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1.0  Product APPLIcAtIoN

1.1 PURPOSE: 

Flexiguard

®

 Anchorage Systems are designed to provide anchorage connection points for a Personal Fall Arrest 

System (PFAS).

WArNINg:

 Unless otherwise noted, Capital Safety equipment is designed for use with Capital Safety approved components and 

subsystems only. Substitution or replacement with non-approved components or subsystems may jeopardize compatibility of equipment 

and may affect safety and reliability of the complete system. Do not hang, lift, or support tools or equipment from the Anchorage 

System, or attach guy lines for antennas, phone lines, etc.

1.2 SUPERviSiOn:

 Installation of this equipment must be supervised by a Qualified Person

1

. Use of this equipment must be 

supervised by a Competent Person

2

.

1.3 TRAininG:

 This equipment must be installed and used by persons trained in its correct application. This manual is to be 

used as part of an employee training program as required by OSHA. It is the responsibility of the users and installers of 

this equipment to ensure they are familiar with these instructions, trained in the correct care and use of this equipment, 

and are aware of the operating characteristics, application limitations, and consequences of improper use of this 

equipment.

ImPortANt:

 

Training must be conducted without exposing the user to a fall hazard. Training should be repeated periodically.

1.4 

REScUE PlAn:

 When using this equipment and connecting subsystem(s), the employer must have a rescue plan and the 

means at hand to implement and communicate that plan to users, Authorized Persons

3

, and Rescuers

4

. A trained, on-

site rescue team is recommended. Team members should be provided with the equipment and techniques to perform a 

successful rescue. Training should be provided on a periodic basis to ensure rescuer proficiency.

1.5 

inSPEcTiOn FREqUEncy:

 The Flexiguard Anchorage System shall be inspected by the user before each use and, 

additionally, by a Competent Person other than the user at intervals of no more than one year

5

. Inspection procedures 

are described in the 

“Inspection and Maintenance Log”

 (Table 2). Results of each Competent Person inspection should be 

recorded on copies of the 

“Inspection and Maintenance Log”

.

1.6 

AFTER A FAll:

 If the Flexiguard I-Beam Sliding Anchor Post is subjected to the forces of arresting a fall, it must be 

removed from the field of service immediately and replaced or inspected by an Authorized Capital Safety Representative.

2.0  SyStem coNSIderAtIoNS

2.1 AnchORAGE:

 Structure on which the Flexiguard Anchorage System is placed or mounted must meet the Anchorage 

specifications defined in Table 1.

From oSHA:

 Anchorages used for attachment of Personal Fall Arrest Systems shall be independent of any anchorage being used 

to support or suspend platforms, and capable of supporting at least 5,000 lbs (22 kN) per user attached, or be designed, installed, and 

used as part of a complete Personal Fall Arrest System which maintains a safety factor of a least 2, and is under the supervision of a 

qualified person.

2.2 

PERSOnAl FAll ARREST SySTEm:

 Personal Fall Arrest Systems (PFAS) used with the Anchorage System must meet 

applicable OSHA, ANSI, state, and federal requirements. The PFAS shall incorporate a Full Body Harness and meet the 

following capabilities:

Arresting Force

maximum Free Fall Distance

PFAS with Self Retracting Device

900 lb (4 kN) Maximum Arresting Force 

or 900 lb (4 kN) Average Arresting 

Force (as defined in ANSI Z359.14)

2 ft (0.61 m)

ImPortANt:

 Only SRLs can be used with the Flexiguard SafRig Fall Arrest System. Refer to SRL manufacturer’s instructions.

2.3 

FAll PATh AnD SRl lOcKinG SPEED:

  A clear path is required to assure positive locking of an SRL. Situations which 

do not allow for an unobstructed fall path should be avoided. Working in confined or cramped spaces may not allow the 

body to reach sufficient speed to cause the SRL to lock if a fall occurs. Working on slowly shifting material, such as sand 

or grain, may not allow enough speed buildup to cause the SRL to lock.

2.4 hAZARDS:

 Use of this equipment in areas with environmental hazards may require additional precautions to prevent 

injury to the user or damage to the equipment. Hazards may include, but are not limited to: heat, chemicals, corrosive 

environments, high voltage power lines, explosive or toxic gases, moving machinery, sharp edges, or overhead materials 

that may fall and contact the user or Personal Fall Arrest System.

1  Qualified Person:

 A person with a recognized degree of professional certificate and with extensive knowledge, training, and experience in the fall protection 

and rescue field who is capable of designing, analyzing, evaluating, and specifying fall protections and rescue systems to the extent required by OSHA and other 

applicable standards.

2  Competent Person:

 One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary,  

hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

3  Authorized Person:

 For purposes of the Z359 standards, a person assigned by the employer to perform duties at a location where the person will be exposed 

to a fall hazard.

4  Rescuer:

 Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system.

