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31

Fault 

Name 

Fault Descriptions 

Corrective Actions 

 

Low voltage 

The AC motor drive detects 
that the DC bus voltage has 
fallen below its minimum 
value. 

1. 

Check whether the input voltage falls within 
the AC motor drive rated input voltage range. 

2. 

Check whether the motor has sudden load. 

3. 

Check for correct wiring of input power to R-S-
T (for 3-phase models) without phase loss. 

 

Over current 

Abnormal increase in current. 

1. 

Check if motor power corresponds with the AC 

motor drive output power. 

2. 

Check the wiring connections to U/T1, V/T2, 

W/T3 for possible short circuits. 

3. 

Check the wiring connections between the AC 

motor drive and motor for possible short 
circuits, also to ground. 

4. 

Check for loose contacts between AC motor 
drive and motor. 

5. Increase 

the 

Acceleration Time. 

6. 

Check for possible excessive loading 

conditions at the motor. 

7. 

If there are still any abnormal conditions when 

operating the AC motor drive after a short-
circuit is removed and the other points above 
are checked, it should be sent back to 
manufacturer. 

 

Over voltage 

The DC bus voltage has 
exceeded its maximum 
allowable value. 

1. 

Check if the input voltage falls within the rated 
AC motor drive input voltage range. 

2. 

Check for possible voltage transients. 

3. 

DC-bus over-voltage may also be caused by 
motor regeneration. Either increase the Decel. 
Time or add an optional brake resistor (and 
brake unit). 

4. 

Check whether the required brake power is 
within the specified limits. 

 

Overheating 

Heat sink temperature too high

1. 

Ensure that the ambient temperature falls 

within the specified temperature range. 

2. 

Make sure that the ventilation holes are not 

obstructed. 

3. 

Remove any foreign objects from the 

heatsinks and check for possible dirty heat 
sink fins. 

4. 

Check the fan and clean it. 

5. 

Provide enough spacing for adequate 

ventilation. 

 

Overload 

The AC motor drive detects 
excessive drive output current.

NOTE: The AC motor drive 
can withstand up to 150% of 
the rated current for a 
maximum of 60 seconds. 

1.  Check whether the motor is overloaded. 
2.  Reduce torque compensation setting in 

Pr.07.02. 

3.  Take the next higher power AC motor drive 

model. 

 

Overload 1 

Internal electronic overload trip

1.  Check for possible motor overload. 
2. Check 

electronic 

thermal overload setting. 

3.  Use a higher power motor. 
4.  Reduce the current level so that the drive 

output current does not exceed the value set by 
the Motor Rated Current Pr.07.00. 

Summary of Contents for AC Motor Drives VFD-XXXE

Page 1: ...specific drive for the elevator door and other automatic door control NOT for those devices that may cause personal injury such as life support equipment or any life safety situation 8 To prevent drive damage the RFI jumper connected to ground shall be cut off if the AC motor drive is installed on an ungrounded power system or a high resistance grounded over 30 ohms power system or a corner ground...

Page 2: ...al to Input Voltage Output Frequency Hz 0 1 600 Hz Output Rating Carrier Frequency kHz 1 15 Single 3 phase 3 phase Rated Input Current A 4 9 1 9 6 5 2 7 9 5 5 1 15 7 9 24 15 20 6 26 34 Rated Voltage Frequency Single 3 phase 200 240 V 50 60Hz 3 phase 200 240V 50 60Hz Voltage Tolerance 10 180 264 V Input Rating Frequency Tolerance 5 47 63 Hz Cooling Method Natural Cooling Fan Cooling Weight kg 1 1 1...

Page 3: ...minals Operating Characteristics Analog Output Signal Output frequency current Alarm Output Contact Contact will be On when drive malfunctions 1 Form C change over contact and 1 open collector output for standard type Operation Functions Built in PLC NOT for CANopen models AVR accel decel S Curve over voltage over current stall prevention 5 fault records reverse inhibition momentary power loss res...

