Dell INSPIRON Inspiron 5000 Service Manual Download Page 78

Page: 78 / 100

1. chassis

2. barrel connector

3. routing guide

4. M2.5x2 screw

5. power cable

6. grounding cable

6. Remove the screws that secure the power connector to the chassis.
7. Route the power cables along with the barrel connector through the slot on the chassis and remove it from the chassis.

a. chassis
b. power connector
c. M2.5x6 screws (2)

Removing the power connectors

Summary of Contents for INSPIRON Inspiron 5000

Page 1: ...Dell Embedded Box PC 5000 Service Manual Regulatory Model N01PC Regulatory Type N01PC001 ...

Page 2: ... to hardware or loss of data and tells you how to avoid the problem WARNING A WARNING indicates a potential for property damage personal injury or death Copyright 2017 Dell Inc or its subsidiaries All rights reserved Dell EMC and other trademarks are trademarks of Dell Inc or its subsidiaries Other trademarks may be trademarks of their respective owners 2019 10 Rev A01 ...

Page 3: ...ive cage 17 Prerequisites 17 Procedure 17 7 Replacing the hard drive cage 18 Procedure 18 Post requisites 18 8 Removing the drives from the hard drive cage 19 Prerequisites 19 Procedure 19 Procedure to remove bottom drive 19 9 Replacing the drives in to the hard drive cage 21 Procedure 21 Procedure to replace bottom drive 21 Post requisites 21 10 Removing the solid state drive from bracket 22 Prer...

Page 4: ...d 31 Procedure 31 Post requisites 32 17 Removing the memory module 33 Prerequisites 33 Procedure 33 18 Replacing the memory module 35 Procedure 35 Post requisites 36 19 Removing the WLAN antenna connectors 37 Prerequisites 37 Procedure 37 20 Replacing the WLAN antenna connectors 39 Procedure 39 Post requisites 39 21 Removing the WLAN card 40 Prerequisites 40 Procedure 40 22 Replacing the WLAN card...

Page 5: ...ard 51 Procedure 51 Post requisites 51 29 Removing the CANbus cable 53 Prerequisites 53 Procedure 53 30 Replacing the CANbus cable 55 Procedure 55 Post requisites 55 31 Removing the CANbus card 56 Prerequisites 56 Procedure 56 32 Replacing the CANbus card 58 Procedure 58 Post requisites 59 33 Removing the coin cell battery 60 Prerequisites 60 Procedure 60 34 Replacing the coin cell battery 62 Proc...

Page 6: ...he bottom cover 69 Procedure 69 Post requisites 69 41 Removing the riser card 70 Prerequisites 70 Procedure 70 42 Replacing the riser card 72 Procedure 72 Post requisites 74 43 Removing the heat sink 75 Prerequisites 75 Procedure 75 44 Replacing the heat sink 76 Procedure 76 Post requisites 76 45 Removing the power connectors 77 Prerequisites 77 Procedure 77 46 Replacing the power connectors 79 Pr...

Page 7: ...sites 86 53 Removing the system board 87 Prerequisites 87 Procedure 87 54 Replacing the system board 90 Procedure 90 Post requisites 90 Entering the Service Tag in the BIOS setup program 90 55 BIOS setup program 92 Entering BIOS setup program 92 Clearing forgotten passwords 92 Clearing CMOS settings 93 56 Removing the Dell logo board 95 Prerequisites 95 Procedure 95 57 Replacing the Dell logo boar...

Page 8: ...Peripherals 99 WLAN WWAN 100 Zigbee 100 CANbus 100 8 Contents ...

Page 9: ...est practices see the Regulatory Compliance home page at www dell com regulatory_compliance NOTE Disconnect all power sources before opening the Embedded Box PC cover or panels After you finish working inside the Embedded Box PC replace all covers panels and screws before connecting to the electrical outlet CAUTION To avoid damaging the Embedded Box PC ensure that the work surface is flat and clea...

