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WIRING & FENDER
ASSEMBLY INSTRUCTIONS
NOTE:
It is advantageous to wire the fender lights
prior to attaching the wheels.
1.
Cut off stripped ends of the wiring harness, cut off stripped
ends of the front clearance light, and cut off the stripped
end of the white ground wire. The yellow/brown wires must
be run to the left tail light pocket. The green/brown wires
must be run to the right tail light pocket. Starting at either
fender, pull the loom downward from the center of the
fender and push the green/brown (or yellow/brown) wires
upward through the loom until it comes out by the light
pocket. Push the white ground wire through the slit in the
top of the loom in the fender trough toward the light pocket.
2.
Push the brown clearance light wire through the loom on
the front of the fender until it comes out the loom in the
center of the fender, then push the brown wire through the
slit in the top of the back loom and toward the light pocket
until it comes out the loom. Mount the amber clearance
light to the front of the fender using the stainless steel
grounding strap (attached to the steel frame inside the
fender)SEE BELOW, then a 1/4" flat washer and lock nut.
Make sure the wire runs through the recess in the back of
the light so it doesn't get pinched when tightening the
mounting nut.
3.
When wiring the pigtail into the tow dolly harness at the
fender pocket, the wire ends should NOT be stripped. Use
the wire connectors to make all contacts. Lay the wire in
the connector, pinch securely with a pliers, close the wire
connector.
Push the hollow looped end of the fender wireloom hanger
into the small hole under the fender pocket on the side of
the fender. Leave the holder open.
Make sure all four wires are coming out the fender wire
loom. Slide the rubber fender grommet over the wires and
up close to the wire loom. Splice the brown clearance
fender light and tow dolly brown wire together. Make sure
the connector is far enough from the loom to allow you to
push the connector into the hole in the fender pocket later.
4.
Pull the black and white wire from the pigtail through the
hole in the fender pocket outward. Splice the white wire
to the white wire coming out the loom. Splice the black
wire to the brown wire. Splice the green (or yellow) wire
to the red wire of the pigtail. Make the connections on the
outside of the fender pocket, then push the connectors
and wires back into the fender pocket. Push the grommet
into the fender with the wire loom close to the grommet.
Wrap the loom hanger tie around the wire loom and insert
the peg into fender.
White
Triple Wire Plug
from Light
Black
Red
White
Wire
Connector
Yellow or
Green
Yellow/Brown or
Green/Brown
WIRING DIAGRAM FOR THE
TOW DOLLY FENDER
5.
Push the round rubber light seal into the light pocket. Be
sure the lip is secured in the light housing. Plug the pigtail
into the fender light. Push the round light into the rubber
seal until it snaps in firmly. Wire the other fender in the
same manner.
6.
Mount the mud flaps to the inside back of the fender using
two 1/4" x 3/4" brown colored truss head bolts with flat
washers and lock nuts. Make sure the Kar Kaddy logo on
the flap faces the rear.
7.
Attach the wheels to the main frame. Use the supplied
lug nuts (#4) and torque to 75 - 80 ft. lbs.
WIRING OF THE TOWING VEHICLE
Connect wiring to towing vehicle, keeping in mind the color
code indicated below.
1.
Make certain towing vehicle lights are
"OFF"
.
2.
Connect YELLOW wire to left turn signal and stop wire in
the left rear of towing vehicle with the wire splicer (01883)
supplied.
3.
Connect GREEN wire to the right turn signal and stop wire.
4.
Connect BROWN wire to tail light wire.
5.
VERY IMPORTANT
- connect WHITE wire to frame body
of towing vehicle. This is the common ground, and a clean
metal - to - metal contact must be made.
CAUTION:
Many flashers for vehicle turn signals will not
carry the additional load of Kar Kaddy turn signals. If
normal operation does not occur when connected to the
Kar Kaddy, a heavy duty replacement flasher may be
obtained through auto parts outlets.
WHITE
Ground
BROWN
Tail Lights, License Plate Lights,
Light Cluster Bar & Clearance Lights
YELLOW Left Turn and Stop
GREEN
Right Turn and Stop
COLOR CODE FOR WIRING HARNESS
Inside of fender with grounding
strap attached.
Brown
Brown
Jumper
Brown Jumper
to Front
Clearance
Light
White Ground Wire to
Fender
Summary of Contents for KAR-KADDY KK260
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