Page 4: ...er 0 10VDC 2mA U T1 V T2 W T3 IM 3 AFM ACM RA RB RC Motor Factory setting Drive is in operation 48V50mA Multi function Photocoulper Output Analog Signal common E E Refer to Control Terminal Explanation MO1 MCM MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD Stop REV Stop Multi step 1 Multi step 2 Multi step 3 Multi step 4 Digital Signal Common Factory setting Sw2 AVI ACI Factory setting ACI Mode ACI AVI switc...

Page 5: ...ng on type and application B1 brake resistor optional BR B2 Figure 2 for models of VFD E Series VFD007E11A V FD015E21A V FD022E21A 23A 43A VFD037E23A 43A VFD055E23A 43A VFD075E 23A 43A VFD110E43A VFD007E11C VFD015E21C VFD022E21C 23C 43C VFD037E23C 43C VFD055E23C 43C VFD075E 23C 43C VFD110E43C Please use brake resistor depending on type and application Figure 3 for models of VFD E Series VFD002E11T...

Page 6: ...Ground 0V V Description of the Digital Keypad KPE LE02 Optional LED Display Indicates frequency voltage current user defined units and etc Status Display Display the driver s current status STOP RESET Stops AC drive operation and reset the drive after fault occurred RUN Key Start AC drive operation MODE Change between different display mode UP and DOWN Key Set the parameter number and changes the ...

Page 7: ...ing direction When operation source is digital keypad START GO START enter PLC2 mode enter PLC1 mode NOTE In the parameter setting mode you can press to return the selecting mode NOTE In the selection mode press to set the parameters Setting parameters Success to set parameter Input data error or ...

Page 8: ...3 U T1 V T2 W T3 C B1 B2 30kgf cm 26in lbf 8 16 AWG 8 4 1 3mm2 Copper only 75o C NOTE For frame C To connect 6 AWG 13 3 mm2 wires use Recognized Ring Terminals Terminal Explanations Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 AC line input terminals 1 phase 3 phase U T1 V T2 W T3 AC drive output terminals for connecting 3 phase induction motor B1 B2 Connections for Brake resist...

Page 9: ...FD055E23A 43A VFD075E23A 43A VFD110E43A Control Terminals Explanations Terminal Symbol Terminal Function Factory Settings NPN mode ON Connect to DCM MI1 Forward Stop command ON Run in MI1 direction OFF Stop acc to Stop Method MI2 Reverse Stop command ON Run in MI2 direction OFF Stop acc to Stop Method MI3 Multi function Input 3 MI4 Multi function Input 4 MI5 Multi function Input 5 MI6 Multi functi...

Page 10: ... 04 14 ACM Analog control signal common Common for AVI ACI AFM ACI Analog current Input ACM ACI internal circuit ACI circuit Impedance 250Ω Resolution 10 bits Range 4 20mA 0 Max Output Frequency Pr 01 00 Selection Pr 02 00 Pr 02 09 Pr 10 00 Set up Pr 04 15 Pr 04 18 04 19 04 23 AFM Analog output meter AFM ACM 0 10V Max 2mA potentiometer ACM circuit internal circuit 0 to 10V 2mA Impedance 20kΩ Outpu...

Page 11: ...E C models 0 a00 04 Content of Multi function Display 0 Display the content of user defined unit Uxxx 1 Display the counter value c 2 Display PLC D1043 value C NOT for VFD E C models 3 Display DC BUS voltage u 4 Display output voltage E 5 Display PID analog feedback signal value b 6 Output power factor angle n 7 Display output power P 8 Display the estimated value of torque as it relates to curren...

Page 12: ... Lower Limit 0 0 to100 0 0 0 a01 09 Accel Time 1 0 1 to 600 0 0 01 to 600 0 sec 10 0 a01 10 Decel Time 1 0 1 to 600 0 0 01 to 600 0 sec 10 0 0 1 to 600 0 0 01 to 600 0 sec 10 0 a01 11 Accel Time 2 For VFD E C models the factory setting is 1 0 0 1 to 600 0 0 01 to 600 0 sec 10 0 a01 12 Decel Time 2 For VFD E C models the factory setting is 1 0 a01 13 Jog Acceleration Time 0 1 to 600 0 0 01 to 600 0...

