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Page 10

REF.

PART

NO.

 NO.

QTY.

DESCRIPTION

29. 02580-95

1

License Plate Clip

30.

02770

2

1/4-20UNC Nylon Insert Wing Nut

31.

01077

2

1/4"-20UNC Serrated Locknut

32.

04513

1

Light Cluster

10.

02243

2

Black Vinyl Hand Grip

33.

01883

11

Electrical Wire Splicer

34.

01881

1

Trunk Connector

35.

04785

1

Front Half Trailer Wiring Harness

36.

04786

1

Rear Half Trailer Wiring Harness

37.

01855

1

Safety Lock Pin

38.

04496

1

5000 lb. Ball Coupler (lever lock)

39. 02288-95

1

Bolt on Handle

-

04017-95

1

Bolt on Handle (used with brakes)

40.

01338

2

1/2"-13UNC x 4-1/2" Hex Head Bolt (gr.5)

-

01975

2

1/2"-13UNC x 5" Hex Hd. Bolt (gr.5) 

(used w/  brakes)

41.

02189

1

1/2" I.D. Rubber Handle Grip

42.

02178

13

1/2"-13UNC Nylon Insert Locknut

43.

01863

1

5/8" Grommet for wiring harness

44.

02771

2

7/16"-14UNC Nylon Insert Locknut

45.

01853

2

24" Transport Safety Chain w/ Hook

-

02383

2

36î Transport Chain w/ Hook (used w/ brakes)

46.

00059

9

3/8" Flat Washer

47.

01898

4

7/16"-14UNC x 1-1/4" Hex Head Bolt (gr.5)

48. 07077-26

1

Kar Kaddy Tongue

49.

03503

2

5/8"-11 UNC x 1-1/4" Epoxied Hex Hd Bolt (gr.5)

50.

02434

1

5/8"-13UNC x 4-1/2" Hex Head Bolt (gr.5)

51.

02587

3

5/8"-13UNC Nylon Insert Locknut

52. 02747-25

2

Bracing Strut

53.

02383

2

36" Safety Chain

54. 02579-95

2

Pivot Bushing

55.

00085

12

1/2" Flatwasher

56.

01254

2

1/2"-13UNC x 1-1/2" Hex Head Bolt (gr.5)

57.

04815

2

Grommet

58.

02772

8

1/4"-20UNC Nylon Insert Locknut

59.

04642

2

Grease Zerk

60.

01731

4

1-1/4" Dust Cap

61.

01734

2

1" dia. x 6-1/2" lg. King Pin

62.

01732

4

1"I.D. x 1-1/4"O.D. x 1-1/2"lg. Bushing (brnz)

63. 04165-26

1

Right Wheel Carrier

64. 04166-26

1

Left Wheel Carrier

-

04642

4

1/4"-28UNF Grease Zerk

65.

05587

2

1" I.D.x 14 GA Narrow Rim Machine Washer

66. 07075-26

1

KK260 Main Frame (8' wide)

-

07076-26

1

KK360 Main Frame (8-1/2' wide)

-

09528-26

1

KK260SB Main Frame (8' wide)

-

09529-26

1

KK360SB Main Frame (8-1/2' wide)

67.

04369

2

Hub and Spindle (115mm B.C.)

-

02917

-

Replacement 12mm x 1.5 Stud Bolt

68.

02210

8

7/16"-20UNF x 1-1/4" grade 8 Epoxied Bolt

*69.

5179

1

Right Tie Rod End w\Right Hand Threads

*70.

5178

1

Left Side Tie Rod End with Left Hand Threads

71.

07426

4

Rubber Hook Retainer

72.

01905

1

9/16"-18UNF Jam Nut w/Right Hand Threads

73.

01904

1

9/16"-18UNF Jam Nut w/Left Hand Threads

74. 01869-26

1

Tie Rod (KK260 - 8' wide)

-

04771-26

1

Tie Rod (KK360 - 8-1/2" wide)

75.

02592

16

3/8"-16UNC Nylon Insert Locknut

76. 01871-26

1

Tie Rod Shock and Stop Mount Back-up Plate

77. 01870-26

1

Tie Rod Shock and Stop Mounting Clamp

78.

02696

2

5/8"-11UNC x 2-3/4" lg. Hex Head Bolt (gr.5)

79.

00907

6

3/8"-16UNC x 1" Hex Head Bolt (gr.5)

80.