Page 10: ...x4 3 System board M2 5x6 2 Heat sink CPU board M3x8 4 Left chassis M3x16 4 Right chassis M3x16 4 Riser card Riser card bracket M3x5 2 Riser card Right chassis M3x5 countersunk 2 WLAN card Carrier board M2x3 2 WWAN card Carrier board M2x3 2 PCI cover Top PCI plate M3x5 countersunk 1 PCI cover Top PCI plate M3x5 countersunk 1 PCI bracket Top PCI plate M3x5 countersunk 1 DC in connector Top PCI plate...

Page 11: ...ve Hard drive cage STDF L5 1 M3x3 4 Bottom hard drive solid state drive Hard drive cage STDF L5 1 M3x3 4 Solid state drive interposer board Solid state drive carrier M2x3 3 Solid state drive Solid state drive carrier M2x3 2 Wall mount bracket Back cover M3x8 4 Before working inside your Embedded Box PC 11 ...

Page 12: ...1 Replace all screws and ensure that no stray screws remain inside the Embedded Box PC 2 Connect any external devices peripherals or cables you removed before working on the Embedded Box PC 3 Connect your Embedded Box PC and all attached devices to their electrical outlets 4 Turn on the Embedded Box PC 2 12 After working inside your Embedded Box PC ...

Page 13: ...d components System board components 1 PCI slot 2 SATA power connector one SATAPWR1 3 SATA power connector two SATAPWR2 4 SATA data connector one SATA2 5 power cable connector PWR IN 6 mPCIE connector one CAN BUS WWAN 7 intrusion switch cable connector INTRUSION 8 SIM card slot SIM SLOT 9 service mode reset jumper SVC MODE 10 password reset jumper PWD 11 mPCIE connector two CAN BUS WLAN BT 12 remo...

Page 14: ...s see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Procedure 1 Remove the screws that secure the back cover to the chassis 1 M3x8 screws 4 2 M3x5 countersunk screws 5 3 rubber feet 4 4 back cover 5 chassis 2 Open the back cover from the chassis 3 Disconnect the SATA power and SATA data cable from the hard drive or solid state drive assembly NOTE Discon...

Page 15: ...SATA data cable 5 SATA power cable 5 Close the back cover partially and push the back cover forward to release it from the tabs on the chassis 6 Lift the back cover off the chassis a back cover b chassis 7 Remove the Removing the hard drive cage Removing the back cover 15 ...

Page 16: ...ll com regulatory_compliance Topics Procedure Procedure 1 Replace the hard drive cage 2 Insert the tabs on back cover at an angle into the slots on the chassis 3 Open the back cover 4 Route the SATA power and SATA data cables through the routing guides 5 Connect the SATA power and SATA data cable to the hard drive or solid state drive assembly NOTE Connect the cables to the second drive if install...

Page 17: ...me page at www dell com regulatory_compliance CAUTION Hard drives solid state drives are fragile Exercise care when handling the Solid state hard drive CAUTION To avoid data loss do not remove the hard drive solid state drive while the Embedded Box PC is in sleep or on state Topics Prerequisites Procedure Prerequisites Follow step 1 to step 6 in Removing the back cover Procedure 1 Remove the screw...

Page 18: ...For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance CAUTION Hard drives solid state drives are fragile Exercise care when handling the Solid state hard drive Topics Procedure Post requisites Procedure 1 Align the screw holes on the hard drive cage with the screw holes on the back cover 2 Replace the screws that secure the hard drive cage to ...

Page 19: ...To avoid data loss do not remove the hard drive solid state drive while the Embedded Box PC is in sleep or on state Topics Prerequisites Procedure Prerequisites Follow step 1 to step 6 in Removing the back cover Procedure NOTE Embedded Box PC is shipped with hard drive solid state drive or both depending on the configuration ordered 1 Remove the screws that secure the top drive to the hard drive c...

Page 20: ...1 back cover 2 STDF L5 1 M3x3 screws 4 3 drive cage 4 hard drive solid state drive 20 Removing the drives from the hard drive cage ...