Page 13: ...1 460V series 0 1V to 510 0V 20 0 01 30 Minimum Output Frequency Fmin Motor 1 0 10 to 600 0 Hz 1 50 115V 230V series 0 1V to 255 0V 10 0 01 31 Minimum Output Voltage Vmin Motor 1 460V series 0 1V to 510 0V 20 0 01 32 Maximum Voltage Frequency Fbase Motor 2 0 10 to 600 0 Hz 60 00 115V 230V series 0 1V to 255 0V 220 0 01 33 Maximum Output Voltage Vmax Motor 2 460V series 0 1V to 510 0V 440 0 01 34 M...

Page 14: ...ntiometer 5 CANopen communication 1 a02 00 Source of First Master Frequency Command For VFD E C models the factory setting is 5 0 Digital keypad 1 External terminals Keypad STOP RESET enabled 2 External terminals Keypad STOP RESET disabled 3 RS 485 RJ 45 USB communication Keypad STOP RESET enabled 4 RS 485 RJ 45 USB communication Keypad STOP RESET disabled 5 CANopen communication Keypad STOP RESET...

Page 15: ...of Change of UP DOWN Operation with Constant Speed 0 01 10 00 Hz 0 01 0 Digital keypad UP DOWN keys or Multi function Inputs UP DOWN Last used frequency saved 1 0 to 10V from AVI 2 4 to 20mA from ACI or 0 to 10V from AVI2 3 RS 485 RJ 45 USB communication 4 Digital keypad potentiometer 5 CANopen communication 0 a02 09 Source of Second Frequency Command For VFD E C models the factory setting is 5 a0...

Page 16: ...oup 3 Output Function Parameters 03 00 Multi function Output Relay RA1 RB1 RC1 0 No function 1 AC drive operational 2 Master frequency attained 3 Zero speed 4 Over torque detection 8 03 01 Multi function Output Terminal MO1 5 Base Block B B indication 6 Low voltage indication 7 Operation mode indication 8 Fault indication 9 Desired frequency 1 attained 10 Terminal count value attained 11 Prelimina...

Page 17: ... used by PLC Bit4 1 MO4 RA4 used by PLC Bit5 1 MO5 RA5 used by PLC Bit6 1 MO6 RA6 used by PLC Bit7 1 MO7 RA7 used by PLC 03 10 The Analog Output Used by PLC NOT for VFD E C models Read only Bit0 1 AFM used by PLC Bit1 1 AO1 used by PLC Bit2 1 AO2 used by PLC 03 11 Brake Release Frequency 0 00 to 20 00Hz 0 00 03 12 Brake Engage Frequency 0 00 to 20 00Hz 0 00 03 13 Display the Status of Multi functi...

Page 18: ...1 Down Decrement master frequency 12 Counter Trigger Signal 13 Counter reset 14 E F External Fault Input 15 PID function disabled 16 Output shutoff stop 17 Parameter lock enable 18 Operation command selection external terminals 19 Operation command selection keypad 04 08 Multi function Input Terminal MI6 For VFD E C models the factory setting is 23 The factory setting for the other models is 4 20 ...

Page 19: ...requency 0 0 to 100 0 0 0 04 22 Max AVI2 Voltage 0 0 to 10 0V 10 0 04 23 Max AVI2 Frequency 0 0 to 100 0 100 0 04 24 The Digital Input Used by PLC NOT for VFD E C models Read only Bit0 1 MI1 used by PLC Bit1 1 MI2 used by PLC Bit2 1 MI3 used by PLC Bit3 1 MI4 used by PLC Bit4 1 MI5 used by PLC Bit5 1 MI6 used by PLC Bit6 1 MI7 used by PLC Bit7 1 MI8 used by PLC Bit8 1 MI9 used by PLC Bit9 1 MI10 u...

Page 20: ...Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 07 8th Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 08 9th Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 09 10th Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 10 11th Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 11 12th Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 12 13th Step Speed Frequency 0 00 to 600 0 Hz 0 00 a05 13 14th Step Speed Freque...

