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Degelman 5900 Series, Operator'S Manual/Parts Catalog

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Degelman 5900 Series Operator'S Manual/Parts Catalog Download Page 3

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 IMPORTANT:

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QUICK GUIDE INDEX

                                                 

Introduction 

 1

Safety 

 2 

Operation 

 4

Maintenance 

 6 

Transport & Storage 

11

Troubleshooting 12
Blade Attachments 

13

Blade Components 14
Pivot & Main Frame Components 

15

Side Brackets & Installation 

16

Hydraulic Routing 

18

Cylinders 19
Mounting 21
Warranty 22

D E G E L M A N   I N D U S T R I E S   L P 

B O X   8 3 0 - 2 7 2   I N D U S T R I A L   D R I V E ,

R E G I N A ,   S K ,   C A N A D A ,   S 4 P   3 B 1

F A X 306.543.2140 P H 3 0 6 . 5 4 3 . 4 4 4 7

1 . 8 0 0 . 6 6 7 . 3 5 4 5   D E G E L M A N . C O M

Summary of Contents for 5900 Series

Page 1: ...EERE 8130 8530 8225R 8360R FT4 8245R 8370R D E G E L M A N I N D U S T R I E S L P B O X 8 3 0 2 7 2 I N D U S T R I A L D R I V E R E G I N A S K C A N A D A S 4 P 3 B 1 FA X 306 543 2140 P H 306 543 4447 1 8 0 0 6 6 7 3 5 4 5 D E G E L M A N C O M ...

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Page 3: ...ttachments 13 Blade Components 14 Pivot Main Frame Components 15 Side Brackets Installation 16 Hydraulic Routing 18 Cylinders 19 Mounting 21 Warranty 22 D E G E L M A N I N D U S T R I E S L P B O X 8 3 0 2 7 2 I N D U S T R I A L D R I V E R E G I N A S K C A N A D A S 4 P 3 B 1 FA X 306 543 2140 P H 306 543 4447 1 8 0 0 6 6 7 3 5 4 5 D E G E L M A N C O M ...

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Page 5: ... of high quality and dependable product owners This product was designed and built specifically for you the customer Through our research and with your input and feedback we present to you our 5900 Series Dozer Blade Designed with durability safety and performance in mind this dozer blade is ready for years of quality service In order to help you keep your dozer blade in top operating condition we...

Page 6: ...ate the unit and at least annually thereafter per OSHA regulation 1928 57 The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided A person who has not read and understood ALL operating and safety instructions is not qualified ...

Page 7: ...r is running Keep hands feet away from under blade Turn engine off when hooking up hydraulics TRANSPORTING Lift blade up then hold with safety chain Make sure SMV sign reflectors are clean Use your hazard lights GENERAL SAFETY 1 Read and understand the Operator s Manual and all safety signs before using Review safety related items with all operators annually 2 Lower blade to ground stop tractor en...

Page 8: ...o be sure there is sufficient clearance between the tires and the angling cylinders If necessary move the wheels to a wider setting to provide clearance See your Tractor Operator s Manual 2 Rear Wheel Weight and Tire Inflation Add necessary rear end weights for efficient operation and safety Any of the cast iron weights recommended for your tractor or liquid in the tires may be used for necessary ...

Page 9: ...chine and could place themselves or bystanders in danger OPERATING SPEED For normal operation operate the tractor at a comfortable or manufacturer recommended speed When operating over rough terrain or limited to space reduce engine speed The actual forward speed will be determined by tractor horsepower land density and depth of cut Experience will teach you the most efficient operating speed but ...

Page 10: ...eutral set park brake and remove ignition key before servicing adjusting or repairing 3 Clear the area of bystanders especially children when carrying out any maintenance and repairs or making adjustments 4 Place safety stands or large blocks under the frame before removing tires or working beneath the machine 5 Be careful when working around or maintaining a high pressure hydraulic system Wear pr...