Page 21: ...tes Procedure NOTE If the Embedded Box PC is shipped with two drives the bottom drive has to be replaced first For more information see Procedure to replace bottom drive 1 Insert the drive into the hard drive cage 2 Align the screw holes on the drive with the screw holes on the hard drive cage 3 Replace the screws that secure the hard drive to the hard drive cage Procedure to replace bottom drive ...

Page 22: ...CAUTION Solid state drives are fragile Exercise care when handling the solid state drive Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the drives from the hard drive cage Procedure NOTE Embedded Box PC is shipped with hard drive solid state drive or both depending on the configuration ordered 1 Remove the screw that secures the solid sta...

Page 23: ...liance CAUTION Solid state drives are fragile Exercise care when handling the solid state drive Topics Procedure Post requisites Procedure 1 Align the notch on the solid state drive with the tab on the solid state drive slot 2 Slide the solid state drive firmly into the slot and align the screw hole on the solid state drive with the screw hole on the solid state drive bracket 3 Replace the screw t...

Page 24: ...tices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the drives from the hard drive cage 3 Remove the solid state drive from bracket Procedure 1 Remove the screws that secure the interposer board to the solid state drive card bracket 2 Lift the interposer board ...

Page 25: ...best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Align the screw holes on the interposer board with the screw holes on the solid state drive card bracket 2 Replace the screws that secure the interposer board to the solid state drive card bracket Post requisites 1 Replace the solid state drive in to bracket 2 R...

Page 26: ...pliance CAUTION PCI PCIe cards are fragile Exercise care when handling the cards Topics Prerequisites Procedure Post requisites Prerequisites Follow step 1 to step 6 in Removing the back cover Procedure Follow these steps to install a PCI or PCIe card into an empty PCI PCIe card slot 1 Remove the screws that secure the PCI PCIe filler plate to the top cover a chassis b PCI PCIe filler plate c M3x5...

Page 27: ...e PCIe or PCI cards in their respective slots on the riser board a riser card b PCIe card slot c PCIe card 6 Replace the filler plate for an empty card slot 7 Replace the filler plate bracket on the chassis 8 Replace the screw that secures the bracket to the chassis Installing a PCI PCIe card 27 ...

Page 28: ...ntersunk screw 9 Replace the screws that secure the PCIe card and the filler plate to the chassis a chassis b filler plate c M3x5 countersunk screws 2 Post requisites Follow step 2 to step 8 in Replacing the back cover 28 Installing a PCI PCIe card ...

Page 29: ... more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites Follow step 1 to step 6 in Removing the back cover Procedure 1 Remove the screws that secure PCI PCIe cards to the chassis a chassis b PCIe card c M3x5 countersunk screws 2 2 Remove the screws that secure the PCI PCIe filler plate bracket to the cha...

Page 30: ...rew 2 bracket 3 filler plate 4 chassis 5 Release the PCI PCIe card from the PCI PCIe card slot on the riser card and lift it off the chassis 1 PCIe card 2 PCIe card slot 3 riser card 4 chassis 30 Removing the PCI PCIe card ...

Page 31: ...rking inside your Embedded Box PC For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Install the PCI PCIe cards in their respective slots on the riser board a riser card b PCIe card slot c PCIe card 2 Replace the filler plate for an empty card slot 3 Replace the bracket on the chassis 4 Replace t...

Page 32: ...5 countersunk screw 5 Replace the screws that secure the PCI PCIe card and the filler plate to the chassis a chassis b filler plate c M3x5 countersunk screws 2 Post requisites Follow step 2 to step 8 in Replacing the back cover 32 Replacing the PCIe card ...

Page 33: ...r more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Use your fingertips to carefully spread apart the securing clips on each end of the memory module slot until the memory module pops up 2 Remove...

Page 34: ...c securing clips 2 34 Removing the memory module ...

Page 35: ...PC For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Align the notch on the memory module with the tab on the memory module slot 2 Slide the memory module firmly into the slot at an angle and press the memory module down until it clicks into place NOTE If you do not hear the click remove the mem...

Page 36: ...Post requisites 1 Replace the PCI PCIe card if necessary 2 Follow step 2 to step 8 in Replacing the back cover 36 Replacing the memory module ...

