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Page 4

SAFETY

Safety is of utmost importance at all times.  There are
several items that must be checked each  time before
using and while using the Kar Kaddy.

Make sure all bolts are properly tightened and those
requiring a set torque are up to specifications:

Tie Rod Castle Nut - 75 ft./lbs.
Lug Nuts -  75 to 80 ft./lbs.
Check Lug Nut  tension after the first 5 miles and

periodically thereafter.

The ball hitch must latch securely around the ball and
the safety lock pin or lever must be in position to lock the
hitch on the ball.

RECOMMENDED BALL HEIGHT: 18 inches to the top
of the ball on the towing vehicle.

Hook the towed vehicle safety chains to the frame of the
vehicle directly above the area where the chain is
mounted on the Kar Kaddy.  Leave some slack in the
chain to allow suspension movement.

Check to make sure that all lights are in proper working
order.

Examine the winches and straps, making sure they are
in good conditon.

Be certain the safety lock pins are locking the strap
winches.

Retighten straps over the tires after the first 5 miles and
every 50 miles thereafter.  Ensure that they are tight.

The KK260 tires must be inflated to the recommended
50 PSI.

The KK260SB, KK360 and KK360SB tires must be
inflated to the recommended 50 PSI.

The strap on the optional tongue winch must be in good
condition and should be stored neatly on winch when
not in use.

NOTE:  The winch strap must not be left connected to
the towed vehicle after it is loaded and strapped down.

Make sure the optional light bar is fastened securely at
the rear of the towed vehicle.

The wires to the optional light bar should be run along the
car and fastened so as not to damage the finish of the
towed vehicle.

NOTE:

This unit cannot be backed up, when loaded or

with the steering lock pin removed.
All vehicles mounted on the Kar Kaddy must be mounted
with the front of the vehicle facing forward.

Rear Wheel Drive:

  Disconnect the towed vehicle

driveshaft for rear wheel drive vehicles with automatic
transmission.

For manual transmission:

  Consult your vehicle owners

manual for towing suitability with the drive shaft con-
nected.

MAINTENANCE

Periodically check all bolts and nuts to insure proper
tension or torque.

Grease the king pin and tie rod end grease zerks every
2500 miles.

An occasional drop  of oil may be required on the moving
parts of the tie down winches.

A light film of oil should periodically be applied to steering
stabilizer arm to prevent rust.

NOTE:  Proper toe-in is 1/32".  This is preset at the
factory.

The operator should periodically have the toe-in checked
and adjusted if needed at a qualified alignment shop.
Improper toe-in can result in irregular tire wear.

IMPORTANT LOADING INSTRUCTION

Check your wheel tie-down straps.

Your Kar Kaddy is equipped with custom made
wheel tie-down straps of a standard size that will fit
most tires, however if your tires are too large or too
small you will want to exchange these new straps
for the proper size straps.

1. Tire too large - 

This is very obvious the strap

will not basket over the tire properly, call us,
we will provide at NO Charge on an exchange
basis, the proper size strap.  You must return
your new unused straps and provide us with
the Make and Model car and the tire size.

2. Tire too small -

 This is not as obvious, the

basket will fit down over the tire very well, the
problems cannot be readily seen.  You must
tighten the straps down solid and then check
on the inside of the tire and be sure the strap,
when tightened does not come in contact with
any metal that may cause wear or cutting such
as strut mounts.  If there is contact, you need a
smaller strap, call us, we will provide on a NO
Charge, exchange basis, the proper size strap.
You must return your new unused straps and
provide us with the Make and Model car and
tire size.

Thank you for Purchasing 

 Products.

    WARNING:

 FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL,

SEPERATION OF THE TOW DOLLY FROM THE TOWING VEHICLE, SEPERATION OF THE TOWED VEHICLE FROM
THE TOW DOLLY, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.

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Summary of Contents for KAR-KADDY KK260

Page 1: ...E YOU THE BEST DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 3626 FAX 1 800 845 6420 www demco products com ASSEMBLY CALIBRATION OPERATION REPLACE...

Page 2: ...m the National Highway Traffic Safety Administration NHTSA in addition to notifying Dethmers Manufacturing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it fi...

Page 3: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or o...

Page 4: ...t for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft con nected MAINTENANCE Periodically c...

Page 5: ...e hitch and the hitch ball are in good condition and not rusted loose or stripped Recommended ball height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss...

Page 6: ...t be tied securely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consul...

Page 7: ...for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly combined Do not pack goods in car that is being towed Overloading the Kar Kaddy or...

Page 8: ...8 wide and KK360 8 1 2 wide PARTS BREAKDOWN 50 5217 Coupler Repair Kit not included for Fulton 5000 lb coupler 83 KIT 5511 TILT BED LATCH ASSEMBLY 128 121 122 123 124 125 126 127 129 120 87 118 116 1...

Page 9: ...oll Pin 10 02243 1 Black Vinyl Hand Grip 11 05450 1 Winch Pawl 12 01864 2 Winch Pawl Spring SS 13 05449 1 Winch Pawl Bushing SS 14 00059 1 3 8 Flatwasher 15 05444 1 3 8 16 UNC x 3 4 Hex Bolt w epoxy G...

Page 10: ...4 lg Hex Head Bolt gr 5 79 00907 6 3 8 16UNC x 1 Hex Head Bolt gr 5 80 00477 1 5 8 Flatwasher 81 01729 26 1 Steering Stabilizer Cylinder REF PART NO NO QTY DESCRIPTION 82 01718 95 1 Locking Pin 02189...

Page 11: ...embled or subjected to neglect negligence misuse accidentoroperatedinanywaycontrary totheoperatingandmaintenanceinstructionsasspecifiedintheDemco Owner s Manual for that model tow dolly This warranty...

Page 12: ...Bolt gr 5 7 02178 2 1 2 13UNC Nylon Insert Lock Nut 8 05959 1 Push Rod Assembly 9 05692 1 Damper Shock 10 05958 95 2 Rear Roller Spacer 11 05951 1 Emergency Lever 12 05955 95 1 Front Cover 13 SB24700...

Page 13: ...16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slide...

Page 14: ...401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO a...

Page 15: ...Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1 Adjusting Screw Assembly R for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Gu...

Page 16: ...sealed container If pressure bleeding equipment is available follow the manufacturer s instruction in bleeding the system If system must be bled manually proceed as follows Fill master cylinder with...

Page 17: ...1 22 23 23 9 10 24 26 2625 24 25 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 40 42 43 41 6 Lay the bracing struts 23 out along the tow dolly tongue with the back end the end with the larger hole in i...

Page 18: ...wnin Figure A NOTE A light film of oil should be applied to retractable shaft of steering stabilizer cylinder to prevent rust from forming If Kar Kaddy sets idle for extended periods of time turn whee...

Page 19: ...the hole in the fender pocket outward Splice the white wire to the white wire coming out the loom Splice the black wire to the brown wire Splice the green or yellow wire to the red wire of the pigtai...

Page 20: ...he tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off...

Page 21: ...r Kaddy Light Bar complete REF PART NO NO QTY DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 1 01772 2 Nylon Security Strap with...

Page 22: ...le 3 01738 1 Strap Assembly includes strap hook 4 02207 1 3 8 16UNC x 3 Hex Hd Bolt gr 5 5 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 6 00059 2 3 8 Flatwasher 7 02592 3 3 8 16UNC Nylon Insert Locknut Al...

Page 23: ...Page 23 NOTES...

Page 24: ...Page 24 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLLFREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

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