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1. Extent and Duration of this Warranty:

Your Demco Kar Kaddy is warranted to be free from defects in
materials and workmanship under normal use and service for a
period of one year after date of purchase by the original (first)
retail owner, or until it is resold or transferred by the original
owner.   Hubs used on the Kar Kaddy are warranted for a period
of three years after the date of purchase by the original (first) retail
owner or until it’s resold or transferred by the original owner.  Tires
and lights are not included in this warranty.

Tires are warranted by the manufacturer against defects in
materials and workmanship, but not against road hazards.

Any part of the Demco Kar Kaddy, except tires and lights, found,
in the judgement of the manufacturer to be defective in materials
or workmanship will be repaired or replaced at the manufacturer’s
option without charge for parts or labor to the original owner.

2. Manufacturer and Warrantor of Tow Dolly:

Dethmers Manufacturing Co.
4010 320th Street
P.O. Box 189
Boyden, IA 51234
(712) 725-2311

The manufacturer and warrantor of the tires has his name
permanently molded into  the tires.  Tire warranty questions and
claims can be taken directly to an authorized dealer of the tire
manufacturer.

3. Repair or Replacement Procedure:

If your Demco Kar Kaddy develops a defect (except for tires or
lights) during the warranty period, promptly notify Dethmers
Manufacturing Co. customer service department.  Until such
notice is received, Warrantor will not be responsible for any repair
or replacement.

Upon receipt of notice from you, Warrantor will have a choice of
options in replacing any part it determines to be defective:

a) Warrantor may require you at your own expense to deliver

or ship the part to its factory or authorized dealer.  Any
defective part will be repaired or replaced and returned to
you free of charge.  Any part returned to Warrantor and
found not to be defective will be returned to you freight
collect with an explanation.

b) Warrantor may elect to ship a new part to its dealer to be

exchanged free of charge for the defective part returned by
you to the dealer.

c) Warrantor may elect to ship or deliver a replacement part

to your address.

Warranty claims on tires should be presented to a local autho-
rized dealer of the tire manufacturer.  Provide proof of purchase
when making a tire warranty claim.

4. Limitations on Warranty Coverage:

Coverage under this warranty will be effective only when a copy
of the original invoice, showing the date and location of purchase,
accompanies any claim for warranty.

Warrantor has no liability whatsoever and this warranty is null and
void if any Demco Kar Kaddy has been misassembled or subjected

to neglect, negligence, misuse, accident or operated in any way
contrary to the operating and maintenance instructions as speci-
fied in the Demco Owner’s Manual for that model tow dolly.

This warranty does not cover any tow dolly that has been altered
or modified so as to affect the tow dolly’s operation, perfor-
mance or durability, or that has been modified to change the
intended use of the tow dolly.

In addition, the warranty does not extend to repairs made
necessary by normal use of parts, accessories or other equip-
ment which in the judgment of Warrantor, are either incompat-
ible with the Demco Kar Kaddy, or affect its operation, perfor-
mance or durability.

This warranty does not cover:
1) normal wear and tear
2) road film or gravel damage to paint or galvanizing
3) paint or galvanizing
4) rust damage
5) Any Demco Kar Kaddy that has been loaded in excess of the
load capacity stated on the tow dolly identification label.

Warrantor has a policy of continuous product improvement.  We
reserve the right to change or improve the design of any Demco
Kar Kaddy model, including but not limited to state of the art
changes,  without assuming any obligation to modify any tow
dolly previously manufactured.

Warrantor assumes no responsibility to the owner for loss of use
of the tow dolly, loss of time, inconvenience or other damage
consequential or otherwise, including, but not limited to ex-
pense for gasoline, expense of transporting the tow dolly to the
dealer and expense of returning the tow dolly, mechanic’s travel
time, telephone or telegram charges, road service/towing
charges, rental of another tow dolly during the time warranty
repairs are being performed, travel, lodging, loss or damage to
personal property or loss of revenue or earnings.

5. Limitations of Implied Warranties:

All implied warranties, if any, expire and terminate upon expira-
tion of this warranty.  Some states do not allow limitation on how
long an implied warranty lasts, so this limitation may not apply
to you.

6. Limitation of Consequential Damages:

Warrantor’s responsibility under this warranty extends solely to
repair or replacement of your Demco Kar Kaddy and its compo-
nent parts.
Warrantor does not assume responsibility for, nor shall it be
liable for, any special, incidental or consequential damages.
Some states do not allow the exclusion or limitation on inciden-
tal or consequential damages, so the above exclusion or
limitation may not apply to you.

7. Use of Vehicle Identification Number (VIN):

The VIN is a 17 digit number located in the lower left corner of
the tow dolly identification label.  The label is located on the left
side of the tow dolly frame.  Be sure to include the VIN number
in all communications with Warrantor or its dealers concerning
the warranty.

