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© 2022 Dehaco B.V. • Operation and maintenance manual DSG Demolition and Sorting grabs • No. DSG.2165.0001 • 31-01-2022
Dehaco B.V. • Kruisbaak 25 • 2165 AJ Lisserbroek (NL) •
✆
+31 (0)252 - 41 79 50 •
[email protected] • www.dehaco.nl
1. Precautions and safety instructions
1. Precautions and safety instructions
1. PRECAUTIONS AND SAFETY
INSTRUCTIONS
This chapter describes the safety regulations. These must be
observed before installing, using or maintaining the demolition
and sorting grab. Retain this operation and maintenance manual
carefully for the entire life of the demolition and sorting grab.
Any person transporting, installing, removing, operating,
maintaining, repairing, storing or disposing of this demolition and
sorting grab must read this operation and maintenance manual.
Following these safety instructions will:
◊
prevent the risk of injury and fatal accidents.
◊
protect the demolition and sorting grab from physical
damage.
◊
protect the environment against environmental damage.
All safety instructions in this manual comply with the laws and
regulations of the European Union. Additional national/regional
regulations must also be observed.
Outside the European Union, the demolition and sorting grab
must be used in accordance with the laws and regulations of the
relevant country. Observe any other more stringent regional
regulations and legislation.
1.1 Signal words
This manual includes safety indicators that can be identified as
follows:
DANGER
Indicates a hazardous situation where the user can (seriously)
injure himself or (severely) damage the product.
WARNING!
Indicates potential damage to the product should the
user not perform the procedures carefully.
CAUTION!
Indicates a hazardous situation which, if not avoided,
may result in minor or moderate injury.
ATTENTION
The signal word ATTENTION is used to provide additional
information and alert the user to potential problems.
1.2 Qualification
Transport of the demolition and sorting grab is only permitted
when carried out by persons who:
◊
are authorised to operate a forklift in accordance with
applicable federal laws;
◊
are familiar with all relevant national/regional safety and
accident prevention regulations.
◊
have read this operation and maintenance manual.
Installation, maintenance, storage and disposal of
demolition and sorting grab is only permitted when carried
out by persons who:
◊
are familiar with all relevant national/regional safety and
accident prevention regulations.
◊
have read this operation and maintenance manual.
Operation of the demolition and sorting grab is only
permitted when carried out by qualified excavator operators.
Operators are qualified if they:
◊
have been trained in accordance with federal regulations
to operate an excavator.
◊
are familiar with all relevant national/regional safety and
accident prevention regulations.
◊
have read this operation and maintenance manual.
Testing the installation of the demolition and sorting grab is
only permitted when carried out by persons authorised to do
so.
Repair of the demolition and sorting grab is only permitted
when carried out by persons under the instruction of Dehaco.
1.3 Intended use
The demolition and sorting grab should only be attached to an
excavator with a capacity suitable for use with the demolition
and sorting grab. Read the manual from the excavator
manufacturer thoroughly before installing and using the grab.
Follow all instructions closely.
The demolition and sorting grab may only be used for the
following activities:
◊
Demolition of timber structures
◊
Demolition of masonry
◊
Sorting
◊
Loading work
1.4 Use other than specified
Never use the demolition and sorting grab to:
◊
pull on/demolish girders, brackets, walls and partitions
This may cause damage to the demolition and sorting
grab and slewing ring and may also cause the excavator to
lose its stability.
◊
hit or hack.
◊
plough debris.
◊
move the excavator.
◊
lift or transport loads with attachments.
◊
work underwater.
◊
work in explosive environments.
1.5 Protective equipment
The personal protective equipment must comply with
applicable health and safety regulations.
Always wear the following personal protective equipment:
◊
safety helmet
◊
safety goggles with side shields
◊
safety gloves
◊
safety shoes
◊
warning vest
1.6 Transport, precautions
WARNING!
- FALLING SUPPORT
If the load-bearing capacity of the excavator is not sufficient,
it will not be stable when using the demolition and sorting
grab. The excavator could tip over and cause injury.
