background image

17

SAFETY

Safety is of utmost importance at all times.  There are several 
items that must be checked each  time before using and while 
using the Kar Kaddy.

Make sure all bolts are properly tightened and those requiring 
a set torque are up to specifications:
 

Tie Rod Castle Nut - 75 ft./lbs.

 

Lug Nuts -  120 ft./lbs.

Check Lug Nut  tension after the first 5 miles and periodi-
cally thereafter.

The ball hitch must latch securely around the ball and the 
safety lock pin or lever must be in position to lock the hitch 
on the ball.

RECOMMENDED BALL HEIGHT: 18 inches to the top of 
the ball on the towing vehicle.

Hook  the  towed  vehicle  safety  chains  to  the  frame  of  the 
vehicle directly above the area where the chain is mounted 
on the Kar Kaddy.  Leave some slack in the chain to allow 
suspension movement.

Check  to  make  sure  that  all  lights  are  in  proper  working 
order.

Examine the winches and straps, making sure they are in 
good condition.
 
Be certain the safety lock pins are locking the strap winch-
es.
 
Retighten straps over the tires after the first 5 miles and every 
50 miles thereafter.  Ensure that they are tight.

The Kar-Kaddy tires must be inflated to the recommended 
50 PSI.

The  strap  on  the  optional  tongue  winch  must  be  in  good 
condition and should be stored neatly on winch when not 
in use.

NOTE:  The winch strap must not be left connected to the 
towed vehicle after it is loaded and strapped down.

Make sure the optional light bar is fastened securely at the 
rear of the towed vehicle.

The wires to the optional light bar should be run along the 
car and fastened so as not to damage the finish of the towed 
vehicle.

NOTE:

  This unit cannot be backed up, when loaded or with 

the steering lock pin removed.
All vehicles mounted on the Kar Kaddy must be mounted 
with the front of the vehicle facing forward

.   

Rear Wheel Drive:

  Disconnect the towed vehicle driveshaft for 

rear wheel drive vehicles with automatic transmission.

For manual transmission:

  Consult your vehicle owners manual 

for towing suitability with the drive shaft connected.

MAINTENANCE

Periodically check all bolts and nuts to insure proper tension 
or torque.

Grease  the  king  pin  and  tie  rod  end  grease  zerks  every 
2500 miles.

An occasional drop  of oil may be required on the moving parts 
of the tie down winches.
A light film of oil should periodically be applied to steering sta-
bilizer arm to prevent rust.

NOTE:    Proper  toe-in  is  1/32”.   This  is  preset  at  the  fac-
tory.

The operator should periodically have the toe-in checked and 
adjusted if needed at a qualified alignment shop.  Improper toe-
in can result in irregular tire wear.

Wheel:

This tow dolly comes equipped with chrome wheels. To main-
tain a high gloss to the chrome, clean and wax with a soft 
cloth regularly. Do not use an abrasive to clean chrome, this 
will cause scratches and this will lead to rust. 

IMPORTANT LOADING INSTRUCTION

Check your wheel tie-down straps.

Your Kar Kaddy is equipped with custom made wheel tie-down 
straps of a standard size that will fit most tires, however if your 
tires are too large or too small you will want to exchange these 
new straps for the proper size straps.

 

1.  Tire  too  large  - 

This  is  very  obvious  the  strap  will  not 

basket over the tire properly, call us, we will provide at 
NO Charge on an exchange basis, the proper size strap.  
You must return your new unused straps and provide us 
with the Make and Model car and the tire size.

 

2.  Tire  too  small  -

 This  is  not  as  obvious,  the  basket  will 

fit down over the tire very well, the problems cannot be 
readily seen.  You must tighten the straps down solid and 
then check on the inside of the tire and be sure the strap, 
when tightened does not come in contact with any metal 
that may cause wear or cutting such as strut mounts.  If 
there  is  contact,  you  need  a  smaller  strap,  call  us,  we 
will provide on a NO Charge, exchange basis, the proper 
size strap.  You must return your new unused straps and 
provide us with the Make and Model car and tire size.

Thank you for Purchasing   

 

Products.

    WARNING:

 FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION 

OF THE TOW DOLLY FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW DOLLY, 
CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.

Summary of Contents for Kar-Kaddy SS

Page 1: ...1 6 17 RD20018 Rev 12...

Page 2: ...CO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot b...

Page 3: ...ious injury This signal word is to be limited to the most extreme situations typically for tow dolly components which for functional purposes cannot be guarded warning Indicates a potentially hazardou...

Page 4: ...ow dolly and move vehicle and tow dolly separately Park where you can pull ahead when leaving Do not exceed 55 miles per hour or any lower posted speed limit Avoid sharp turns or swerves Braking dista...

