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AGW–4015/4025/4045

Installation & Operations Manual

Water Pump (2.0 HP)

Heated Catalytic Ozone Destruct

Mixing Tank

Degas Valve

Venturi Injector

Flow / Back-Pressure
Adjustment Valve

Pump Drain Plug (1/2”)

Water Inlet (1.5" FPT)

Water Outlet (2” FPT)

AGW–4015/–4025/–4045 Components

AGW–4015/–4025/–4045 Water Connections

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Summary of Contents for AGW Series

Page 1: ...GW 4015 4025 4045 Installation Operations Manual Skid Mounted Ozone Sanitation System AGW Series 3580 Sueldo Street San Luis Obispo CA 93401 800 676 1335 o3info delozone com www delozone com 4 0656 Rev H ...

Page 2: ......

Page 3: ...tion 7 4E Standard Operating Procedures 7 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B Air Compressor Servicing 9 5C Digital Flow Meter Servicing 9 5D Troubleshooting 9 5E Wiring Diagrams 10 SECTION 6 Replacement Parts Order Info 6A Ordering Information 15 6B Standard Replacement Parts List 15 SECTION 7 General Ozone Use Safety Procedures 7A Ozone Use Technology Overview...

Page 4: ...prescribed conditions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of hard inanimate pre cleaned surfaces in and around food processing areas P1 A potable water rinse is not required following the use of this device on previously cleaned hard surfaces NSF Internationa...

Page 5: ...anks sized from 50 gallons to 2 500 gallons It is designed to charge a given tank of water with ozone for safe and effective clean in place CIP and clean out of place COP direct contact on food products and general water sanitation disinfection 1B Specifications 4015 4025 4045 Ozone Output g hr 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Power Requirements 230VAC 60 Hz 1Ø 20A Servi...

Page 6: ...ates that power is being supplied to the Ozone Generator Ozone Power b indicates that power is being supplied to the high voltage Corona Discharge circuits and that ozone is being produced See Sections 4B and 4C Pump On c indicates that the pump is running Red Lights Ozone Generator 2 Vacuum a indicates that vacuum is out of range The light will be lit for low vacuum conditions High Coolant Temper...

Page 7: ...3 AGW 4015 4025 4045 Installation Operations Manual 3A Tank Charging System ...

Page 8: ...4 AGW 4015 4025 4045 Installation Operations Manual 3B Tank Cleaning System ...

Page 9: ...5 AGW 4015 4025 4045 Installation Operations Manual 3C Spray System ...

Page 10: ... Water Pump 2 0 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Pump Drain Plug 1 2 Water Inlet 1 5 FPT Water Outlet 2 FPT AGW 4015 4025 4045 Components AGW 4015 4025 4045 Water Connections ...

Page 11: ...RUN PUMP DRY pump seal failure will result Insure the water supply hose is full of water and the water source has sufficient flow capacity for the pump Turn on the Pump Power Repeat until the mixing tower has filled stabilized and water is circulating Switch Ozone Power ON 4 Check System Vacuum Gauge Adjust Flow 5 Back pressure Adjustment valve until gauge reads approximately 5 in Hg vacuum The ba...

Page 12: ... proper amount of time based on the amount of water in the ozone charge tank and charge the water to approximately 3 PPM The time necessary to accomplish this is dependent on the volume of water in the tank Once the water is charged with 3 PPM ozone CIP operation can begin Experience dictates that 15 30 minutes of CIP operation with an applied dose of 3 PPM is an acceptable amount of time to attai...

Page 13: ...r AGW 4025 six required for the AGW 4045 5B Air Compressor Servicing Air compressor requires a rebuild after one 1 year or after every 8760 hours which ever is reached first Purchase Compressor Rebuild Kit using DEL 1 P N 2 1025 See Section 6B for ordering information Follow instructions in Compressor Rebuild Kit 2 to rebuild compressor 5C Digital Flow Meter Servicing if applicable The digital flo...

Page 14: ...coolant water flow c System is left in self recirculation mode too 2 long Symptom WATER BACKFLOW DET Red indicator light is on indicating possible water in ozone line Water has flowed back from injector to the 1 ozone generator module Re establish proper water flow through a injector and correct vacuum Drain Back Flow Preventer by first routing b drain tubing out of the cabinet and opening stainle...

Page 15: ...11 AGW 4015 4025 4045 Installation Operations Manual 60 Hz Electrical Diagram ...

Page 16: ...12 AGW 4015 4025 4045 Installation Operations Manual 60 Hz Electrical Diagram cont ...

Page 17: ...13 AGW 4015 4025 4045 Installation Operations Manual 50 Hz Electrical Diagram ...

Page 18: ...14 AGW 4015 4025 4045 Installation Operations Manual 50 Hz Electrical Diagram cont ...