8. Purchaser’s Rights:

This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.

DEMCO PRODUCTS - KAR KADDY

ORIGINAL PURCHASER’S LIMITED WARRANTY

Summary of Contents for Kar-Kaddy SS KK460SS

Page 1: ...1 7 06 RD20010 Rev 6...

Page 2: ...turing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign How...

Page 3: ...ates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situa...

Page 4: ...avoid personal injury study the following precautions and insist those working with you or you yourself follow them Replace any caution warning danger or instruction safety decal that is not readable...

Page 5: ...s towing Replacement parts that displayed a safety sign should also display current sign Safety signs are available from your distributor dealer parts department or factory How to install safety signs...

Page 6: ...vehicle Beware of bystanders PARTICULARLY CHILDREN Always look around to make sure it is safe to start engine of towing vehicle or move unit This is particularly important with higher noise levels as...

Page 7: ...owners manual for proper size and grade Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacem...

Page 8: ...ransmission You must disconnect drive shaft at rear axle and remove it With the drive shaft removed it will be necessary to cap the transmission tail shaft to prevent transmission fluid loss Rear engi...

Page 9: ...30 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capsc...

Page 10: ...r frame as shown using 1 2 x1 1 2 grade5bolt 6 flatwasher 7 pivotbushing 8 and locknut 9 Hold up the front end the end with the smaller hole of each bracing strut to the tongue and securewithtwo5 8 x1...

Page 11: ...Instructions 3 On the left side plug in bullet plugs with white to white black to brown and yellow to red On the right side plug white to white black to brown and green to red 4 With a pliers install...

Page 12: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 11591 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Page 13: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Page 14: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Page 15: ...go and push forward until you hear or see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked bef...

Page 16: ...shaft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be...

Page 17: ...t rests against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar...

Page 18: ...ied securely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your...

Page 19: ...nd at least 1 000 lbs heavier than the towed vehicle and tow dolly combined Do not pack goods in car that is being towed Overloading the Kar Kaddy or exceeding the width limit may result in damage to...

Page 20: ...rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and put...

Page 21: ...l items w 5650 Master Cyl Replacement Kit drum 5696 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO and DESCRIPTION 2 8 9 14 15 18 19...

Page 22: ...for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Guide 12 SB23937 1 Cable 13 SB23936 1 Cable Guide 14 SB23724 1 Spring Adjusting S...

Page 23: ...lic braking is the use of quality brake fluid Use only DOT 3 or DOT 4 brake fluid from a sealed container Only use pressure bleeding equipment and follow the manufacturer s instruction in bleeding the...

Page 24: ...DOWN 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 60 38 39 40 41 43 41 45 46 46 47 48 49 50 51 52 52 55 54 53 53 56 56 57 58 60 59 58 19 61 62 63 64 65 7...

Page 25: ...n 37 00182 1 Hair pin 38 11540 96 1 KK460SS Main Frame 39 5740 1 License Plate Bracket Assembly 40 04771 80 1 Tie Rod 41 5179 1 Right Tie Rod End w Right Hand Threads 42 5178 1 Left Side Tie Rod End w...

Page 26: ...RIPTION Items included in 5511 kit 2 6 1 3 4 5 7 8 9 10 11 12 13 14 14 15 16 17 18 WINCH ASSEMBLY TILT BED LATCH ASSEMBLY Left Winch 5432 Shown 5432 Left Winch Assembly 5433 Right Winch Assembly 1 002...

Page 27: ...s 10 11688 3 Red LED Light 11655 1 3 Cluster LED Wiring Harness 11616 1 Gromment 5 8 OD x 3 8 x 1 8 Thick 5765 3 Cluster LED Light Assembly Included REF PART NO NO QTY DESCRIPTION 5763 Ramp Latch Kit...

Page 28: ...7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 11595 1 Left Fender Assembly 11596 1 Right Fender Assembly 10 11604 1 Chrome LED Marker Base Mount 11 11605 1 Yellow LED Marker Light 12...

Page 29: ...re Tire Cover Please order replacement parts by PART NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 P...

Page 30: ...Brake and Signal Light w Lenses 8 02772 10 1 4 20UNC Nylon Insert Locknut 9 00092 6 1 4 20UNC x 1 2 Hex Head Bolt 10 01777 50 2 Light Bar Z Bracket 11 01778 4 3 Suction Cup w Bolt 13 12 02198 1 Light...

Page 31: ...misuse accident or operated in any way contrary to the operating and maintenance instructions as speci fied in the Demco Owner s Manual for that model tow dolly This warranty does not cover any tow do...

Page 32: ...32 NOTES...

Page 33: ...satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this product do you se...

Page 34: ...34 Postage Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden Iowa 51234...

Page 35: ...35 NOTES...

Page 36: ...36 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 800 845 6420 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

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