Page 37: ...gulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Remove the nuts and washers that secure the WLAN antenna connectors one and two to the chassis 2 Push the WLAN antenna connectors through the chassis a chassis b WLAN antenna connectors two c WLAN antenna connectors one 3 Disconne...

Page 38: ...a antenna cables b routing guide c WLAN card 38 Removing the WLAN antenna connectors ...

Page 39: ...AN antenna connector slots on the bottom cover NOTE Insert the WLAN antenna connectors based on the color indicated behind the bottom cover 2 Replace the nuts and washers that secure the WLAN antenna connectors to the bottom cover 3 Route the WLAN antenna cables through the routing guides on the chassis 4 Connect the WLAN antenna cables to the WLAN card The following table provides the antenna cab...

Page 40: ... Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Disconnect the antenna cables connected to the WLAN card 2 Remove the screws that secure the WLAN card bracket to the system board 3 Remove the WLAN card bracket from the WLAN card 4 Slide a...

Page 41: ...ge to the WLAN card do not place any cables under it 1 Align the notch on the WLAN card with the tab on the mPCIE2 slot 2 Insert the WLAN card at an angle into the mPCIE2 slot 3 Insert the WLAN card bracket into the WLAN card 4 Align the screw holes on the WLAN card bracket with the screw holes on the system board 5 Replace the screws that secure the WLAN card bracket to the system board 6 Connect...

Page 42: ...ch 3 WLAN card 4 WLAN card bracket 5 M2x3 screws 2 6 WLAN antenna cables 2 Post requisites 1 Replace the PCI PCIe card if necessary 2 Follow step 2 to step 8 in Replacing the back cover 42 Replacing the WLAN card ...

Page 43: ...egulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Remove the nuts and washers that secure the WWAN antenna connectors one and two to the chassis 2 Push the WWAN antenna connectors through the chassis a chassis b WWAN antenna connector two c WWAN antenna connector one 3 Disconnec...

Page 44: ...a WWAN antenna cables 2 b routing guide c WWAN card 44 Removing the WWAN antenna connectors ...

Page 45: ...tenna connector slots on the bottom cover NOTE Insert the WWAN antenna connectors based on the color indicated behind the bottom cover 2 Replace the nuts and washers that secure the WWAN antenna connectors to the bottom cover 3 Route the WWAN antenna cables through the routing guides on the chassis 4 Connect the WWAN antenna cables to the WWAN card The following table provides the antenna cable co...

Page 46: ...x PC For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Disconnect the antenna cables connected to the WWAN card 2 Remove the screws that secure the WWAN card to the system board 3 Slide and r...

Page 47: ...3 mPCIE1 slot 4 M2x3 screws 2 Removing the WWAN card 47 ...

Page 48: ...edure NOTE To avoid damage to the WWAN card do not place any cables under it 1 Align the notch on the WWAN card with the tab on the mPCIE1 slot 2 Insert the WWAN card at an angle into the mPCIE1 slot 3 Align the screw holes on the WWAN card with the screw holes on the system board 4 Replace the screws that secure the WWAN card to the system board 5 Connect the antenna cables to the WWAN card The f...

Page 49: ... tab 2 notch 3 M2x3 screws 2 4 WWAN card 5 WWAN antenna cables 2 Post requisites 1 Replace the PCI PCIe card if necessary 2 Follow step 2 to step 8 in Replacing the back cover Replacing the WWAN card 49 ...

Page 50: ...r Embedded Box PC For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the WWAN card Procedure 1 Slide the SIM card slot lock towards the mPCIE1 connector to release the SIM card slot 2 Open the SIM card slot 3 Remove the SIM card from t...

Page 51: ...fter working inside your Embedded Box PC For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Place the SIM card into the SIM card slot 2 Close the SIM card slot 3 Slide the SIM card slot lock sway from the mPCIE1 connector to secure the SIM card slot a SIM card slot b SIM card slot lock c SIM card...

Page 52: ...2 Follow step 2 to step 8 in Replacing the back cover 52 Replacing the SIM card ...