Page 11: ...ghtening procedure is specified for a specific application do not use these values Refer to the Parts section for proper grade and length of bolts for replacement parts Do not replace locknuts with nuts and lock washers Replace all parts with original specified parts only Dry values shown mean the bolt nut is plain or zinc plated without any lubrication CHECK HARDWARE TORQUE TORQUE all hardware Un...

Page 12: ...remove any kinks or excessive curl to make installation easier and prevent it from falling out b Insert the removal ring into the internal groove with the feathered end pointing into the tube 1 Retract the rod assembly 2 Remove the external steel wire ring REPAIRING A WIRE RING CYLINDER 3 Remove any dirt that may have accumulated on the cylinder head 4 Using the mallet and punch push the head into...

Page 13: ... with edge 16 Tap the head the rest of the way until the end is flush with the tube IMPORTANT The head gland must be inserted until it is flush with the tube to allow the inner wire ring to snap into its seated position in the internal cylinder groove Failure to insert the head flush as shown will result in the head and rod assembly coming out of the tube when pressure is applied to the cylinder 1...

Page 14: ...6 Torque cylinder end cap to 440 lb ft 600 N m 7 Tighten Set Screw on end cap to 6 lb ft 8 N m Set Screw Style Barrel Rod Assembly Lock Nut End Cap Locking Ring Piston O Rings Flat Washer Rod Seal Wear Ring Rod Wiper Seal Piston Seals Style may vary 5 Part Seal shown Pin Assembly Shoulder Bolt REPAIRING A THREADED HEAD CYLINDER DISASSEMBLY 1 Loosen Locking Ring and turn off end cap 2 Carefully rem...

Page 15: ...ially safety and reflective should be replaced when they become damaged or worn Contact your dealer Safety Decals 142386 Warning Decal Falling Blade 2 Reflective Decals 142557 Amber Reflector 2 x 9 lg 2 located top front corners of blade 142556 Red Reflector 2 x 9 lg 2 142650 Fluorescent Reflector 2 x 9 lg 2 Product Decals 142008 Degelman Logo 25 3 4 lg 2 142780 5900 Blade Decal 1 REPLACEMENT DECA...

Page 16: ...oad crown Change operation of the dozer to prevent running on crown of road Cutting edge wearing excessively at ends of dozer High downward force on ends of dozer Adjust skid shoes to prevent contact Change operation to prevent this type of contact Breaking cutting edge bolts Cutting edge bolts not properly torqued Under torqued bolts allows impact to break bolts Over torqued bolts can fail from t...

Page 17: ...Flat Washer 3 4 16 118050 Bolt 3 4 x 3 8 One Foot Extension Hardware Side Plate Hardware High Volume 117414 Lock Nut 3 4 8 118775 Flat Washer 3 4 16 118047 Bolt 3 4 x 2 1 2 8 Side Plate Hardware 781615 Tilt Lock Out Kit 1 781625 Angle Lock Out Kit 1 Note To avoid equipment damage Tilt kit must also be purchased and installed if using the Angle Lockout kit 781618 Angle Lock Out Assy Outside 2 78162...

Page 18: ...ft 781300 10 ft 117145 Wear Bushing 2 117145 Wear Bushing 2 781336 Pin Angle Cylinder 2 781328 Tilt Bell 1 781326 Tilt Ring 2 118011 Bolt 1 2 x 1 1 2 2 118051 Bolt 3 4 x 3 GR8 6 118587 Flat Washer 1 2 2 118504 Lock Washer 1 2 2 118447 Lock Nut 5 8 GR5 2 781370 Relief Valve Bracket 2 141524 Relief Valve 1 781340 Pivot Pin Blade Pivot 1 118538 Flat Washer 5 16 2 118530 Lock Washer 5 16 2 118427 Lock...

Page 19: ...Clamp 2 halves 3 118014 Bolt 1 2 x 2 3 118126 Bolt 1 2 x 4 2 118420 Lock Nut 1 2 3 118504 Lock Washer 1 2 2 118512 Flat Washer 1 2 6 FRONT FRAME BRACKET 122329 HQT Pin 2 1 16 x 5 3 8 2 MAIN FRAME ASSEMBLY 118751 Bolt M20 x 60 8 118775 Flat Washer 3 4 SAE M20 8 Integrated weight bracket for existing weights if required 118775 Flat Washer 3 4 SAE M20 12 118750 Lock Nut M20 6 117455 Bolt M20 x 170 6 ...

