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1.  SPECIFICATIONS

Congratulations on selecting a Dayliff SunFlo Solar Pumping System. 
They are manufactured to the highest standards and if installed and 
operated correctly will give many years of efcient and trouble free 
service.  Careful  reading  of  this  Installation  Manual  is  therefore 
important,  though  should  there  be  any  queries  they  should  be 
referred to the equipment supplier.

1.1  PUMP

Solar Pumping Systems are available with several pump options as follows:-

SunFlo-S:

 Pumps are of positive displacement three-chamber diaphragm design and 

can run dry without damage. An internal by-pass is incorporated to prevent damage in the 
event of delivery cut-off.

Pump  components  are  manufactured  from  high  quality  engineering  plastic  with 
santoprene used for the diaphragm and EPDM for the valves. Casings are plastic for the 
150 and stainless steel for the 300.

PV connection is either direct or through a charge controller that is connected to a battery 
for 24hrs operation.

SunFlo- A: 

Pumps are of rotary screw design, the screw being made of stainless steel with 

a rubber stator. They feature an in-built controller for starting and running the pump which 
incorporates over and under current and voltage protection.

SunFlo-B: 

Pumps are of either rotary screw or centrifugal design depending upon model. 

Material of construction for rotary screw design is stainless steel screw with rubber stator 
while centrifugal pumps feature noryl impellers and stainless steel chambers.

Pumps  are  supplied  with  a  self-contained  multifunction  MPPT  (Maximum  Power  Point 
Tracking)  controller  that  provides  high  efficiency  output,  typically  +25%  higher  than 
conventional pumps of a similar water output. The controller also protects for over current, 
over  and  under  voltage  and  low  water  level  (with  provided  electrode)  and  features 
indicator  lights  that  give  the  pump's  operating  status.  The  system  can  be  optionally 
installed with batteries so the pump operates when there is insufficient solar irradiation.

1.2  POWER OUTPUTS

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Typical  performance  figures  are  given  at  standard  test  conditions  of  1000W/m   solar 

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irradiance and 25 C. Output will vary throughout the year depending upon prevailing 
irradiation levels. For indicative purposes, factors of 1.1 can be applied for hot arid areas 
and 0.9 for temperate high altitude areas in East Africa. Output will vary throughout the 
day as a proportion of the estimated hourly irradiation as shown in Graph 2.

Summary of Contents for SUNFLO-S 150

Page 1: ...Installation Operating Manual SOLAR PUMPING SYSTEMS...

Page 2: ......

Page 3: ...ng 1 1 Pump 2 1 2 2 Pump Installation 1 2 Power Outputs 3 1 2 3 Electrical Wiring 1 3 Pump Data 4 2 2 4 Low Water Level Protection 7 4 SYSTEM OPERATIONS 8 2 5 High Water Level Tank Sensor 7 4 2 Contro...

Page 4: ...for starting and running the pump which incorporates over and under current and voltage protection SunFlo B Pumps are of either rotary screw or centrifugal design depending upon model Material of con...

Page 5: ...8 5 6 5 7 5 9 6 5 5 8 5 1 5 3 Daily Output Graph 2 6 7 8 9 10 12 13 14 15 16 17 18 Time hrs 13 5 7 10 12 13 13 12 10 7 0 2 2 0 1 3 PUMP DATA SunFlo A SunFlo S SunFlo B H 104mm 13 8mm H SUNFLO S 150 SU...

Page 6: ...ing it is recommended that the drop cable electrode cable if fitted and rope are secured to the drop pipe by the tape provided and are not left loose A wide range of pump models are available and the...

Page 7: ...system to avoid dangerous power surges WARNING WARNING Ensure tight cable connections as loose connections are the most common source of system failures WARNING WARNING Ensure that the Isolator and Co...

Page 8: ...cuits The module connection cable should be connected to the PV Isolator that is provided with MCB overload protection All wiring connections should be made with the isolator off 5 SunFlo S System Lay...

Page 9: ...lar Battery L1 L2 L3 Motor Tank Well COM2 Solar Panel Battery TH WH COM1 Water Pipe Electronic water level sensor Well PV MODULES MODULES CONNECTIONS DC ISOLATOR OUTLET MPPT PUMP CONTROLLER SunFlo B 1...

Page 10: ...s provided on the main pump cable that is suitable for large diameter well installation where there is sufficient space for paddle operation If installed in a borehole the paddle should be removed by...

Page 11: ...ated systems a charge controller supplied in the system is required The controller must not be used for systems without batteries as performance will be impaired Charge controllers are fitted with LED...

Page 12: ...d light blinking Over current error Yellow light continuously on indicates the system voltage is too low Green light the tank is full Green light the well is empty If the light is blinking system is i...

Page 13: ...ay on the low level cut out re start with up to 30mins delay being available The WELL indicator will blink when the delay is activated If no delay is required the control should be set to 0 the recomm...

Page 14: ...he pump A battery system should start if the battery supply voltage is higher than what the pump requires If the pump was recently connected or reconnected to the controller it may be running in rever...

Page 15: ...handling lack of maintenance faulty installation incompetence on part of the equipment user Acts of God or any other cause beyond the Company s reasonable control Also any repair or attempt at repair...

Page 16: ...INS420A 05 19 www davisandshirtliff com...

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