5  Inspection Frequency:

 Extreme working conditions (harsh environments, prolonged use, etc.)may require increasing the frequency of competent person 

inspections.

Summary of Contents for Flexiguard 8530579

Page 1: ...y Form no 5903394 Rev B USER INSTRUCTION MANUAL The Ultimate in Fall Protection SafRig Fall Arrest System Model Numbers Figure 1 Figure 1 8530595 8530606 240 610 cm 69 175 cm 45 114 cm 8530579 8530607 240 610 cm 69 175 cm 60 152 cm ...

Page 2: ...2 Figure 2 B D A E H C F K A D E H F G G J J I I Figure 3 Figure 4 A A B C Figure 5 A B C D E F G ...

Page 3: ... 5 3 6 3 7 3 8 12 0 12 0 12 0 12 2 12 4 12 6 13 0 13 4 3 7 3 7 3 7 3 7 3 8 3 9 4 0 4 1 13 0 13 0 13 0 13 2 13 3 13 6 13 9 14 3 4 0 4 0 4 0 4 0 4 1 4 1 4 2 4 4 14 0 14 0 14 0 14 1 14 3 14 6 14 9 15 2 4 3 4 3 4 3 4 3 4 4 4 4 4 5 4 6 15 0 15 0 15 0 15 1 15 3 15 5 15 8 16 2 4 6 4 6 4 6 4 6 4 7 4 7 4 8 4 9 16 0 16 0 16 0 16 1 16 3 16 5 16 8 17 1 4 9 4 9 4 9 4 9 5 0 5 0 5 1 5 2 17 0 17 0 17 0 17 1 17 3 ...

Page 4: ...4 Figure 7 Figure 8 Figure 9 ...

Page 5: ...5 Figure 10 A A B Figure 11 C A B ...

Page 6: ...6 Figure 12 Figure 13 D A B C E F G G ...

Page 7: ...d rescue capability Figure 2 illustrates components of the SafRig Fall Arrest System See Table 1 for Component Specifications The Boom E extends from the Vertical Mast D A Self Retracting Lifeline is be connected to the Boom for fall protection The Vertical Mast can be rotated 360 with the Rotation Handle G and locked at 11 increments or allowed to rotate through a range defined by stop pins see F...

Page 8: ...or attachment of Personal Fall Arrest Systems shall be independent of any anchorage being used to support or suspend platforms and capable of supporting at least 5 000 lbs 22 kN per user attached or be designed installed and used as part of a complete Personal Fall Arrest System which maintains a safety factor of a least 2 and is under the supervision of a qualified person 2 2 Personal Fall Arrest...

Page 9: ...ave any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 lbs 22 2 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage see Figure 4 Connectors must be compatible in size shape and strength If the connecting e...

Page 10: ...ver the Base See Figure 10 Lift the assembled Vertical Mast by slinging B the Boom with a Forklift or Crane Position the Vertical Mast so the mounting socket in the bottom of the Vertical Mast is directly over the Hitch Ball Post 3 Lower the vertical mast onto the Base Lower the Vertical Mast onto the Base until the Hitch Ball fully seats in the Vertical Mast mounting socket 3 5 INSTALL optional R...

Page 11: ...e in Figure 6 4 2 FALL ARREST CONNECTIONS Figure 12 illustrates application of the Flexiguard SafRig Fall Arrest System and its Fall Arrest Connections The system must always be used with a Full Body Harness and Fall Arrest subsystem warning When transferring between SRLs always maintain 100 tie off to ensure fall arrest protection in the event of a fall important No more than one person meeting t...

Page 12: ...hat are used with the Flexiguard SafRig Fall Arrest System should be installed and inspected per the manufacturer s instructions Outrigger Base Models 8530579 and 8530607 Ensure that the outriggers are not bent or cracked and that all hardware is present and securely tightened Serial Number s Date Purchased Model Number Date of First Use Corrective Action Maintenance Approved By Date Corrective Ac...

Page 13: ...n Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved By Date Corrective Action Maintenance Approved B...

Page 14: ...9 8530595 WEIGHTS INDIVIDUAL COMPONENTS DAVIT 550 lbs 249 kg C W BASE 5 000 lbs 2268 kg I BASE 1 300 lbs 590 kg TOTAL SYSTEM 8530579 1 850 lbs 839 kg 8530595 5 550 lbs 2517 kg All Models WARNING PLACE 9504547 ID LABEL HERE 9512505 REV A PORTABLE COUNTERWEIGHTED JIB BASE SYSTEM WITH CENTER MOUNTED SLEEVE OPERATORS INSTRUCTIONS TM FORK POCKETS LEVELING JACK MOUNTS JACKS OPTIONAL DO NOT USE THIS SYST...

Page 15: ...15 ...

Page 16: ...or defects that are the result of product abuse misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IM...

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