Page 20: ...racket RH 1 118775 Flat Washer M20 16 118751 Bolt M20 x 60 8 118747 Bolt M20 x 80 8 Front 4 bolts Rear 4 bolts 790635 Side Bracket LH 1 790552 Side Bracket RH 1 118775 Flat Washer 3 4 SAE M20 16 118751 Bolt M20 x 60 8 118747 Bolt M20 x 80 8 LH RH Front 4 bolts RH Rear 4 bolts TOOLBOX MOUNT EXTENSION Uses hardware from side bracket for installation 118040 Bolt 3 4 x 2 1 2 2 780367 Toolbox mount bra...

Page 21: ...inder bolts 1 1 2 3 IMPORTANT TORQUE Torque all bolts properly Refer to maintenance section for torque specifications 4 4 Toolbox bracket is re located Weights are removed Side brackets hardware depend on tractor model see below IMPORTANT Dozer weights MUST be removed before mounting dozer blade and when dozing Front frame bracket location Weight bracket is removed IMPORTANT Both the existing doze...

Page 22: ...e reference chart below 141527 Tee 3 4 JIC m x JIC m x ORB 141505 Tee 3 4 JIC m x ORB x JIC m 141501 Tee 3 4 JIC m 141518 90 Elbow 3 4 JIC m x JIC f 141504 90 Elbow 3 4 m JIC x ORB 141513 90 Elbow 3 4 JIC m 141616 45 Elbow 3 4 JIC m x ORB 141515 Connector 3 4 m JIC x ORB 141581 Quick Coupler m 3 4 ORB 141582 Quick Coupler f 3 4 ORB 141506 Orifice Plate 0 07 ID 141577 Dust Cap Coupler m 141578 Dust...

Page 23: ...torque 2 122327 Barrel 1 122508 Lock Ring 2 122506 Open Cap 2 PREVIOUS 122325 Cylinder 2 x 4 x 1 1 4 Internal Rod Thread 123060 Seal Kit 122206 Rod Ball Joint 1 122602 Barrel 1 122558 Lock Ring 1 122209 Open Cap 1 118441 Lock nut 7 8 UNF unitorque 1 122210 Piston 1 122212 Seal Kit 1 PREVIOUS 122200 Cylinder 3 x 20 x 2 122670 Pin 1 1 2 x 2 3 4 2 118796 Shoulder bolt 1 2 GR8 UNC 2 118924 Flat washer...

Page 24: ...4 ORB 8 141517 Connector 3 4 JIC m 8 141676 Connector 3 4 ORB m 1 REAR TRACTOR HYD CONNECTIONS 20 21 Continues to Rear Hose Routing Connection 10 10 10 10 50 50 50 216 2 2 10 10 7 50 216 9 2 10 141504 90 Elbow 3 4 JIC m x ORB 4 141527 Tee 3 4 JIC m x JIC m x ORB 2 ANGLE CYLINDER ROUTING 123088 Cylinder 3 x 20 x 2 2 Previously 122200 126548 Hose 3 8 x 50 4 50 216 126553 Hose 3 8 x 216 2 141515 Conn...

Page 25: ...o 5 8 gap between the front bracket pin and the front hook Important You must retract the lift cylinders to lift blade before disengaging the HQT Hydraulic Quick Tach cylinder pins This transfers the weight to the front bracket hook from the rear axle Otherwise the whole assembly may come crashing down Procedure to remove blade 1 Retract lift cylinder to lift blade 2 Connect Open the HQT circuit B...

Page 26: ... rental machinery or loss of use No other warranty of any kind whatsoever express or implied is made with respect to this sale and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale This exclusion shall not apply in any jurisdiction where it is not permitted...

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