DeLUX DPX12T, Installation & Operation Manual

Page: 121 / 383

DELUX MFG. CO.
KEARNEY, NE
DRAWN BY TITLE:
DATE
CHK'D USED ON:
NEXT ASS'Y:
SCALE MATL. SHEAR SIZE DRAWING NO.
ECO# LET DESCRIPTION DATE
TOLERANCE: DECIMAL .010 FRACTION 1/32 ANGLE 1 UNLESS OTHERWISE SPECIFIED
900-010712
SCHEMATIC
DP THROUGH DPX16GT SERIES
W/HONEYWELL MOD. SYSTEM,
PID MOISTURE CONTROL (STD)
2014
L1
L2
L3
T1
T2
T3
MOTOR
BLK
BLK
BLK
L1
L2 L3
TB1
MAIN POWER
DISTRIBUTION BLOCK
WILD LEG
L1
L2
L3
T1
T2
T3
MOTOR
BLK
BLK
BLK
L1
L2
L3
T1
T2
T3
MOTOR
BLK
BLK
BLK
L1
L2
L3
T1
T2
T3
MOTOR
BLK
BLK
BLK
L1
L2
L3
T1
T2
T3
MOTOR
ORN
YEL
BRN
L1
L2
L3
T1
T2
T3
MOTOR
BLK
BLK
BLK
L1
L2
L3
T1
T2
T3
MOTOR
RED
VIO
BLK
L1
L2
L3
T1
T2
T3
MOTOR
BLK
BLK
BLK
XMFR5
TRANSFORMER: LINE VOLTAGE
TO 120V
CONTROL CIRCUIT
1.5KVA
SEE INSTRUCTIONS ON TRANSFORMER
X1
X4
380V 480V 575V
DRYERS
ONLY
BLK (12GA.)
(240V ONLY)
NEU.
POS.
TB3
TB2
120V PANEL
POWER
DISTRIBUTION
BLOCK
WHT (12GA)
WHT (12GA)
BLK (12GA)
GRN (12GA)
CB1
F1
F2
TB4
S1
S2
S3
S4
S8
S6
S5
STARTER OVERLOAD CONTACTS
S7
25
27
32
89
39
59
41
47
49
76
86 85
65-66-67-68-69-70-71-72
28
34
88
90
44
57
43
46
64
75
78
87
26
29
33
53
40
48
3
74
79
81
30
63
62
61
35
37
45
1
16
73
77
80
POWER SWITCH CONTROL PANEL
SW1
C
MAIN POWER
DS1
ORN
MOM ON
ON
BLK (12GA)
PLENUM TEMP.
CONTROL
(WATLOW EZ-ZONE)
F1
H1 R1
S1 T1
L4
K4
98
TC1
TS1
99
RED
WHT
RED
PLENUM
TEMPERATURE
SENSOR
(100 OHM RTD)
RED/WHT
RED
RED
RED/WHT
RED RED
POWER RELAY
K8
11
14
11
14
BURNER RELAY
K6
FLAME SYSTEM BYPASS RELAY
K5
11
14
BLK
BLK
PLENUM HIGH LIMIT / STARTER
OVERLOAD RELAY
A2
A1
11
14
K17
31
FAN
OVERLOADS
DS3
ORN
LOAD/UNLOAD OVERLOADS
DS4
BLU
HIGH LIMIT DS2
RED/BLK
FEEDROLL MONITOR
DS5
BRN
EXHAUST
LIMITS
DS7
YEL/ORN
A2
A1
11
12
A2
A1
11
12
K11
K10
DELAY ON
RELAY 60 SEC
NC
NO
C
SW8
CAM ACTUATED
SWITCH
BLU
RED
RED/BLK
YEL/BLU
ON
OFF
FEEDROLL MONITOR
PANEL SWITCH
SW7
RED/BLK
DISCHARGE OVERFLOW
DS6
YEL
RED
FEEDROLL MONITOR
DISCHARGE OVERFLOW
EXHAUST
LIMITS
YEL
YEL
R
AUX.