Page 5: ...pension Your tow vehicle s rear springs must be of sufficient strength to support the added loaded tow dolly tongue weight while maintaining tow vehicle in approximately a level position If rear sprin...

Page 6: ...ight of tow vehicle Tow vehicle manufacturer s recommended maximum passenger cargo load must not be exceeded VEHICLE IN TOW Limitations Cautions 1 Vehicle in tow must not be wider than 76 inches at fr...

Page 7: ...dolly tows easily at higher speeds A road hazard that would be avoidable at 55 m p h can become unavoidable at 65 m p h If you drop any wheel s off the pavement don t attempt any sharp steering corre...

Page 8: ...over rough roads Turning Avoid U turns Avoid turning too sharply Turning too sharply may cause side of vehicle in tow to come in contact with rear of dolly fender and cause damage to both vehicles Pro...

Page 9: ...9 05 this le was ordered 09 06 05 this decal was ordered 11 09 05 decal was ordered 11 28 05 decal was ordered 02 20 06 decal was ordered 04 05 06 decal was ordered 06 12 06 this decal was ordered 08...

Page 10: ...1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwi...

Page 11: ...rame Loosely bolt the back of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 6 flatwasher 7 pivot bush ing 8 and locknut 9 Hold up the front end the end with the small...

Page 12: ...e trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip 5 1 2 from rear of fender and one 8 from rear of fender see red arrow Install rubber grommet with no...

Page 13: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 14762 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Page 14: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Page 15: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Page 16: ...see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked before returning this unit to service NOTE...

Page 17: ...haft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be r...

Page 18: ...against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar Kaddy T...

Page 19: ...urely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicl...

Page 20: ...result in damage to both car and Kar Kaddy REAR WHEEL DRIVE PRECAUTIONS Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission Simply placing trans mission in ne...

Page 21: ...tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and...

Page 22: ...ith replacement wheel 13303 Wheel Jack Cap Wheel Jack Wheel Replacement 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 78 77 38 39 40 41 43 41 45 46 46 47...

Page 23: ...k Vinyl Hand Grip 48 11978 96 1 Rear Tongue Half 49 11969 96 1 Front Tongue Half 50 5433 1 Right Winch assembly 51 5432 1 Left Winch Assembly 52 02772 2 1 4 20UNC Nylon Lock Nut 53 04177 2 1 4 20UNC x...

Page 24: ...nder 23 12396 1 Rue Ring Lock Cotter 5 8 Shaft 24 12397 1 Rue Ring Lock Cotter 7 8 Shaft 25 12557 1 Master Cylinder Cap 26 12925 1 10000 2 eZ Latch Coupler 27 14798 1 90 Elbow Fitting 28 SB12426 1 Dam...

Page 25: ...not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST Hub Assembly Epoxy Bolt ASSEMBLY 1 Begin by mounting the Hub Assembly and the Caliper Mounting Br...

Page 26: ...c Brake Caliper Assembly 14 03927 92 2 10 Brake Rotor 15 04174 4 12mm Retainer Washer 2 per disc 16 12445 30 1 Spring Return System 17 13920 92 2 Caliper Mount 18 14486 4 Caliper Mounting Bolt SS 19 1...

Page 27: ...lack Vinyl Hand Grip REF PART NO NO QTY DESCRIPTION 3 7 0 3 57 6 5 37 21 47 6 5 7 6 5 7 2 7 1 5 635 1 1 3 187 1 2 1 21 16 57 3 7 5 7 7 1 6 28 5 2 7 3 1 6 7 2 Z 2 7 1 32 86 1 3 3 927 3 5 7 7 52 3 1 7 7...

Page 28: ...5740 License Plate Mount and Light Cluster 1 2 2 3 3 4 4 5 6 6 7 7 8 10 10 10 9 5740 License Plate Bracket and Light Assembly 1 04505 95 1 License Plate and Light Cluster Bracket 2 04176 2 1 4 20UNC...

Page 29: ...Cable Hanger 6 05447 1 4 Light Grommet 7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 14117 1 Left Fender Assembly 14118 1 Right Fender Assembly 10 13509 1 3 4 LED Marker Base Mount 11...

Page 30: ...T NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 PARTS LIST KKLB LIGHT BAR PARTS LIST ITEM PART QTY D...

Page 31: ...GUARD LEFT 1 7 10132 ROCK GUARD RIGHT 1 8 10133 DEFLECTOR CENTER SECTION 2 9 10134 DEFLECTOR MOUNTING PLATE 2 10 10135 DEFLECTOR BRACE HANDLE 2 11 10136 RETAINER BUTTON 4 12 10183 SCREW 25 NC X 50 PH...

Page 32: ...t BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals produc...

Reviews: