Davey Water Products 401767 Installation & Operation Instructions Download Page 3

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Table of Contents

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Table of Contents

Important Safety Instructions

Overview of the ECO-matic system

Your ECO-matic Equipment

Installation Instructions

The Components of your ECO-matic: Power Supply

Components Continued: Control Box/ Cell/Back up/ Flow

Flow Meter/cell Plumbing / Saltpro Plumbing

Diagram: Simple Bypass Installation

Diagram: Powered Bypass Installation

Diagram: Gas Sensor & Pressure Switch Installation

Use of Pressure Switch / Pressure Switch Position

Electrical Connections: Main Power / Cell Power

Electrical Connections: Control Box

Connecting the Chemistry Controller

Diagram: External Control Connection

Optional Saltline Chemistry Controller -EMC-D

Operation of the Large COMM ECO-matic: Power Supply

Operation: Control Box Display

Operation: Switches

Operation: Winter Mode Switch

Operation: Stand By

Operation: Cell Power LED

Operation: Flow/Gas LED

Operation: Low Conductivity Shutdown, Low/High Temp Shutdown

Water Conductivity

Winter Mode

Pool Chemistry: Salt

Pool Chemistry: Other Chemicals

Possible Chemistry Problems

Maintenance: Daily, Weekly, Monthly, Semi-Annually

Maintenance: Cleaning the Cell

Troubleshooting

Technical Information: Dimensions, Weight, Power Consumption

Warranty

Installation Layout Sketch

Summary of Contents for 401767

Page 1: ...ay that is inconsistent with the directions on the label Do not use this device with bromide products Davey Water Products Pty Ltd 6 Lakeview Drive Scoresby Victoria 3179 Australia 61 397 309 232 IN CANADA CONTACT Alpine Spa Covers 2103 43rd St Vernon BC V1T 6K7 1 800 667 9707 LABEL CONTROLLER CELL Replacement cell for the chlorine generating device ECO matic COMM 1200 Automatic Chlorine Generator...

Page 2: ...on BC V1T 6K7 1 800 667 9707 INSTALLATION OPERATION INSTRUCTIONS For ECO matic COMM 4000 Automatic Chlorine Generator unit Do not use this device with bromide products For Davey Water Products Pty Ltd Australia P N 401767 ...

Page 3: ...ions Control Box 13 Connecting the Chemistry Controller 13 Diagram External Control Connection 14 Optional Saltline Chemistry Controller EMC D 14 Operation of the Large COMM ECO matic Power Supply 15 Operation Control Box Display 16 Operation Switches 17 Operation Winter Mode Switch 17 Operation Stand By 17 Operation Cell Power LED 17 Operation Flow Gas LED 18 Operation Low Conductivity Shutdown L...

Page 4: ... stabilizer cyanuric acid 11 For proper sanitation spas must be completely drained periodically The number of days between COMPLETE SPA DRAINAGE is equal to the volume of spa water in litres divided by 10 times the maximum number of daily spa users Refill spa with water and repeat DIRECTIONS FOR USE of thedevice 12 Do not use this device with bromide products 13 Health and Hyperthermia warnings fo...

Page 5: ...5 20 SAVE THESE INSTRUCTIONS ...

Page 6: ...O matic system will provide the sanitizer necessary to maintain your pool spa water by using and recycling a natural product salt Your ECO matic will do exactly the same thing as pool chlorine would do HOCl the same effective sanitizer as would result if pool chlorine was added to the water but without them the unpleasant aspects of chlorine compounds and without the need to handle them Your ECO m...

Page 7: ...ed for masonry bolts wall plugs The unit can be lifted on off Note this unit is heavy Please allow for this when installing Instructions for mounting bracket use are provided in the package containing the brackets Control Box Should be mounted at approximately the same height as the Power Supply to allow easy access and viewing This unit has a keyhole mount at center top rear Once the unit has bee...

Page 8: ...5 7 5cm 2 or 3 should be installed into the cell line one flow meter per installed ECO matic Install the flow meter per manufacturer s instructions on the 5 7 5cm 2 or 3 by pass line leading to the electrolytic cell ELECTROLYTIC CELL PLUMBING The Electrolytic Cell has been designed to operate in a bypass on the pool return line Water flow through the cell must be in the flow range specified on pag...

Page 9: ... to the pool return This will increase the back pressure to the pool pump filter but should not affect performance unless the pump filter performance is already poor Note the use of the Gas Sensor isolation valves and sample line The sample line is a simple tap used to collect a sample of cell effluent for chlorine residual testing ...

Page 10: ...turn line finding its way into the cell see diagram page 7 The installation of a section of clear pipe before or after the Gas Sensor is be neficial in viewing water flow from the cell This pipe must be suitable for chlorinated water Powered Bypass Installation If required to maintain flow through cell ...

Page 11: ...n at the suction point to avoid air entering the bypass IMPORTANT The Bypass Pump must be electrically interlocked to the main pool pump s Further to this a Pressure Switch should be installed in the return line prior to the Cell Installation so that main pump s failure can be detected and Chlorinator production turned off See Gas Sensor and Pressure Switch Installation ...

