Delta Visione DEV7 Use And Maintenance Manual Download Page 5

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DEV7

– Use and Maintenance Manual

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Attachment 3

Technical specifications

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Mechanical specifications

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Electrical specifications

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Pneumatic specifications

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Attachment 4

Exploded-view drawings of the transmission

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Attachment 5

Exploded-view drawings of punches

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Summary of Contents for DEV7

Page 1: ...DEV7 Rel 4 1 27 12 2017 MarkingSystem DEV7 Useandmaintenancemanual ...

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Page 3: ...uce the time that the machine is off line and limit the need to request the manufacturer for assistance 2 Guarantee that the system runs smoothly by providing complete and detailed instructions 3 Eliminate any risks connected to the use of the machine The operator should carefully read all the instructions in this manual and keep it for later reference The manual should be retained for future refe...

Page 4: ...lation 20 Connections 20 Electrical connection 20 Pneumatic connection 20 Integration 21 Lighting 21 Protective devices 21 Noise 21 Stand alone operation 22 Putting the machine into operation 23 Operational faults 24 4 Residual risks 25 5 Commands and signals 27 6 Ordinary maintenance 29 Prerequisites and cautions 29 General 30 General rules 30 Utensils tools and materials 30 Maintenance intervent...

Page 5: ...3 Attachment 3 Technical specifications 39 Mechanical specifications 39 Electrical specifications 39 Pneumatic specifications 39 Attachment 4 Exploded view drawings of the transmission 41 Attachment 5 Exploded view drawings of punches 45 ...

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Page 7: ...visione com Web www deltavisione com C F e P IVA 09403750012 R E A TO 1049465 Cap Soc 75 000 00 i v Identification of the machine Product type Scribe Marking Machine Machine code DEV7 The DEV7 scribing unit is a registered CE machine built in accordance with the norms of the European Community as described in the 2006 42 CE Machine Directive 2014 30 UE Electromagnetic Compatibility Directive 2014 ...

Page 8: ...ample Note Use of the machine or its single parts in production processes or for purposes different from those for which it was designed and its use by methods different from those described in the instructions given in this document are prohibited DELTA VISIONE declines all liability for risks and damages to persons or things caused by improper use of the machine In order to use the machine as in...

Page 9: ... the operating manual There must only be one operator responsible for operating the machine Stand alone The DEV7 marking machine can be used as a stand alone machine not integrated into a production line or other devices that extend the compatibility with the essential health and safety requirements of the 2006 42 EC Directive by adding safety repairs A T T E N T I O N When the machine is not inte...

Page 10: ...the warranty period due to one of the causes listed above will immediately void the warranty freeing DELTA VISIONE s r l from any subsequent responsibility At the end of the warranty period DELTA VISIONE s r l is available for interventions on the machine after a service call of the customer or periodically if the customer has signed the maintenance program offered by DELTA VISIONE s r l A written...

Page 11: ...plied on the Control Unit and or on the Marking Head detailing the reason of the request and or the error condition or malfunction Alternatively send the service request to the following mail address support deltavisione com providing the data detailed above Service requests can be issued through this phone number Tel 39 0124 50 18 58 and will be satisfied accordingly to the availability of the se...

Page 12: ...e following figure shows an example of a CE label for the Control Unit of a DEV8 model Figure 2 CE Label of the Control Unit Figure 3 CE Label of the Marking Head Note The Marking Head code e g 7 77 DV is made up of an initial figure possibly followed by a letter 7 for model DEV7 7N for model DEV7N 8 for model DEV8 two three or four figures indicating the size of the marking area e g 77 indicates ...

Page 13: ...on and characteristics General description The DEV7 scribe machine is made up of two main parts see the figure below Marking Head Hardware software Control Unit Figure 4 Overall view Item Description 1 Marking head 2 Hardware software control unit 2 1 ...

Page 14: ...e use of the machine both for its intended use and any other reasonably predictable uses and for the risk of unintentionally incorrect movements by the operator Deliberate voluntary access to the moving elements cannot however be ruled out and this could represent a hazard that is not justified by any production needs Figure 5 Marking head Item Description 1 Multipolar cable from to Hardware softw...

Page 15: ...nd Maintenance Manual Pag 13 Figure 6 Punch unit Figure 7 Multipolar cable and compressed air inlet Item Description 1 Multipolar cable from to Hardware software control unit connector 2 Compressed air inlet 2 1 ...

Page 16: ...g head to which it is connected by a multipolar cable in a protective sheath with a length of 2 m standard version Figure 8 Hardware software Control Unit On the back side of the Control Unit there is the connectors compartment also housing the power supply socket and the power button Figure 9 Back connectors and on off switch Item Description 1 ON OFF switch 2 Fuse holder 5X20 T5A 3 Mains cable c...

Page 17: ...f the control unit there are other connectors see the following figure Figure 10 Connectors on the left side of the control unit Item Description 1 USB ports 2 2 COM2 RS232 serial port used by a Windows PC running the Mark Wizard software that allows creating a marking file see the details in the System management software manual The DEV7 marking machine uses a software interface that can be run d...

Page 18: ... see the figure above The button can be pushed at any time causing the immediate interruption of machine operation If any further operations are attempted the following message will be displayed In addition to the above error message the red LED on the left hand side of the display will light up To exit from the emergency status and restore normal operation simply press RET ...

Page 19: ...to provide all the functions necessary to perform the operations involved in controlling the marking machine see example below Figure 12 Touch screen view Note At the end of the machine testing procedure the display is covered with a film that is to be peeled off slowly and carefully to avoid creating electrostatic charges ...

