Demco Kar-Kaddy SS KK460SS Operator'S Manual Download | Manualshive

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Summary of Contents for Kar-Kaddy SS KK460SS

Page 1: ...1 7 06 RD20010 Rev 6...

Page 2: ...turing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign How...

Page 3: ...ates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situa...

Page 4: ...avoid personal injury study the following precautions and insist those working with you or you yourself follow them Replace any caution warning danger or instruction safety decal that is not readable...

Page 5: ...s towing Replacement parts that displayed a safety sign should also display current sign Safety signs are available from your distributor dealer parts department or factory How to install safety signs...

Page 6: ...vehicle Beware of bystanders PARTICULARLY CHILDREN Always look around to make sure it is safe to start engine of towing vehicle or move unit This is particularly important with higher noise levels as...

Page 7: ...owners manual for proper size and grade Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacem...

Page 8: ...ransmission You must disconnect drive shaft at rear axle and remove it With the drive shaft removed it will be necessary to cap the transmission tail shaft to prevent transmission fluid loss Rear engi...

Page 9: ...30 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capsc...

Page 10: ...r frame as shown using 1 2 x1 1 2 grade5bolt 6 flatwasher 7 pivotbushing 8 and locknut 9 Hold up the front end the end with the smaller hole of each bracing strut to the tongue and securewithtwo5 8 x1...

Page 11: ...Instructions 3 On the left side plug in bullet plugs with white to white black to brown and yellow to red On the right side plug white to white black to brown and green to red 4 With a pliers install...

Page 12: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 11591 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Page 13: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Page 14: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Page 15: ...go and push forward until you hear or see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked bef...

Page 16: ...shaft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be...

Page 17: ...t rests against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar...

Page 18: ...ied securely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your...

Page 19: ...nd at least 1 000 lbs heavier than the towed vehicle and tow dolly combined Do not pack goods in car that is being towed Overloading the Kar Kaddy or exceeding the width limit may result in damage to...

Page 20: ...rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and put...

Page 21: ...l items w 5650 Master Cyl Replacement Kit drum 5696 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO and DESCRIPTION 2 8 9 14 15 18 19...

Page 22: ...for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Guide 12 SB23937 1 Cable 13 SB23936 1 Cable Guide 14 SB23724 1 Spring Adjusting S...

Page 23: ...lic braking is the use of quality brake fluid Use only DOT 3 or DOT 4 brake fluid from a sealed container Only use pressure bleeding equipment and follow the manufacturer s instruction in bleeding the...

Page 24: ...DOWN 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 60 38 39 40 41 43 41 45 46 46 47 48 49 50 51 52 52 55 54 53 53 56 56 57 58 60 59 58 19 61 62 63 64 65 7...

Page 25: ...n 37 00182 1 Hair pin 38 11540 96 1 KK460SS Main Frame 39 5740 1 License Plate Bracket Assembly 40 04771 80 1 Tie Rod 41 5179 1 Right Tie Rod End w Right Hand Threads 42 5178 1 Left Side Tie Rod End w...

Page 26: ...RIPTION Items included in 5511 kit 2 6 1 3 4 5 7 8 9 10 11 12 13 14 14 15 16 17 18 WINCH ASSEMBLY TILT BED LATCH ASSEMBLY Left Winch 5432 Shown 5432 Left Winch Assembly 5433 Right Winch Assembly 1 002...

Page 27: ...s 10 11688 3 Red LED Light 11655 1 3 Cluster LED Wiring Harness 11616 1 Gromment 5 8 OD x 3 8 x 1 8 Thick 5765 3 Cluster LED Light Assembly Included REF PART NO NO QTY DESCRIPTION 5763 Ramp Latch Kit...

Page 28: ...7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 11595 1 Left Fender Assembly 11596 1 Right Fender Assembly 10 11604 1 Chrome LED Marker Base Mount 11 11605 1 Yellow LED Marker Light 12...

Page 29: ...re Tire Cover Please order replacement parts by PART NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 P...

Page 30: ...Brake and Signal Light w Lenses 8 02772 10 1 4 20UNC Nylon Insert Locknut 9 00092 6 1 4 20UNC x 1 2 Hex Head Bolt 10 01777 50 2 Light Bar Z Bracket 11 01778 4 3 Suction Cup w Bolt 13 12 02198 1 Light...

Page 31: ...misuse accident or operated in any way contrary to the operating and maintenance instructions as speci fied in the Demco Owner s Manual for that model tow dolly This warranty does not cover any tow do...

Page 32: ...32 NOTES...

Page 33: ...satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this product do you se...

Page 34: ...34 Postage Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden Iowa 51234...

Page 35: ...35 NOTES...

Page 36: ...36 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 800 845 6420 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

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