00477

1

5/8" Flatwasher

81. 01729-26

1

Steering Stabilizer Cylinder

REF.

PART

NO.

 NO.

QTY.

DESCRIPTION

82. 01718-95

1

Locking Pin

-

02189

1

Black Handle Grip

83.

00182

1

Small Hair Pin

84.

03528

2

Tie Down Strap w/J-Hook

85. 04503-25

2

Tilt Bed Ramp (KK260 - 8' wide)

-

04772-25

2

Tilt Bed Ramp (KK360 - 8-1/2' wide)

86.

00078

2

7/16" Lockwasher

87.

00967

8

1/2"-13UNC x 1-1/4" lg. Hex Head Bolt (gr.5)

88.

04167

6

7/16"-20UNF x 1" lg. Hex Head Bolt (gr.8)

89. 04171-25

2

Rear Tire Stop (KK260 - 8' wide)

-

04773-25

2

Rear tire Stop (KK360 - 8-1/2' wide)

90.

00523

4

3/8"-16UNC x 1-1/4" lg. Hex Head Bolt (gr.5)

91.

00789

2

3/8"-16UNC x 3/8" lg. Hex Socket Set Screw

92.

01930

2

3/8"-16UNC x 1/4" lg. Hex Socket Set Screw

93.

04941

2

P195/75R14 "B" Range BSW Radial Tire (KK260)

-

04826

2

ST205/75R14 "C"Range BSW Radial Tire
(KK360,KK260SB,KK360SB)

94.

04367

2

Rim (6 x 14) (serial # 19001 & later)

95.

02933

10

Chrome Lug Nut

-

5333

1

LH Fender Assembly 

(qtyís below are for 1 fender)

-

5334

1

RH Fender Assembly 

(qtyís below are for 1 fender)

28.

00214

3

1/4" Flatwasher

97.

05356

1

Left Fender

98.

05355

1

Right Fender

-

4

Stainless Steel Ground Strap

99.

04508

1

Amber Fender Reflective Decal

100.

04498

1

Front Fender Light with lead wire

101.

01769

1

Kar Kaddy Mud Flap

102.

05338

2

1/4"-20UNC x 3/4" lg. Brown Sltd Truss Bolt

103.

05446

1

4-1/2" Enclosed Round Tail Light

104.

05447

1

Rubber Grommet for 05446 Light

105. 04424-95

1

Fender Back-up Plate

106.

02316

1

White Ground Wire

107.

00914

3

3/8"-16UNC x 1-1/2" lg. Hex Head Bolt (gr.5)

108.

04499

3

3/8" I.D. External Tooth Lockwasher

109.

02313

1

3-Way Plug Pigtail (tail light)

110.

04944

1

5/8" Grommet (thin wall)

111.

05443

1

Cable Hanger -  wire harness

112.

02298

1

22-1/2" Wire Protector Loom

113.

04425

4

Tinnerman Fender Clamp

114.

04515

1

17-1/2" Wire Protector Loom

115.

04804

1

Red Fender Reflective Decal

116.

05449

1

Spacer Bushing - Stainless Steel

117.

05444

1

3/8"-16 UNC x 3/4" Epoxied Hex Bolt (Gr 5)

118. 03382-95

1

Latch Handle Pivot Bushing

119. 03574-95

1

Latch Handle

120.

03434

1

5/16"-18 UNC x 5-1/4" Eye Bolt

121.

04221

1

5/16"-18 UNC x 2-1/2 Hex Head Bolt (Gr 5)

122.

02802

1

5/16-18 UNC Nylon Insert Locknut

123. 03381-95

1

Latch Catch

124.

00007

1

5/16"-18 UNC Hex Nut

125. 03379-95

1

Latch Block

126.

03435

1

Roll Pin (5/16" x 2-1/4")

127.

03499

1

Latch Spring - Stainless Steel

128.

03433

1

Latch Cable

129.

00004

1

5/16" Flatwasher

130.

04168

6

7/16"-20UNF Nylon Insert Locknut

-

CMO8021

12 oz. Buckskin Touch-up Paint (Aerosol)

-

IC8633

12 oz. Brown Touch-up Paint (Aarosol)

* Indicates this kit includes appropri-

ate tie rod end (left or right hand
threads), grease zerk, rubber cup,
cotter pin and castle nut.