Page 53: ... page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Disconnect the CANbus cable from the connector on the CANbus card 2 Remove the CANbus cable from the routing guides on the chassis 3 Slide the cable out from under the heat sink pipe 4 Remove the hexagonal ...

Page 54: ...3 routing guides 4 CANbus cable connector 54 Removing the CANbus cable ...

Page 55: ...Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Place the CANbus port into the CANbus slot on the top cover 2 Replace the hexagonal screws that secure the CANbus port to the top cover 3 Route the CANbus cable through the routing guides on the chassis and under the heat sink plate 4 Connect the CANbus cable to the connector on the C...

Page 56: ...ulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure NOTE Embedded Box PC is shipped with a combination of WWAN WLAN or CANbus card depending on the configuration ordered 1 Disconnect the CANbus cable from the connector on the CANbus card...

Page 57: ...1 CANbus card 2 CANbus cable 3 mPCIE1 slot 4 system board 5 M2x3 screws 2 Removing the CANbus card 57 ...

Page 58: ...pliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Align the notch on the CANbus card with the tab on the mPCIE1 slot 2 Insert the CANbus card at an angle into the mPCIE1 slot 3 Align the screw holes on the CANbus card with the screw holes on the system board 4 Replace the screws that secure the CANbus card to the system board 5 Connect the CANbus ...

Page 59: ...Post requisites 1 Replace the PCI PCIe card if necessary 2 Follow step 2 to step 8 in Replacing the back cover Replacing the CANbus card 59 ...

Page 60: ...ulatory_compliance CAUTION Removing the coin cell battery resets the BIOS setup program s settings to default It is recommended that you note the BIOS setup program s settings before removing the coin cell battery Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Using a plasic scribe push the batte...

Page 61: ...c coin cell battery Removing the coin cell battery 61 ...

Page 62: ...ow the steps in After working inside your Embedded Box PC For more safety best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure With the positive side facing up snap the coin cell battery into the battery socket on the system board Post requisites 1 Replace the PCI PCIe card if necessary 2 Follow step 2 to step 8 in ...

Page 63: ..._compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Disconnect the intrusion switch cable from intrusion switch connector on the system board 2 Remove the intrusion switch cable from the routing guides on the chassis 3 Slide the cable out from under the heat sink pipe 4 Remove the screw th...

Page 64: ...actices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Replace the screw that secures the intrusion switch to the chassis 2 Route the intrusion switch cable through the routing guides on the chassis and under the heat sink pipe 3 Connect the intrusion switch cable to the intrusion switch connector on the system board Post ...

Page 65: ...the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Remove the hexagonal screws that secure the serial ports to the bottom cover a chassis b serial ports 4 c 4 40UNCx6 3 hexagonal screws 8 2 Disconnect the serial port cable from...

Page 66: ...a chassis b serial port connector c system board 66 Removing the serial ports ...

Page 67: ...s see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Connect the serial port cable to the connector on the system board 2 Insert the serial ports into the respective slots on the bottom cover NOTE Match the port number with the number on the cable 3 Replace the hexagonal screws that secure the serial ports to the bottom cover ...

Page 68: ...y best practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove the WWAN antenna connectors 4 Remove the WLAN antenna connectors 5 Remove the serial ports Procedure 1 Remove the screws that secure the top cover to the chas...

Page 69: ...tabs on back cover at an angle into the slots on the chassis 3 Open the back cover 4 Route the SATA power and SATA data cables through the routing guides 5 Connect the SATA power and SATA data cable to the hard drive or solid state drive assembly NOTE Connect the cables to the second drive if installed 6 Close the back cover 7 Align the screw holes on the back cover with the screw holes on the cha...

Page 70: ...t practices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Remove the screws that secure the riser card to the chassis 2 Lift the riser card off the system board a screws 2 b chassis c riser card 3 Remove the screws tha...

Page 71: ...a riser card bracket b screws 2 c riser card Removing the riser card 71 ...

Page 72: ...atory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure NOTE Remove the riser card to modify the DIP switch settings on the CPU board You can use a plastic scribe pair of tweezers or screwdriver to modify the DIP switch settings NOTE Depending on whether you are replacing PCIe x8 riser card or any other riser cards ensure that the DIP switch sett...

