is complete, make sure master cylinder reservoir is
filled and filler cap is securely in place.
After the bleeding operation has been completed, apply pressure
to the system and check the whole brake system for leaks.
Summary of Contents for Kar-Kaddy SS
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