Page 12: ...of the electrolysis within the cell the water will appear cloudy or effervescent when the cell is operating Use of Pressure Switch The Gas Sensor has 2 x 6 3mm or spade terminals male on either side of its connecting lead For manual operation these should be connected together with the short lead provided The normally open terminals of the Pressure Switch must be connected to the Gas Sensor termin...

Page 13: ... There is a l ocking tab on its back slide it up to allow the adjustment ring to be rotated Rotation direction is embossed on the switch ELECTRICAL CONNECTIONS Mains Power The Power Supply has a power cord attached to the left hand side of its bottom panel The Earth must be connected The General Purpose Outlet to which the unit is connected must be protected by a GFCI see local electrical regulati...

Page 14: ...m left to right the first is for power and other signals to and from the Power Supply This connector should be inserted and locked in place first Do not attempt to connect the units with the power on damage may result The connectors are keyed and cannot be inserted the wrong way DO NOT FORCE THE CONNECTORS AS DAMAGE WILL RESULT the pins and socket contacts can be forced out of their positions if f...

Page 15: ...ECOMATIC COMMERCIAL SYSTEM The ECO matic System passes an electrical current through an electrolytic cell filled with a flowing mild salt solution The electrolysis that takes place causes the production of chlorine Your ECO matic System is made up of three main components 1 Power Supply 2 Control Box includes Gas Sensor 3 Electrolytic Cell We have outlined the operation of the Electrolytic Cell th...

Page 16: ...ation on internal power supply information request document called Large COMM Power Supply Control Overview Control Box This enclosure determines the operation of the ECO matic Commercial System The enclosure is protected to IP68 to stop the pe netration of dust and or corrosive moist atmospheres The transparent door should be closed at all times other than when using the control panel The Control...

Page 17: ...tion this reduction in conductivity would result in the eventual shutdown of the unit via the Low Conductivity Shutdown With Winter Mode selected the output of the unit will reduce with temperature The reduction with temperature will approximately follow the table TEMPERATURE OUTPUT 72ºF 22ºC 100 70ºF 21ºC 85 64ºF 18ºC 75 59ºF 15ºC 70 54ºF 12ºC 65 When Winter Mode is in operation 21C 70ºF approx t...

Page 18: ... Although salt is not consumed in the ECO matic process it is lost through splashing backwashing and on bathers as they leave the pool The salt level is also reduced in an outdoor pool by rain which causes dilution Salt is not lost to evaporation As the salt l evel in the pool falls toward the mi nimum the LOW CONDUCTIVITY LED will turn Red At this point the salt level should be tested and increas...

Page 19: ...alters the setting of the LOW CONDUCTIVITY and LOW CONDUCTIVITY SHUTDOWN Systems 2 It reduces the Cell Output as the water temperature falls The Unit will now respond better to a cold pool environment The approximate temperature and Cell outputs are TEMPERATURE OUTPUT 72ºF 22ºC 100 70ºF 21ºC 85 64ºF 18ºC 75 59ºF 15ºC 70 54ºF 12ºC 65 CHEMISTRY FOR ECOMATIC COMMERCIAL Salt At startup of the Chlorina...

Page 20: ... Stabilizer Cyanuric acid Cyanurates For Outdoor Pools Only where allowed by local authority regulations i Measure the stabilizer level using an appropriate test kit It should be between 15 and 25ppm ii If the pool has never had stabilizer added then approx 25ppm of stabilizer should be added Follow the directions for adding it or load it directly into the pool pump inlets IMPORTANT Stabilizer is ...

Page 21: ...methylbenzylammonium chloride or ABDAC iii The use of Citric Acid as a black spot remover will cause the chlorine residual reading in the pool to fall to zero for an extended period of time iv Hydrogen peroxide peroxygen chemicals and peroxide in general do not interfere with the ECO matic System but can seriously affect the ORP probes redox probes on chlorine redox ORP controllers MAINTENANCE DAI...

Page 22: ...perating is not lit contact your factory ECO matic distributor If the LEDs are not lit check the Power Supply fuse breaker in the bottom of the unit If blown replace it and re connect power If the fuse blows immediately contact your factory ECO matic distributor 2 System will not produce chlorine keeps shutting down Check cell connections and with unit powered off ensure that all Power Supply conn...

Page 23: ...cked on skid for shipping ECO matic COMM 4000 Automatic Chlorine Generator Unit 1200 46 8 700 27 1000 39 145 319 NOTE Cells are cylindrical in shape Width depth of cell shown above is diameter of cell at widest point Power Consumption 4000 Power Consumption Kilowatts approx 2 10 Output 100 equivalent Chlorine grams per hour 400 Input Current Amps 8 5 All systems require 220 240 volt single phase 5...

Page 24: ...nth 13 through 24 from the date of purchase and the ECO matic is connected to an approved Chemistry Controller that the defect will be repaired or the product replaced free of charge excluding labour shipping Product must be installed by an authorized Dealer in order for the warranty to be valid During the Warranty Period any defective product shall be returned to the distributor by the customer a...

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