Page 73: ...Figure 1 DIP switch settings with two PCIe x8 cards 1 DIP switch 2 CPU board Replacing the riser card 73 ...

Page 74: ...e riser card 2 Replace the screws that secure the bracket with the riser card 3 Insert the riser card assembly in the riser card slot 4 Replace the screws that secure the riser card assembly to the chassis Post requisites 1 Replace the PCI PCIe card if necessary 2 Follow step 2 to step 8 in Replacing the back cover 74 Replacing the riser card ...

Page 75: ...nce home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed Procedure 1 Remove the screws that secure the chassis heat sinks to the sides of the chassis 2 In sequential order as indicated on the heat sink remove the screws that secure the heatsink to the CPU board 3 Lif...

Page 76: ...l com regulatory_compliance Topics Procedure Post requisites Procedure 1 Replace the thermal pads on the heat sink 2 Place the heat sink on the CPU board 3 Align the screw holes on the heat sink with the screw holes on the CPU board 4 In sequential order indicated on the heat sink replace the screws that secure the heat sink to the CPU board 5 Replace the screws that secure the chassis heat sinks ...

Page 77: ...e home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove the heat sink Procedure 1 Remove the nut and washer that secure the barrel connector to the chassis 2 Push the barrel connector through the slot chassis 3 Remove the screw that secures the grounding cabl...

Page 78: ...ounding cable 6 Remove the screws that secure the power connector to the chassis 7 Route the power cables along with the barrel connector through the slot on the chassis and remove it from the chassis a chassis b power connector c M2 5x6 screws 2 78 Removing the power connectors ...

Page 79: ...es Procedure 1 Insert the power cables along with the barrel connector through the slot on the chassis 2 Replace the screws that secure the power connector to the chassis 3 Route the power cable through the routing guide on the system board 4 Connect the power cable to the system board 5 Replace the screw that secures the grounding cable to the system board 6 Insert the barrel connector through th...

Page 80: ...regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove the CANbus cable 4 Remove the riser card 5 Remove the power connectors Procedure 1 Disconnect the power switch cable and remove it from the routing guides on the chassis 2 Remove the hexagonal screws that secure the VGA port to the...

Page 81: ...4 Remove the top cover off the chassis a M3x5 countersunk screws 7 b top cover c chassis 5 Remove the power switch Removing the top cover 81 ...

Page 82: ...Procedure 1 Replace the power switch 2 Place the top cover on the chassis and align the screw holes on the top cover with the screw holes on the chassis 3 Replace the screws that secure the top cover to the chassis 4 Replace the hexagonal screws that secure the VGA port to the top cover 5 Route the power switch cable through the routing guides on the chassis 6 Connect the power switch cable to the...

Page 83: ...Compliance home page at www dell com regulatory_compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove the CANbus cable 4 Remove the riser card 5 Remove the power connectors 6 Remove the top cover Procedure 1 To release the power switch from the top cover press the tabs on the power switch 2 Rout...

Page 84: ...ractices see the Regulatory Compliance home page at www dell com regulatory_compliance Topics Procedure Post requisites Procedure 1 Route the power switch and power switch cable thought the slot on the top cover 2 Push the power switch in to the slot and snap the power switch in place Post requisites 1 Replace the top cover 2 Replace the power connectors 3 Replace the riser card 4 Replace the CANb...

Page 85: ..._compliance Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove the memory module 4 Remove the heat sink Procedure NOTE When removing the CPU board take note of the existing DIP switch settings and ensure that the same DIP switch settings are applied to the new CPU board For more information see DIP swit...

Page 86: ... Topics Procedure Post requisites Procedure NOTE Ensure that the DIP switch settings are applied correctly in the new CPU board For more information see DIP switch settings 1 Place the CPU board on the CPU board connector the system board 2 Carefully press down on the CPU board 3 Align the screw holes on the CPU board with the screw holes on the system board 4 Replace the screws that secure the CP...