Using an excavator with excessive load capacity will cause
excessive load on the demolition and sorting grab resulting
in increased wear.
Ø
Only attach the demolition and sorting grab to an
excavator with suitable capacity.
Ø
The excavator must always remain stable.
Ø
Read this manual thoroughly before attaching and using
the demolition and sorting grab.
1.7 Hydraulic equipment, precautions
WARNING!
- EXCESSIVE HYDRAULIC PRESSURE
Excessive hydraulic pressure overloads the components
of the demolition and sorting grabs. This may cause
components to break or crack resulting in serious injury.
Ø
Insert the discharge tube of the pressure relief valve
directly in the tank to ensure safe operation!
Ø
The pressure relief valve must be set to the maximum
static pressure.
Ø
The settings for the pressure relief valve must be checked
to ensure the maximum static pressure of the hydraulic
system (see Technical Specifications section) is never
exceeded. Apply a lead seal to the pressure relief valve.
Ø
Prior to the first use, the safety devices on the hydraulic
system must be inspected for their quality, suitability
and performance by a professional/approved inspection
agency (CE marking, etc.)
Ø
When any significant changes are made to the hydraulic
system, an acceptance inspection must be carried out in
accordance with the relevant national safety regulations.
WARNING!
- DISCHARGE OF HOT HYDRAULIC OIL
The hydraulic system is under high pressure. Hydraulic
lines may leak or burst. Discharge of hydraulic oil can
cause serious injury.
Ø
When attaching the demolition and sorting grabs, no
hydraulic lines are to be laid through the excavator cabin
Ø
Only use hydraulic lines that meet with the following
quality requirements:
-
For the
Open and Close functions:
§
Hydraulic hoses with 4 reinforcing steel cables in
accordance with DIN EN 8566 4SH.
§
Hydraulic tubes; seamless cold drawn steel
tubes in accordance with DIN EN 10305.
-
For the
Rotate function:
§
Hydraulic hoses with two steel braids in
accordance with DIN EN 853 2SN.
§
Hydraulic tubes; seamless cold drawn steel
tubes in accordance with DIN EN 10305.
1.8 Consumables, precautions
WARNING!
- HOT, HIGH PRESSUSE HYDRAULIC FLUID
A leak in the hydraulic system will cause hydraulic oil to spray
out under high pressure. The oil stream can penetrate human
skin and cause permanent injury. Hot hydraulic oil can cause
burns.
Ø
Never use your hands to locate leaks.
Ø
Always keep your face away from a potential leak.
Ø
If hydraulic oil has penetrated your skin, always consult a
physician immediately.
WARNING!
- SPILLED HYDRAULIC OIL
Spilled hydraulic oil can make the floor slippery causing
people to slip and resulting in injury. Hydraulic oil is
harmful to the environment and must not penetrate the
soil or reach the water table/ground water supplies.
Ø
Ensure no hydraulic oil is spilled.
Ø
When hydraulic oil has spilled, clean the floor
immediately.
Ø
Observe all regulations regarding safety and
environmental protection when using hydraulic oil.
WARNING!
- SKIN INFECTIONS/DISEASES CAUSED BY OIL AND GREASE
Hydraulic oil and grease can cause skin rashes (or even
eczema) if they come into contact with the skin.
Ø
Avoid skin contact with hydraulic oil and grease.
Ø
Use a suitable product to protect the skin.
Ø
Always wear safety gloves when working with hydraulic
oil or grease.
Ø
Wash contaminated skin immediately with soap and
water.
1.9 Explosions and fire, precaustions
DANGER!
- EXPLOSION AND FIRE
Explosions cause serious injury or can result in death.
Explosives touched by the demolition and sorting grab could
cause an explosion.
Ø
Never use the demolition and sorting grab in the
immediate vicinity of explosives.
Ø
Ensure no explosives are hidden in the concrete.
Ø
Identify the location of the gas lines on drawings of the
