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8

Periodically, recommended every three months a general inspection should be made 
and the following items checked:-

l

   Collector condition, leaking unions, dirty or broken glass, damaged water seals.

l

   Tank condition including casing damage, piping leaks and valve operation.

l

   Electric heater power connections.

l

   Replace worn out magnesium anode periodically.

l

   Booster pump and pressure tank settings (if applicable).

l

   Check shading of collectors 

Once  a  year,  it  is  recommended  to  flush  the  collectors  to  remove  any  settled 
sediments that may affect the thermosyphon flow.

9. TROUBLE SHOOTING 

PROBLEM

POSSIBLE CAUSE

SOLUTION

Insufficient
hot water

High hot water usage at night

Rotation use or replace with a larger
system

Prevailing weather conditions

Incorporate complimentary electric
heater to be used when irradiation 
is low

Non-operation of electric booster

Replace the electric heater

Air locks in the collectors

Ensure tank connections are higher
than collectors connection

Slow leaks by system or pipe work

Pressure test the pipes

Visually inspect for leaks. Raise top 
right hand corner on the system

Blockage in the connection pipes

Unblock then pipes

Collectors blocked with sediments

Flush collectors with clean water to
clear the sediments

Replace the blocked  pipes 

Incorporate a filter in the pipework

DIRECT SYSTEMS

Summary of Contents for ULTRASUN UFD

Page 1: ...Installation Operating Manual ULTRASUN UFD Flatplate Solar Systems...

Page 2: ......

Page 3: ...INDEX Davis Shirtliff Ltd 2020 Contents herein are not warranted 5 INSTALLATION 6 6 SYSTEM COMMISSIONING 7 7 USAGE 7 8 MAINTENANCE 7 9 TROUBLE SHOOTING 8 10 TERMS OF WARRANTY 10 3 WARNINGS SYMBOLS 3...

Page 4: ...e in various tank sizes and collector configurations to suit domestic and small scale institutional applications They are effective and robust products designed for many years of trouble free operatio...

Page 5: ...0 1 X FCP2 4 UFD320DS 3 0 1 7 18 48 12 A B C D E Full Weight kg Empty Weight kg Dimensions mm F 800 1920 2620 2780 700 253 93 600 800 1890 2590 2780 700 270 110 600 800 1890 2590 2780 700 355 135 600...

Page 6: ...ation It is necessary to do so in a safe and workman like manner taking due care of any aspects of the works that could result in injuries to person in or about the building as well as workers passers...

Page 7: ...lectors should be covered while doing so Steam can escape from the expansion relief valve of the solar pump unit if the system is shut down To avoid injuries an expansion relief valve must be connecte...

Page 8: ...irradiation and also assists in the thermosyphon process Heater units should never be laid flat l Avoid any shade especially between 10am and 4pm Shade hugely reduces system efficiency Preferably sola...

Page 9: ...a gravity system or pressurised supply Pressurised systems are preferable as they give higher line pressures up to a maximum of 3 5 Bar Note that in the case of pressurised supply hot and cold lines m...

Page 10: ...nated in the collection capillaries Once primed it is vital to ensure that the system is properly sealed as fluid loss will render the system ineffective The system must therefore be thoroughly checke...

Page 11: ...ow 9 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Insufficient hot water High hot water usage at night Rotation use or replace with a larger system Prevailing weather conditions Incorporate compli...

Page 12: ...Lift valve hand lever and reset valve High mains pressure Use a pressure tank to regulate and reduce pressure levels Pressure is below specification settings Replace the valve if discharge continues...

Page 13: ...udes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause beyond...

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Page 16: ...INS455A 07 20...

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