Demco Kar-Kaddy SS Operation Manual Download Page 1 | Manualshive

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RD20018,Rev 12

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Summary of Contents for Kar-Kaddy SS

Page 1: ...1 6 17 RD20018 Rev 12...

Page 2: ...CO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot b...

Page 3: ...ious injury This signal word is to be limited to the most extreme situations typically for tow dolly components which for functional purposes cannot be guarded warning Indicates a potentially hazardou...

Page 4: ...ow dolly and move vehicle and tow dolly separately Park where you can pull ahead when leaving Do not exceed 55 miles per hour or any lower posted speed limit Avoid sharp turns or swerves Braking dista...

Page 5: ...pension Your tow vehicle s rear springs must be of sufficient strength to support the added loaded tow dolly tongue weight while maintaining tow vehicle in approximately a level position If rear sprin...

Page 6: ...ight of tow vehicle Tow vehicle manufacturer s recommended maximum passenger cargo load must not be exceeded VEHICLE IN TOW Limitations Cautions 1 Vehicle in tow must not be wider than 76 inches at fr...

Page 7: ...dolly tows easily at higher speeds A road hazard that would be avoidable at 55 m p h can become unavoidable at 65 m p h If you drop any wheel s off the pavement don t attempt any sharp steering corre...

Page 8: ...over rough roads Turning Avoid U turns Avoid turning too sharply Turning too sharply may cause side of vehicle in tow to come in contact with rear of dolly fender and cause damage to both vehicles Pro...

Page 9: ...9 05 this le was ordered 09 06 05 this decal was ordered 11 09 05 decal was ordered 11 28 05 decal was ordered 02 20 06 decal was ordered 04 05 06 decal was ordered 06 12 06 this decal was ordered 08...

Page 10: ...1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwi...

Page 11: ...rame Loosely bolt the back of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 6 flatwasher 7 pivot bush ing 8 and locknut 9 Hold up the front end the end with the small...

Page 12: ...e trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip 5 1 2 from rear of fender and one 8 from rear of fender see red arrow Install rubber grommet with no...

Page 13: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 14762 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Page 14: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Page 15: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Page 16: ...see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked before returning this unit to service NOTE...

Page 17: ...haft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be r...

Page 18: ...against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar Kaddy T...

Page 19: ...urely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicl...

Page 20: ...result in damage to both car and Kar Kaddy REAR WHEEL DRIVE PRECAUTIONS Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission Simply placing trans mission in ne...

Page 21: ...tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and...

Page 22: ...ith replacement wheel 13303 Wheel Jack Cap Wheel Jack Wheel Replacement 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 78 77 38 39 40 41 43 41 45 46 46 47...

Page 23: ...k Vinyl Hand Grip 48 11978 96 1 Rear Tongue Half 49 11969 96 1 Front Tongue Half 50 5433 1 Right Winch assembly 51 5432 1 Left Winch Assembly 52 02772 2 1 4 20UNC Nylon Lock Nut 53 04177 2 1 4 20UNC x...

Page 24: ...nder 23 12396 1 Rue Ring Lock Cotter 5 8 Shaft 24 12397 1 Rue Ring Lock Cotter 7 8 Shaft 25 12557 1 Master Cylinder Cap 26 12925 1 10000 2 eZ Latch Coupler 27 14798 1 90 Elbow Fitting 28 SB12426 1 Dam...

Page 25: ...not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST Hub Assembly Epoxy Bolt ASSEMBLY 1 Begin by mounting the Hub Assembly and the Caliper Mounting Br...

Page 26: ...c Brake Caliper Assembly 14 03927 92 2 10 Brake Rotor 15 04174 4 12mm Retainer Washer 2 per disc 16 12445 30 1 Spring Return System 17 13920 92 2 Caliper Mount 18 14486 4 Caliper Mounting Bolt SS 19 1...

Page 27: ...lack Vinyl Hand Grip REF PART NO NO QTY DESCRIPTION 3 7 0 3 57 6 5 37 21 47 6 5 7 6 5 7 2 7 1 5 635 1 1 3 187 1 2 1 21 16 57 3 7 5 7 7 1 6 28 5 2 7 3 1 6 7 2 Z 2 7 1 32 86 1 3 3 927 3 5 7 7 52 3 1 7 7...

Page 28: ...5740 License Plate Mount and Light Cluster 1 2 2 3 3 4 4 5 6 6 7 7 8 10 10 10 9 5740 License Plate Bracket and Light Assembly 1 04505 95 1 License Plate and Light Cluster Bracket 2 04176 2 1 4 20UNC...

Page 29: ...Cable Hanger 6 05447 1 4 Light Grommet 7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 14117 1 Left Fender Assembly 14118 1 Right Fender Assembly 10 13509 1 3 4 LED Marker Base Mount 11...

Page 30: ...T NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 PARTS LIST KKLB LIGHT BAR PARTS LIST ITEM PART QTY D...

Page 31: ...GUARD LEFT 1 7 10132 ROCK GUARD RIGHT 1 8 10133 DEFLECTOR CENTER SECTION 2 9 10134 DEFLECTOR MOUNTING PLATE 2 10 10135 DEFLECTOR BRACE HANDLE 2 11 10136 RETAINER BUTTON 4 12 10183 SCREW 25 NC X 50 PH...

Page 32: ...t BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals produc...

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