Page 21: ...Thermal Characteristic 30 to 600 sec 60 06 08 Present Fault Record 0 No fault 1 Over current oc 2 Over voltage ov 3 IGBT Overheat oH1 4 Power Board Overheat oH2 5 Overload oL 6 Overload1 oL1 0 06 09 Second Most Recent Fault Record 7 Motor over load oL2 8 External fault EF 9 Current exceeds 2 times rated current during accel ocA 10 Current exceeds 2 times rated current during decel ocd 11 Current e...

Page 22: ...A a07 02 Torque Compensation Motor 0 0 0 to 10 0 0 0 a07 03 Slip Compensation Used without PG Motor 0 0 00 to 10 00 0 00 07 04 Motor Parameters Auto Tuning 0 Disable 1 Auto tuning R1 2 Auto tuning R1 no load test 0 07 05 Motor Line to line Resistance R1 Motor 0 0 65535 mΩ 0 07 06 Motor Rated Slip Motor 0 0 00 to 20 00 Hz 3 00 07 07 Slip Compensation Limit 0 to 250 200 07 08 Torque Compensation Tim...

Page 23: ...tance R1 Motor 1 0 65535 mΩ 0 07 23 Motor Rated Slip Motor 1 0 00 to 20 00 Hz 3 00 07 24 Motor Pole Number Motor 1 2 to 10 4 07 25 Motor Rated Current Motor 2 30 FLA to 120 FLA FLA 07 26 Motor No Load Current Motor 2 0 FLA to 99 FLA 0 4 FLA a07 27 Torque Compensation Motor 2 0 0 to 10 0 0 0 a07 28 Slip Compensation Used without PG Motor 2 0 00 to 10 00 0 00 07 29 Motor Line to line Resistance R1 M...

Page 24: ...tion continues after momentary power loss speed search starts with the minimum frequency 0 08 05 Maximum Allowable Power Loss Time 0 1 to 5 0 sec 2 0 08 06 Base block Speed Search 0 Disable speed search 1 Speed search starts with last frequency command 2 Starts with minimum output frequency 1 08 07 B B Time for Speed Search 0 1 to 5 0 sec 0 5 08 08 Current Limit for Speed Search 30 to 200 150 08 0...

Page 25: ... 08 25 DEB Return Time 0 to 250 sec 0 Group 9 Communication Parameters a09 00 Communication Address 1 to 254 1 a09 01 Transmission Speed 0 Baud rate 4800bps 1 Baud rate 9600bps 2 Baud rate 19200bps 3 Baud rate 38400bps 1 a09 02 Transmission Fault Treatment 0 Warn and keep operating 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning and keep operating 3 a09 03 Time out Detection 0 1 120 ...

Page 26: ... 2 Warn and coast to stop 3 No warning and keep operating 0 a09 11 Time out Detection for USB Card 0 1 120 0 seconds 0 0 Disable 0 0 09 12 COM port for PLC Communication NOT for VFD E C models 0 RS485 1 USB card 0 09 13 CANopen Communication Address ONLY for VFD E C models 0 disable 1 1 to 127 1 09 14 CANbus Baud Rate ONLY for VFD E C models 0 1M 1 500K 2 250K 3 125K 4 100K 5 50K 5 09 15 Gain of C...

Page 27: ...rivative Control D 0 00 to 1 00 sec 0 00 10 05 Upper Bound for Integral Control 0 to 100 100 10 06 Primary Delay Filter Time 0 0 to 2 5 sec 0 0 10 07 PID Output Freq Limit 0 to 110 100 10 08 PID Feedback Signal Detection Time 0 0 to 3600 sec 0 0 disable 60 0 10 09 Treatment of the Erroneous PID Feedback Signals 0 Warn and RAMP to stop 1 Warn and COAST to stop 2 Warn and keep operation 0 10 10 Gain...

