Debem Boxer 1003, Original Instructions Manual

Page: 49 / 68

6.4.1b
6.4.1d
6.4.1c
Capitolo / - PARTI DI RICAMBIO
Istruzioni Originali - BOXER rev. 01-17
www.debem.it POMPE PER L’INDUSTRIA Pagina 12 di 36
BOXER 50 - Plastica
Posizione DESCRIZIONE DESCRIPTION Quantità
1 Monoblocco centrale Central block 1
3 Corpo pompa Pump casing 2
4 Collettore Manifold 2
5a Sede sfera Ball seat 4
5b Gabbia guida sfera Ball runner cage 4
6 Albero Shaft 1
7 Silenziatore Silencer 1
8 Piattello interno Internal cap 2
9 Molla a tazza Belleville washer 2
10 Cappellotto Cap 2
11 Sfera Ball 4
12 Membrana interna Internal diaphragm 2
13 Membrana esterna External diaphragm 2
14 Dado quadro Square nut 8
15 Anello d’arresto Stop ring 2
17 Guarnizione sede sfera inferiore Ball seat packing low 4
17a Guarnizione sede sfera superiore Ball seat packing up 4
18 Tappo collettore Manifold cap 2
19 Scambiatore pneumatico Pneumatic exchanger 1
20 Vite coperchio scarico aria Air exhaust lid screw 2
22 Coperchio scarico aria Air exhaust cover 1
23 Dado flangiato Flanged nud 12
26 Vite corpo pompa Pump casing screw 12
27 Guarnizione tappo collettore Manifold cap packing 2
29 Rondella Washer 12
33 O-ring O-ring 4
36 Rondella Washer 8
40 Tappo polietilene Polyetylene cup 1
17a
5b
11
33
5a
17
3
29
26
14
17a
14
5b
11
33
5a
17
28
36
4
27
18
23
1
6
19
15
9
8
12
13
10
27
18
33
5a
17
10
13
12
8
9
23
4
36
28
20
22
7
40
17a
5b
11
14
26
29
14
17a
5b
11
33
5a
17
6.4.1a
6.4.1a
Page 49 of 68
INDUSTRIAL PUMPS
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Chapter 6 - Routine Maintenance
Translation of Original Instructions - BOXER rev. 2021
6.4 PRODUCT CIRCUIT MAINTENANCE
This operation is reserved for trained and qualified Mechanical Servicemen, equipped with suitable Per-
sonal Protective Equipment (PPE); see the Technical and Safety Data Sheets of the treated liquid.
CAUTION
: risk of contact with toxic or corrosive fluids.
The maintenance of the product circuit of the pump must be carried out periodically to ensure an optimal
performance and the necessary safety conditions, operating as described below.
6.4.1
PUMP DISASSEMBLY
To carry out the product circuit maintenance, it is necessary to disassemble the pump as follows:
Safety requirements for the operation:
• Pump stopped with air supply disconnected and interlocked and residual pressure discharged;
• Pump with the external parts cleaned/washed;
• Pump with internal product circuit washed and decontaminated (according to the pumped liquid);
• Pump with product circuit drained of the contaminated washing liquid;
• Closed product sectioning valves (suction and delivery);
• Suction and delivery pump and circuits at ambient temperature.
6.4.1a
To stop the pump, only operate on the air supply: close the ball valve and the 3-way sectioning valve . Close the
upstream 3-way safety valve, discharge the residual pressure from the pneumatic system of the
pump and place the safety interlock.
CAUTION
: risk of internal back-pressures and projection of components during disassembly.
In severe conditions (incorrect installations and/or stops and/or in stall conditions), residual pressures inside
the pump can be generated which are not discharged. Before opening and disassembling the pump, it is
necessary to secure the pump casings with a suitable ratchet strap and wear suitable Personal Protective
Equipment (PPE).
6.4.1b
Disconnect the suction and delivery pipes of the pump fluid.
6.4.1c
Disassemble and remove the pump from the place of installation using suitable lifting equipment and adequately
drain the product circuit according to the treated product.
CAUTION
: risk of leakage of the washing and/or contaminated liquid.
The pump is not self-draining, pay attention during handling and disassembly.
6.4.1d
Use the relevant Spare Parts table for the pump disassembly and reassembly sequence to access the internal parts
of the treated operations.