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Tanks  are  manufactured  from  galvanised  steel  plate  and  all  have  an  in-built  electric 
booster  heater  and  magnesium  anode  to  prevent  corrosion.  They  are  encased  in  an 
insulated fibreglass housing.

Collectors incorporate full area copper absorption plates ultrasonically welded to copper 
circulation tubes which are enclosed in an insulated glass covered housing.

Heater systems are supplied complete with all piping connections including a bleed cock 
and a pressure release valve at the tank outlet.

3. WARNING AND SYMBOLS

The installation of the solar system must be in accordance with 
the  relevant  requirements  of  the  local  authority  building 
regulations  as  well  as  regulations  for  the  prevention  of 
accidents when carrying out works such as solar installation. It 
is  necessary  to  do  so  in  a  safe  and  workman  like  manner, 
taking due care of any aspects of the works that could result in 
injuries to person in or about the building as well as workers, 
passers by and the general public at large.

2. EQUIPMENT SPECIFICATIONS

The  equipment  supplied  comprises  of  two  principal  components,  the  tank  and  the 
collectors which are mounted together on a frame. The units work on the thermosyphon 
principal whereby the temperature differential between the top and bottom of the system 
creates water circulation thus facilitating the heating process. Two tank specifications are 
available offering direct or indirect heating. Indirect heating uses a separate flow of pure 
water  through  the  collector  which  transfers  heat  to  the  service  water  through  a  jacket 
around the storage tank. Indirect heating tanks are slightly less efficient though should be 
used when the service water is highly mineralised. Tank layouts are shown below:-

Summary of Contents for ULTRASUN UFD

Page 1: ...Installation Operating Manual ULTRASUN UFD Flatplate Solar Systems...

Page 2: ......

Page 3: ...INDEX Davis Shirtliff Ltd 2020 Contents herein are not warranted 5 INSTALLATION 6 6 SYSTEM COMMISSIONING 7 7 USAGE 7 8 MAINTENANCE 7 9 TROUBLE SHOOTING 8 10 TERMS OF WARRANTY 10 3 WARNINGS SYMBOLS 3...

Page 4: ...e in various tank sizes and collector configurations to suit domestic and small scale institutional applications They are effective and robust products designed for many years of trouble free operatio...

Page 5: ...0 1 X FCP2 4 UFD320DS 3 0 1 7 18 48 12 A B C D E Full Weight kg Empty Weight kg Dimensions mm F 800 1920 2620 2780 700 253 93 600 800 1890 2590 2780 700 270 110 600 800 1890 2590 2780 700 355 135 600...

Page 6: ...ation It is necessary to do so in a safe and workman like manner taking due care of any aspects of the works that could result in injuries to person in or about the building as well as workers passers...

Page 7: ...lectors should be covered while doing so Steam can escape from the expansion relief valve of the solar pump unit if the system is shut down To avoid injuries an expansion relief valve must be connecte...

Page 8: ...irradiation and also assists in the thermosyphon process Heater units should never be laid flat l Avoid any shade especially between 10am and 4pm Shade hugely reduces system efficiency Preferably sola...

Page 9: ...a gravity system or pressurised supply Pressurised systems are preferable as they give higher line pressures up to a maximum of 3 5 Bar Note that in the case of pressurised supply hot and cold lines m...

Page 10: ...nated in the collection capillaries Once primed it is vital to ensure that the system is properly sealed as fluid loss will render the system ineffective The system must therefore be thoroughly checke...

Page 11: ...ow 9 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Insufficient hot water High hot water usage at night Rotation use or replace with a larger system Prevailing weather conditions Incorporate compli...

Page 12: ...Lift valve hand lever and reset valve High mains pressure Use a pressure tank to regulate and reduce pressure levels Pressure is below specification settings Replace the valve if discharge continues...

Page 13: ...udes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause beyond...

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Page 16: ...INS455A 07 20...

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