Page 28: ... Cexx AoL2 AUE SAvE 21 Brake control Desired frequency attained 22 Drive ready 23 Desired frequency 2 attained 0 0 11 06 Multi function Input Terminal MI7 0 No function 1 Multi Step speed command 1 2 Multi Step speed command 2 3 Multi Step speed command 3 0 11 07 Multi function Input Terminal MI8 0 11 08 Multi function Input Terminal MI9 0 11 09 Multi function Input Terminal MI10 0 11 10 Multi fun...

Page 29: ...ntage 0 0 to 100 0 0 0 12 04 Max AVI3 Input Voltage 0 0 to 10 0V 10 0 12 05 Max AVI3 Scale Percentage 0 0 to 100 0 100 0 12 06 Min ACI2 Input Current 0 0 to 20 0mA 4 0 12 07 Min ACI2 Scale Percentage 0 0 to 100 0 0 0 12 08 Max ACI2 Input Current 0 0 to 20 0mA 20 0 12 09 Max ACI2 Scale Percentage 0 0 to 100 0 100 0 12 10 AI2 Function Selection 0 Disabled 1 Source of the 1st frequency 2 Source of th...

Page 30: ... Analog Output Gain 1 to 200 100 Group 13 PG function Parameters for Extension Card 13 00 PG Input 0 Disabled 1 Single phase 2 Forward Counterclockwise rotation 3 Reverse Clockwise rotation 0 13 01 PG Pulse Range 1 to 20000 600 13 02 Motor Pole Number Motor 0 2 to 10 4 a13 03 Proportional Gain P 0 0 to 10 0 1 0 a13 04 Integral Gain I 0 00 to 100 00 sec 1 00 a13 05 Speed Control Output Frequency Li...

Page 31: ...owable value 1 Check if the input voltage falls within the rated AC motor drive input voltage range 2 Check for possible voltage transients 3 DC bus over voltage may also be caused by motor regeneration Either increase the Decel Time or add an optional brake resistor and brake unit 4 Check whether the required brake power is within the specified limits Overheating Heat sink temperature too high 1 ...

Page 32: ...setting in Pr 07 02 3 Acceleration Time too short Increase the Acceleration Time 4 AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during deceleration 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Deceleration Time too short Increase the Deceleration Time 3 AC motor drive output power is too...

Page 33: ...is provided for AC motor drive protection not for protection of the user 1 Check whether the IGBT power module is damaged 2 Check for possible poor insulation at the output line Communication Error 1 Check the RS485 connection between the AC motor drive and RS485 master for loose wires and wiring to correct pins 2 Check if the communication protocol address transmission speed etc are properly set ...

Page 34: ... VFDxxxExxC 1 Check if it connects to terminal resistor 2 Check if the signal is abnormal 3 Check if the master is connected CAN Boot up fault Only for VFDxxxExxC 1 Check if the master is connected 2 Reset CAN bus Error communication protocol of CANopen Only for VFDxxxExxC Check if the communication protocol is correct Dimensions are in mm inch Frame A D H1 H W W1 S2 S1 D1 D2 Unit mm inch Frame W ...

Page 35: ...3T VFD007E21T 23T 43T VFD015E23T 43T Frame A A2 VFD002E11P 21P 23P VFD004E11P 21P 23P 43P VFD007E21P 23P 43P VFD015E23P 43P Frame B D H S2 H1 W W1 D1 D2 S1 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 B1 100 0 3 94 89 0 3 50 174 0 6 86 162 0 6 38 152 0 5 98 50 0 1 97 4 0 0 16 5 5 0 22 5 5 0 22 NOTE Frame B B1 VFD007E11A VFD015E21A VFD022E21A 23A 43A VFD037E23A 43A VFD007E11C VFD015E21C VFD022E21C 23...

Page 36: ...D D1 D2 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 C1 130 0 5 12 116 0 4 57 260 0 10 24 246 5 9 70 169 2 6 66 78 5 3 09 8 0 0 31 6 5 0 26 5 5 0 22 NOTE Frame C C1 VFD055E23A 43A VFD075E23A 43A VFD110E43A 43C VFD055E23C 43C VFD075E23C 43C ...

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