SAFETY
DS8
AUXILIARY SAFETY
OPTION
C1
C2
C3
C4
OFF1
OFF2 OFF3 OFF4
ON1 ON2
ON3 ON4
DS18
BURNER SWITCH
SW3
BURNER READY
NC
NO
C
MOM ON
A2
A1
11
14
SW17
FAN #2
S2
3
4
A1
A2
SW16
3
4
A1
A2
A1
A2
SW15
3
4
A1
A2
A1
A2
SW14
3
4
A1
A2
A1
A2
A2
A1
11
14
A2
A1
11
14
A2
A1
11
14
NC
NO
C
RR
RR
38
RR
A2
A1
21
22
11
14
56
55
54
BLK
WHT
C
VIO
C
RED
C
C
YEL
BLK
WHT
BLK
WHT
BLK
WHT
FAN
SWITCH
SW2
A2
A1
22
24
21
POWER RELAY
K8
A2
A1
22
24
C
W
DS11
SAFETY CIRCUIT
DELAY OFF
FLAME SYSTEM BYPASS RELAY
15 SEC.
K5
ON
OFF
LOAD SWITCH
SW4
SW18
13
14
A1
A2
13
14
A1
A2
SW19
3
4
A1
A2
A1
A2
GRAIN
LOADING
DS12
Y
NC
NO
C
NC
NO
C
LOW
(SET TO 4#)
HIGH
(SET TO 18#)
SOL1
1
2
VAPOR CUTOFF - PROPANE / NAT. GAS
SOL2
LIQUID CUTOFF - PROPANE ONLY
A2
A1
SEE DRAWING NO. 900-010043 SCHEMATIC-FLAME SYSTEM-
FIREYE MicroM CONTROLS.
R
LS1
OPTIONAL EXTERNAL
ALARM KIT
GAS PRESSURE LIMITS
CANADIAN
STANDARD ONLY
SW23
SW22
BURNER RELAY
K6
HOUR METER
M2
SW20
13
14
A1
A2
SW21
13
14
A1
A2
ON
OFF
UNLOAD SWITCH
SW5
GRAIN UNLOAD
DS19
C
L1
L2
GND
A+
A-
P1 P2 P3
DC MOTOR
90V
BLK
BLK
+
A2
A1
12
14
11
AUTO MOISTURE
RELAY
K12
22 24
21
PURGING
DS17
Y
1
3
2
6
4
5
1 3
2
R1
G1
99
S1 T1
98
MAN
AUTO
TS3
WHT
YEL
WHT
AUTO. MOISTURE SYSTEM SENSOR
(100 OHM RTD)
YEL
YEL/WHT
YEL/WHT
YEL
WHT (14 GA.)
GRN (14 GA.)
AUTO MOISTURE
CONTROL
(WATLOW EZ-ZONE)
TC2
42
MAIN DISCONNECT PROTECTION TO BE PROVIDED BY OTHERS AND NOT MOUNTED ON OR WITHIN THE CONTROL BOX.
THE EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE CURRENT INSTALLATION CODES FOR GAS BURNING APPLIANCES AND EQUIPMENT, CAN/CGA-B149.1 AND CAN/CGA-B149.2, OR APPLICABLE PROVINCIAL REGULATIONS, WHICH SHOULD BE CAREFULLY FOLLOWED IN ALL CASES. AUTHORITIES HAVING JURISDICTION SHOULD BE CONSULTED BEFORE INSTALLATIONS ARE MADE.
CANADA:
NOTE:
COMPONENTS WITH ARE LOCATED OUTSIDE OF THE CONTROL BOX.
STARTING WITH 2014 MODELS
RR
RR
RR
RR
ORN
RR
FAN #1
S1
FAN #3
S3
FAN #4
S4
AS1
AS2
AS3
AS4
LS1
LS2
LS4
LS3
S1
S2
S3
S4
S8
S6
S5
S7
FAN #2
FAN #1
FAN #3
FAN #4
LOAD
AUX LOAD
UNLOAD
AUX
UNLOAD
S8
S7
UNLOAD
AUX UNLOAD
S6
S5
LOAD
AUX LOAD
FAN TIMER
K13
FAN TIMER
K14
FAN TIMER
K15
FEEDROLL
MAN / OFF / AUTO
SW6
MANUAL UNLOAD SPEED CONTROL
RV1
VARIABLE SPEED DC MOTOR DRIVE
KBMD-240D
SCR1
LOW GRAIN MOTOR END
SW9
LOW GRAIN
FILL END
SW10
BRN
YEL/BRN
YEL
JUMPERS USED AS NEEDED IN PLACE OF OPTIONS
(YEL)
(BRN)
ORN
ORN
BLU
BLU
BLU
BLU
VIO/WHT
VIO
VIO/WHT
BLU/BLK
YEL/BLU
YEL/VIO
VIO
VIO
VIO
VIO
VIO
VIO
VIO
VIO
BLK (14GA)