Summary of Contents for KAR-KADDY KK260

Page 1: ...E YOU THE BEST DEMCO Dethmers Mfg Co 4010 320th St P O Box 189 Boyden IA 51234 PH 712 725 2311 Toll Free 1 800 543 3626 FAX 1 800 845 6420 www demco products com ASSEMBLY CALIBRATION OPERATION REPLACE...

Page 2: ...m the National Highway Traffic Safety Administration NHTSA in addition to notifying Dethmers Manufacturing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it fi...

Page 3: ...400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or o...

Page 4: ...t for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicle owners manual for towing suitability with the drive shaft con nected MAINTENANCE Periodically c...

Page 5: ...e hitch and the hitch ball are in good condition and not rusted loose or stripped Recommended ball height is 18 to the top of the ball Make sure hitch is locked down and secured with safety clip Criss...

Page 6: ...t be tied securely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consul...

Page 7: ...for vehicle weight Towing vehicle must be larger and at least 1 000 lbs heavier than the towed vehicle and tow dolly combined Do not pack goods in car that is being towed Overloading the Kar Kaddy or...

Page 8: ...8 wide and KK360 8 1 2 wide PARTS BREAKDOWN 50 5217 Coupler Repair Kit not included for Fulton 5000 lb coupler 83 KIT 5511 TILT BED LATCH ASSEMBLY 128 121 122 123 124 125 126 127 129 120 87 118 116 1...

Page 9: ...oll Pin 10 02243 1 Black Vinyl Hand Grip 11 05450 1 Winch Pawl 12 01864 2 Winch Pawl Spring SS 13 05449 1 Winch Pawl Bushing SS 14 00059 1 3 8 Flatwasher 15 05444 1 3 8 16 UNC x 3 4 Hex Bolt w epoxy G...

Page 10: ...4 lg Hex Head Bolt gr 5 79 00907 6 3 8 16UNC x 1 Hex Head Bolt gr 5 80 00477 1 5 8 Flatwasher 81 01729 26 1 Steering Stabilizer Cylinder REF PART NO NO QTY DESCRIPTION 82 01718 95 1 Locking Pin 02189...

Page 11: ...embled or subjected to neglect negligence misuse accidentoroperatedinanywaycontrary totheoperatingandmaintenanceinstructionsasspecifiedintheDemco Owner s Manual for that model tow dolly This warranty...

Page 12: ...Bolt gr 5 7 02178 2 1 2 13UNC Nylon Insert Lock Nut 8 05959 1 Push Rod Assembly 9 05692 1 Damper Shock 10 05958 95 2 Rear Roller Spacer 11 05951 1 Emergency Lever 12 05955 95 1 Front Cover 13 SB24700...

Page 13: ...16UNC x 3 Hex Head Bolt Gr 5 7 03876 1 3 Tab Fill Cap w Diaphram O Ring 8 09153 1 Master Cylinder Gasket incl in 10616 11190 9 10616 1 Composite Master Cylinder drum 10 11367 95 1 Coupler Inner Slide...

Page 14: ...401 Lever Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO a...

Page 15: ...Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1 Adjusting Screw Assembly R for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Gu...

Page 16: ...sealed container If pressure bleeding equipment is available follow the manufacturer s instruction in bleeding the system If system must be bled manually proceed as follows Fill master cylinder with...

Page 17: ...1 22 23 23 9 10 24 26 2625 24 25 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 40 42 43 41 6 Lay the bracing struts 23 out along the tow dolly tongue with the back end the end with the larger hole in i...

Page 18: ...wnin Figure A NOTE A light film of oil should be applied to retractable shaft of steering stabilizer cylinder to prevent rust from forming If Kar Kaddy sets idle for extended periods of time turn whee...

Page 19: ...the hole in the fender pocket outward Splice the white wire to the white wire coming out the loom Splice the black wire to the brown wire Splice the green or yellow wire to the red wire of the pigtai...

Page 20: ...he tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off...

Page 21: ...r Kaddy Light Bar complete REF PART NO NO QTY DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 1 01772 2 Nylon Security Strap with...

Page 22: ...le 3 01738 1 Strap Assembly includes strap hook 4 02207 1 3 8 16UNC x 3 Hex Hd Bolt gr 5 5 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 6 00059 2 3 8 Flatwasher 7 02592 3 3 8 16UNC Nylon Insert Locknut Al...

Page 23: ...Page 23 NOTES...

Page 24: ...Page 24 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLLFREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

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