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Page 21: ...aintenance Manual Pag 19 3 Installation This chapter describes how to install the machine For the details relative to the size and operative space please refer to the manufacturing drawings supplied with the machine ...

Page 22: ...es If the machine is to be transported using slings or forklift trucks particular attention should be paid to the slinging operation which must be performed in conformance with the corresponding directive Due to the fragility of the internal electronic systems every effort shall be made to avoid the machine undergoing shocks during transport Installation Once removed from its packaging the DEV7 ma...

Page 23: ...ing machine was designed in such a way as to reduce to a minimum the sound emissions caused by the movement and drives of the punch The system is however used for marking parts whose shape and material may vary considerably and so its noise emissions therefore also vary It is not possible to determine unambiguously and in a way that is valid for all the applications the A weighted emission sound p...

Page 24: ...asures to reduce the acoustic pressure In this case it is the responsibility of the customer to perform the measurement of pressure and sound power levels for its specific application Following these assessments it will be possible to determine what types of personal protective equipment for hearing should be worn by the operators A T T E N T I O N When using the DEV7 marking machine as a stand al...

Page 25: ...or the system to function plug the power cable into the connector on its top panel and the mains socket see Figure 9 5 Turn on the system by pressing the button on the back panel see Figure 9 6 Perform functional tests in a manual cycle see the DEVx System management software manual 7 Perform functional tests in an automatic cycle see the DEVx System management software manual As putting the machi...

Page 26: ...menu see the TEST Menu section of the DEVx System management software manual of the marking system control software The tests that can be carried out permit an initial check of the significant parts of the machine If the faults found cannot be corrected by routine maintenance or are not detected by the diagnostic tests at the operator s disposal a specialized engineer must be called No operations ...

Page 27: ...one on page 7 of this manual RISK OF CUTTING This risk is present during maintenance operations and while placing the item to be marked if the operator touches the point of the stylus The operator must therefore wear adequate personal protection devices and avoid touching the point of the stylus when this is not necessary RISK OF SLIPPING Keeping clean and free of obstacles the access to the machi...

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Page 29: ...ware of the marking system allows controlling all standard operative functions of the machine setting up the various marking options monitoring the correct machine operation receiving the error messages and perform the relative corrective actions For a complete information about the management of the machine please refer to the DEVx Marking System SW Manual supplied with the machine ...

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Page 31: ...d in full compliance with all applicable safety regulations Also observe any rules in this manual and relative to those parts of the machine on which the verification and or maintenance operations must be performed The periodic checks detailed below relate to controlling elements that have no immediate impact on the operation of the machine but that over time can cause serious problems and damage ...

Page 32: ...odically check the level of efficiency of the machine to verify the effectiveness of the maintenance action 5 Pay attention to any unusual noise which could indicate failures or anomalies of a unit Utensils tools and materials To perform the ordinary maintenance operations normal service equipment is needed without having to resort to any particular tool Any information necessary for the realizati...

Page 33: ...cialized engineer Safety General rules To intervene safely and properly on the machine the following indications must be respected Before performing any kind of operation make sure that the machine is at a standstill and that the power supply is turned off so as to eliminate the risk of it being activated unintentionally while the maintenance work is being done Wear gloves a protective mask and sa...

Page 34: ...ng the grease nipple present on the runners Weekly Punch body Cleaning and lubricating the tip To clean and lubricate the tip the body of the punch containing it must be partially disassembled see the instructions of the following section Weekly Punch body Checking the wear of the tip The wear of the marking tip depends upon the material to be marked The condition of the tip should be checked peri...

Page 35: ...icating the tip Proceed as follows 1 Unscrew the three Allen screws shown below and remove the tip holding body 2 Remove the tip and the spring from the tip holding body 3 Clean and lubricate carefully the sliding bushing and the seat of the head of the tip ...

Page 36: ...DEV7 Use and Maintenance Manual Pag 34 4 Insert the spring on the tip and slip tip and spring in the head of the tip 5 Check that the tip slides freely inside its seat ...

Page 37: ...s can be used by the user via the connector CN2 DB44HD on the top of the control unit Connector CN2 Output The output signals are supplied as clean normally open contacts of REED type relays with Maximum voltage 110 VAC Maximum current 1 A The built in power supply unit provides a maximum current of 500 mA on the 24VDC output Pin Signal 35 READY 34 READY 33 WAIT_START 32 WAIT_START 31 BLOCK 16 BLO...

Page 38: ...COMMON EXT SUPPLY B 41 COMMON EXT SUPPLY A 42 COMMON EXT SUPPLY A To use the input signals power the input stage through pins 39 and 41 with 24 VDC and pins 40 and 42 with 0 VDC maximum current draw of 250 mA The 24 VDC provided by the control unit can be used paying attention to the loads of the system Connector CN2 Emergency management The emergency circuit of the machine must be supplied with 2...

Page 39: ...DEV7 Use and Maintenance Manual Pag 37 Attachment 2 Pneumatic diagram ...

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Page 41: ...xcluding stylus point 7 3 MARKING HEAD DEV7 105x80 295 x 220 x 145 excluding stylus point 8 8 MARKING HEAD DEV7 205x80 395 x 220 x 145 excluding stylus point 9 2 CONTROL UNIT 300 x 220 x 115 5 1 Electrical specifications Element Description Power supply 230 Vac single phase Frequency 50 Hz Power 1 kW Pneumatic specifications Element Description Supply Dry air 6 bar max ...

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Page 43: ...DEV7 Use and Maintenance Manual Pag 41 Attachment 4 Exploded view drawings of the transmission ...

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Page 47: ...DEV7 Use and Maintenance Manual Pag 45 Attachment 5 Exploded view drawings of punches ...

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