BLK (14GA)
VIO
VIO
BLU
BLK
BLK
BLK/WHT
BLK/YEL
BLK/YEL
BLK/YEL
BLK/YEL
BLK/YEL
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
BLK/WHT
BLK/WHT
RED
RED
RED
RED
RED
RED
BLK
BLK
BLK
YEL (14GA)
VIO (14GA)
VIO (14GA)
BLK (14GA)
ORN/WHT
BLK/YEL
BLK
BLK
BLK (14GA)
BLK/WHT
BLK/WHT
BLK/WHT
BLU (14GA)
BLU (14GA)
ORN (14GA)
ORN (14GA) ORN/WHT
BLU/WHT
ORN
ORN
ORN
ORN
ORN
ORN/WHT
BLK/WHT
BLK/WHT
BLK
BLK
VIO
VIO
RED
RED
ORN
ORN
YEL
YEL
BRN/YEL
BRN/YEL
BRN/YEL
BRN/YEL
BRN/YEL
BRN/YEL
BRN/YEL
YEL
YEL
VIO/YEL
YEL/BLU
YEL/BLU
YEL/BLU
YEL/BLU
YEL/BLU
YEL/BLK
FAN AIR
SENSOR #1
FAN AIR
SENSOR #2
FAN AIR
SENSOR #4
FAN AIR
SENSOR #4
FAN #1 PROVEN
FAN #2 PROVEN
FAN #3 PROVEN
FAN #4 PROVEN
DS13
DS14
DS15
DS16
YEL
YEL
YEL
YEL/WHT
YEL
YEL
YEL
YEL/WHT
YEL
YEL
YEL
YEL/WHT
BRN
BRN
BRN
BRN
BRN/WHT
VIO/WHT
VIO/WHT
BRN/WHT
BRN/WHT
(1)
(3)
(1)
(3)
(1)
(3)
(1)
(3)
(1)
(4)
(1)
(4)
(2)
(7)
(2)
(7)
(2)
(7)
(2)
(7)
(2)
(7)
(2)
(7)
(1)
(3)
(1)
(3)
(1)
(3) (2)
(7)
(1)
(3)
(8)
(5)
(2)
(7)
(2)
(7)
(2)
(7)
(5)
(6)
(1)
(3)
(8)
(5) (6) (4)
YEL (14GA)
YEL/BRN
YEL/BRN
YEL/BLU
YEL/RED
YEL/BLU
YEL/RED
BLU
BLU
RED
RED
(8)
(6)
(5)
DS10
DS9
LOW GRAIN
LOW GRAIN
VIO/WHT
VIO
RED/WHT
YEL/RED
YEL/RED
VIO
DC VOLTMETER
M1
A1+
A2-
2
LOW
HIGH
HIGH / LOW GRAIN
FILL SWITCH
GRN
WHT
BLK
OPEN TERMINALS: 18; 23,24; 36; 82,83,84; 94,95,96
BLK/YEL
YEL/WHT
R2 S2
T2
92
91 93
RED
WHT
RED
TS2
PLENUM HIGH LIMIT SENSOR
(100 OHM RTD)
ORN
ORN
ORN/WHT
ORN
ORN
OPTIONAL
GRAVITY FLOW GARNER
F1
A2
A1
A2
A1
TEMPERATURE
RELAY
K4
(2)
(7)
YEL/BLK
FAN
SENSOR RELAY 10 SEC.
K7
PURGE RELAY 60 SEC.
K9
MEL
10/14/13
NONE
DP/SL, DPX/SL, 4T, 8T, 12T, 16GT
21
YEL (14GA)
(2)
(7)
ORN/WHT
ORN/WHT
BLU/WHT
RED/WHT BLK
BLK
BLK/BLU
58
H1
BLK/YEL
BLK/YEL
BLK/YEL
ORN
BLK
60
BLK
BLK
OPEN
ON TRIP
OPEN
ON TRIP
OPEN
ON TRIP
OPEN
ON TRIP
BLK/BLU
33
34
33
34
33
34
33
34
OPEN
ON TRIP
77
96
ORN/BLK
BRN/BLU
GRN
T2
T1
-
MODULATING
MOTOR
+
G
F
BLK
WHT
19
TEMP. RELAY
K4
20
22
BRN/BLU
BRN/WHT
78
95
RED
OPEN
ON TRIP
77
96
78
95
OPEN
ON TRIP
77
96
78
95
OPEN
ON TRIP
77
96
78
95
RED
RED
RED
11
14
(1)
(3)
(240V ONLY)
VIO/BLU
RED/BLK
BLU
46
48
47
BLK
BLK/WHT
BLK/YEL
BLK/YEL
BLK
BLK/WHT
BLK/WHT
BLK/WHT
BLK
BLK
BLK
BLK/YEL
VIO/WHT
RED/WHT
50
51
52
1NC
1NO
1C
DS29 DS30
DS31
W
W
W
SW11 SW12
SW13
HIGH FRONT
HIGH REAR
LOW
HIGH
FRONT
HIGH
REAR
LOW
L
N
1NC
1NO
1C
L
N
1NC
1NO
1C
L
N
BLK
BLK
YEL
FAIL SAFE = H
ON ALL SWITCHES
USING BINMASTER ROTARY SWITCH - BMRX
BLU
VIO/BLU
YEL/ORN
ORN
ORN
BLACK LEAD