Page 87: ...must make the appropriate changes again after you replace the system board NOTE Before disconnecting the cables from the system board note the location of the connectors so that you can reconnect the cables correctly after you replace the system board Topics Prerequisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove t...

Page 88: ... cable 2 4 system board 2 Remove the screws that secure the system board to the chassis 1 chassis 2 system board 3 STDF L8 HEX M3x4 screws 5 4 STDF L15 HEX M3x4 screws 1 5 M3x5 screws 8 3 Lift the system board off the chassis 88 Removing the system board ...

Page 89: ...a chassis b system board Removing the system board 89 ...

Page 90: ...Tag in the BIOS setup program Procedure 1 Place the system board on the chassis 2 Align the screw holes on the system board with the screw holes in the chassis 3 Replace the screws that secure the system board to the chassis 4 Connect the serial port cable SATA data cable and SATA power cable to the connectors on the system board Post requisites 1 Replace the CPU board 2 Follow step 2 to step 6 in...

Page 91: ...3 Navigate to the Main tab and enter the Service Tag in the Service Tag Input field Replacing the system board 91 ...

Page 92: ... F2 before the F2 prompt this keystroke is lost If you wait too long and the operating system logo appears continue to wait until you see the desktop Then restart the Embedded Box PC and try again Clearing forgotten passwords NOTE The Embedded Box PC must be disconnected from the electrical outlet to clear the password setting 1 Follow step 1 to step 6 in Removing the back cover 2 Locate the passw...

Page 93: ...r CMOS on the system board See System board components 3 Move the jumper plug from pins 1 and 2 to 2 and 3 4 Follow step 2 to step 9 in Replacing the back cover 5 Turn on the Embedded Box PC and wait until the message stating that the CMOS has been cleared appears 6 Shut down the Embedded Box PC 7 Move the jumper plug from pins 2 and 3 to pins 1 and 2 BIOS setup program 93 ...

Page 94: ...a jumper plug 8 Follow step 2 to step 8 in Replacing the back cover 94 BIOS setup program ...

Page 95: ...quisites Procedure Prerequisites 1 Follow step 1 to step 6 in Removing the back cover 2 Remove the PCI PCIe card if installed 3 Remove the WLAN antenna connectors 4 Remove the WLAN card 5 Remove the WWAN antenna connectors 6 Remove the CANbus card or WWAN card 7 Remove the SIM card 8 Remove the intrusion switch 9 Remove the bottom cover 10 Remove the memory module 11 Remove the heat sink 12 Remove...

Page 96: ...M3x6 screws 7 c front chassis 2 Remove the screws that secure the Dell logo board to the front chassis a M3x5 screws 3 b front chassis 3 Remove the Dell logo board from the front chassis 96 Removing the Dell logo board ...

Page 97: ...a Dell logo board b front chassis Removing the Dell logo board 97 ...

Page 98: ...e the Dell logo board to the chassis 3 Align the screw holes on the left chassis with the screw holes on the front chassis 4 Replace the screws that secure the left chassis to the front chassis Post requisites 1 Replace the CPU board 2 Follow step 2 to step 6 in Replacing the top cover 3 Replace the power connectors 4 Replace the riser card 5 Replace the heat sink 6 Replace the memory module 7 Rep...

Page 99: ... cover versions Feature Description Primary unit Optimized for Fanless design Optimized for easy wall panel and DIN Rail Mount use Easy access to connectors and switches Dell branded and Unbranded OEM ready front cover versions Operating temperature Operating Hard drive 0 C to 40 C 32 F to 104 F Operating Solid state drive 0 C to 50 C 32 F to 122 F Non operating 40 C to 65 C 40 F to 149 F Humidity...

Page 100: ...cards are optionally offered in the Embedded Box PC Dual band 802 11b g n ac Bluetooth 4 1 LE Dell Wireless DW5580 HSPA Zigbee The Zigbee USB module is a wireless mesh module for Dell Embedded Box PC CANbus The CANBus daughter card is an optional accessory for Embedded Box PC 100 Technology and components ...

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