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All units are fitted with 3kW electric booster heaters which should be connected to the 
mains supply via 20A fuse or MCB by a qualified electrician. Manual control is suggested 
with the switch mounted in a convenient place. 

6. SYSTEM COMMISSIONING

a)

 

    Direct Systems

On installation or after service it is important that the system is primed. This is carried 

out by first opening the incoming feed followed by the bleed cock and then observing 
when all air is expended from the bleed outlet. Proper priming is important or else the 
unit will not operate at full efficiency

b)     Indirect Systems

As well as priming the service water as indicated above, it is important to fill the 

heating system with pure water. Ordinary lowly mineralised tap or drinking water is 
suitable and care must be taken to completely fill the collector and tank jacket. This is 
done using the priming plug on top of the tank and carefully filling the unit until all air 
is expended. It is also important to open the top collector bleed plug to ensure air 
pockets are eliminated in the collection capillaries. Once primed, it is vital to ensure 
that the system is properly sealed as fluid loss will render the system ineffective. The 
system must therefore be thoroughly checked for leaks when operating and they must 
be sealed accordingly.

7. USAGE

It is important that the hot water availability is properly managed as solar energy 

heating only occurs between the hours of 9:00am - 4:00pm. This effectively means 
that hot water is available in the evening as any draw off will result in temperature 
reduction from the replacement cold water. If hot water is required in the morning 
there should  either be no night time draw off or the booster heater should be used. 
Users should plan hot water usage accordingly.

8. MAINTENANCE

a)     Direct Systems

Direct hot water system have no moving parts and are essentially maintenance free, 

though periodically the collector glass cover should be cleaned as a dust layer will 
reduce efficiency. 

b)     Indirect Systems

Indirect systems rely on the small volume of circulated heating water in the sealed 
system and full efficiency is obtained only when it is fully charged with water. The units 
must therefore be regularly checked, recommended on a monthly basis and any 
leaked water replaced. 

Summary of Contents for ULTRASUN UFD

Page 1: ...Installation Operating Manual ULTRASUN UFD Flatplate Solar Systems...

Page 2: ......

Page 3: ...INDEX Davis Shirtliff Ltd 2020 Contents herein are not warranted 5 INSTALLATION 6 6 SYSTEM COMMISSIONING 7 7 USAGE 7 8 MAINTENANCE 7 9 TROUBLE SHOOTING 8 10 TERMS OF WARRANTY 10 3 WARNINGS SYMBOLS 3...

Page 4: ...e in various tank sizes and collector configurations to suit domestic and small scale institutional applications They are effective and robust products designed for many years of trouble free operatio...

Page 5: ...0 1 X FCP2 4 UFD320DS 3 0 1 7 18 48 12 A B C D E Full Weight kg Empty Weight kg Dimensions mm F 800 1920 2620 2780 700 253 93 600 800 1890 2590 2780 700 270 110 600 800 1890 2590 2780 700 355 135 600...

Page 6: ...ation It is necessary to do so in a safe and workman like manner taking due care of any aspects of the works that could result in injuries to person in or about the building as well as workers passers...

Page 7: ...lectors should be covered while doing so Steam can escape from the expansion relief valve of the solar pump unit if the system is shut down To avoid injuries an expansion relief valve must be connecte...

Page 8: ...irradiation and also assists in the thermosyphon process Heater units should never be laid flat l Avoid any shade especially between 10am and 4pm Shade hugely reduces system efficiency Preferably sola...

Page 9: ...a gravity system or pressurised supply Pressurised systems are preferable as they give higher line pressures up to a maximum of 3 5 Bar Note that in the case of pressurised supply hot and cold lines m...

Page 10: ...nated in the collection capillaries Once primed it is vital to ensure that the system is properly sealed as fluid loss will render the system ineffective The system must therefore be thoroughly checke...

Page 11: ...ow 9 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Insufficient hot water High hot water usage at night Rotation use or replace with a larger system Prevailing weather conditions Incorporate compli...

Page 12: ...Lift valve hand lever and reset valve High mains pressure Use a pressure tank to regulate and reduce pressure levels Pressure is below specification settings Replace the valve if discharge continues...

Page 13: ...udes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause beyond...

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Page 16: ...INS455A 07 20...

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