Page 19: ...30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxide 0 93 Bromine 0 57 The following compares the CT values for water of ozone versus forms of chlorine Microorganism Disinfectant Ozone pH 6 7 Preformed Chloramine pH 8 9 Chlorine Dioxide pH 6 7 Free Chlorine pH 6 7 E coli 0 02 95 180 0 4 0 75 0 034 0 05 Polio 1 0 1 0 2 770 3740 0 2 6 7 1 1 2 5 Rotavirus 0 006 0 06 3810 6480 0 2 2 1 0 01 0 05 G Lambl...

Page 20: ...environments indicate that ozone off gas levels from the water produced by the AGW 4015 4025 4045 do not exceed 0 1 PPM the permissible exposure level PEL or time weighted concentration for gaseous ozone to which workers may be exposed averaged over 8 hours 5 days a week OSHA Gaseous ozone concentrations above 0 02 PPM are detectable by humans Inasmuch Sections 7C through 7H of this manual discuss...

Page 21: ...tilation It is mandatory that general and local exhaust ventilation be provided to dilute and disperse small amounts of ozone into the outside atmosphere Federal state and local regulations must be followed 7D 3 Emergency Procedure Due to the short life of ozone evacuation and ventilation is all that is generally required in the event of a high ambient ozone alarm All ozone generating and delivery...

Page 22: ...comparator ChromAir System features a Constantly monitors work environment Accurate measurements Ease of use requires minimal training Cost effective offers the most inexpensive air sampling solution available ChromAir System specifications b Color change blue to white Exposure range 0 08 1 6 ppm hr Max sampling time 10 hours Min sampling time 5 minutes Relative humidity range 20 90 Face velocity ...

Page 23: ...n restored Send for medical assistance immediately 2 If breathing and or pulse is not detected begin 3 cardiopulmonary resuscitation CPR 7F 3 Eye Contact First Action Effective irrigation should start immediately 1 Eyes should be irritated for 30 minutes by the clock with running tap water or preferably normal saline Second Action Effective irrigation must be continued while en 1 route to hospital...

Page 24: ...Any labor charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse negligence accident fire flood repair materials and or unauthorized accessories c Any such products installed without regard to required local codes and accepted trade practices d Damage to uni...

Page 25: ...21 AGW 4015 4025 4045 Installation Operations Manual APPENDIX A DAILY DATA LOG ...

Page 26: ...22 AGW 4015 4025 4045 Installation Operations Manual ...

Page 27: ...23 AGW 4015 4025 4045 Installation Operations Manual APPENDIX B EMERGENCY INFORMATION ...

Page 28: ...24 AGW 4015 4025 4045 Installation Operations Manual ...

Page 29: ...25 AGW 4015 4025 4045 Installation Operations Manual APPENDIX C SAFETY ...

Page 30: ...ary value 8 per shift Other Designations Triatomic oxygen CAS No 10028 15 6 NIOSH RTECS No RS8225000 SECTION III PHYSICAL DATA Boiling Point Vapor Pressure Vapor Density AIR 1 Solubility in Water 169 F 1 ATM 1 6 0 49 ml 32 F 0 C 3 ppm 20 C Melting Point Volatile by Volume Molecular Weight pH Critical Temperature 315 4 F 193 C 100 48 Grams Mole Not Listed 10 22 F 12 1 C Appearance and Odor Colorles...

Page 31: ...continuously with flooding amounts of water for 15 minutes or until transported to a medical facility Inhalation Remove exposed person to fresh air support breathing administer humidified oxygen as needed get medical help Ingestion Highly unlikely since ozone is a gas until 169 F GET MEDICAL ASSISTANCE APPROPRIATE IN PLANT PARAMEDIC or COMMUNITY Get prompt medical assistance for further treatment ...

Page 32: ... T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID Appearance Odor COLORLESS CLEAR WATER WITH FRESH ASEPTIC ODOR II HAZARDOUS INGREDIENTS MATERIAL HAZARD CAS BY WT ACGIH TLV OSHA PEL None III FIRE AND EXPLOSION HAZARD DATA Flash Point NA Method NA Auto Ign ...

Page 33: ...ded to prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty of clean ozone free running water for at least 15 minutes lifting the upper and lower lids occasionally Remove contact lenses if worn Seek medical attention if irritation persists Skin Contact No...

Page 34: ...elow the periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water should not be sprayed as an aerosol i e 20psi to avoid releasing higher levels of ozone gas into the work area The decay rate of ozone gas is a function of temperature and exposure to organic mat...

Page 35: ......

Page 36: ...3580 Sueldo Street San Luis Obispo CA 93401 800 676 1335 o3info delozone com www delozone com EPA Estab No 071472 CA 001 ...

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