Datamax ?-class series Maintenance Manual Download Page 59

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Removal and Replacement

4-7

4. On the upper right corner of the Main PCB, open the Strain Relief on the Front Panel Cable by

pushing inward on the Catch.

5. Raise the Blue Cable Lock and remove the Front Panel Cable from its Connector.

Main PCB

Strain Relief

Catch

Blue Cable

Lock

Connector

Front Panel

Cable

Summary of Contents for ?-class series

Page 1: ...innacles Harlow Essex CM19 5FE UK Phone 44 1279 772200 Fax 44 1279 424448 Asia Pacific 19 Loyang Way 01 01 CILC Building Singapore 508724 Phone 65 542 2611 Fax 65 542 3611 Corporate Headquarters 4501 Parkway Commerce Blvd Orlando Fl 32808 Phone 407 578 8007 Fax 407 578 8377 ...

Page 2: ...ht laws and Licensor retains all rights not expressly granted In no event will Licensor or its suppliers be liable for any damages or loss including direct incidental economic special or consequential damages arising out of the use or inability to use the Firmware Software CAUTION Lithium Battery There is a danger of explosion or fire if the battery is incorrectly replaced Replace only with the sa...

Page 3: ...i Contents 1 Overview 2 Adjustments and Maintenance 3 Troubleshooting 4 Removal and Replacement 5 Printer Assemblies ...

Page 4: ...ii ...

Page 5: ...i 1 Overview 1 0 Introduction 1 1 1 About this Printer 2 ...

Page 6: ...ii ...

Page 7: ...for download at http www datamaxcorp com For operating information reference the Operator s Manual part number 88 2313 01 For software documentation Datamax Programming Language reference the Class Series Programmer s Manual part number 88 2316 01 Important Information The exclamation point inside an equilateral triangle is intended to alert the technician to the presence of important operating ma...

Page 8: ... on all models The printer s model number can be found on the Serial Tag affixed to the rear of the unit Use this model number when referencing specific information within this manual Ribbon Supply Hub Ribbon Take Up Hub Media Hanger Guide Media Hanger Access Cover Ribbon Idler Printhead Latch Printhead Assembly Media Rewinder Media Guide Media Sensor Front Panel ...

Page 9: ...e Media Sensor 6 2 2 Media Sensor Calibration 7 2 2 1 Calibrating Non Display Models 7 2 2 1 1 Automatic Calibration 7 2 2 1 2 Manual Calibration 8 2 2 2 Calibrating Display Equipped Models 9 2 2 2 1 Quick Calibration 9 2 2 2 2 Standard Calibration 10 2 2 2 3 Advanced Entry Calibration 13 2 3 Media Width Adjustment 18 2 4 Printhead Burn Line Adjustment 19 2 5 Printhead Pressure Adjustment 20 2 6 R...

Page 10: ...ii 2 7 Darkness Adjustment 23 2 8 Downloading Firmware and Fonts 24 2 9 Resetting the Printer 25 2 9 1 Non Display Models 25 2 9 2 Display Equipped Models 25 2 10 Printhead Voltage Adjustment 26 ...

Page 11: ...Cleaning Interval Method Supplies Printhead Thermal transfer media after each roll of ribbon Direct thermal media after each roll of media or as needed Using a cotton swab with isopropyl alcohol clean the printhead and if necessary use Printhead Cleaning Cards or Cleaning Film See Section 2 1 1 Rollers After each roll of labels after each roll of ribbon or as needed A cotton swab or cloth dampened...

Page 12: ...he life of the printhead Faulty Label Instead of consistent patterns streaks in the direction of print indicate a dirty or faulty printhead According to the media ribbon and printing parameters used different methods are recommended for cleaning the printhead In all cases perform the following preliminary operations before cleaning the printhead Preliminary Cleaning Steps 1 Stop printing Raise the...

Page 13: ...d with isopropyl alcohol gently clean the entire Printhead surface paying special attention to the Burn Line until all build up is removed Allow the printhead to dry 3 Reinstall media and ribbon if needed Lower the Printhead Assembly until the Printhead Latch locks If necessary perform a Media Width Adjustment see Section 2 3 Close the cover Plug in and turn On the printer Run several sample label...

Page 14: ...e Printhead Latch Disengage the Media Width Adjustment see Section 2 3 4 Close the cover Proceed according to printer model Display equipped Models Press and hold the Key for approximately four seconds As an alternate CLEAN HEAD NOW can be selected in the menu system see the Operator s Manual for details Non Display Models Repeatedly press the FEED Key until the Cleaning Card exits the printer 5 R...

Page 15: ... printer model Display equipped Models Press and hold the Key for approximately four seconds As an alternate CLEAN HEAD NOW can be selected in the menu system see the Operator s Manual for details Non Display Models Repeatedly press the FEED Key until the Cleaning Card exits the printer 5 Turn Off and unplug the printer Open the cover unlock the Printhead Latch and raise the Printhead Assembly Usi...

Page 16: ...roblems clean as follows Turn Off and unplug the printer Raise the cover Unlock the Printhead Latch and raise the Printhead Assembly Remove any media Clean the Media Sensor using compressed air or a soft brush Use a cotton swab dampened with isopropyl alcohol as needed to remove adhesive accumulations Reinstall media If necessary adjust the Media Sensor Plug in and turn on the printer ...

Page 17: ... the media sensor is set for the media type you are calibrating and that it is properly positioned see the Operator s Manual for details also ensure that the Printhead Assembly is latched down and that the cover is closed Proceed as follows to automatically calibrate the media sensor 1 Turn Off the printer 2 With media loaded depress and hold the CANCEL button while turning On the printer Continue...

Page 18: ... 5 Position only the backing material or if using reflective media the black mark in the media sensor Close the Printhead Assembly and press the FEED button The ERROR light will flash while the printer analyzes the top of form mark 6 Place the media with the backing attached or if using reflective media an area other than the black mark in the media sensor Close the Printhead Assembly and press th...

Page 19: ...ill be displayed the printer will feed to the next label TOF and READY will be displayed A WARNING LOW BACKING message may appear if using notched media or media on a transparent liner however the calibration was successful Note Die cut media containing large gaps may require a change in the PAPER OUT DISTANCE setting see the Operator s Manual for details Calibration Hints In certain cases the pri...

Page 20: ...andard Calibration as follows Step Action Displayed Message Comment 1 Turn On the printer VODBMJCSBUFE Wait for the printer to initialize about six seconds before proceeding 2 Press the Key Raise the printhead assembly NFOV NPEF NFEJB TFUUJOHT You are entering Menu Mode 3 Press the Key to enter the Media Settings menu NFEJB TFUUJOHT NFEJB UZQF See the Operator s Manual for the menu layout 4 Press ...

Page 21: ...TDBO CBDLJOH QSFTT BOZ LFZ zzz Or for reflective media TDBO NBSL QSFTT BOZ LFZ zzz This sets the parameter for the gap or mark value Where yyy is a numerical value representing the current sensor reading useful in locating the best sensor position Note Never position the sensor over a perforation when recording a sensor reading Note Do not move the position of the Media Sensor after it has been ad...

Page 22: ... successful If another message was displayed see the note below 10 Exit the menu tree by repeatedly pressing the Key If using gap or reflective media press and hold the Key and allow at least one label gap or mark to advance under the sensor SFBEZ The printer is now ready to begin printing If this calibration was not successful go to Section 2 2 2 3 Note When calibrating notched media or media on ...

Page 23: ...as follows Step Action Displayed Message Comment 1 Turn On the printer VODBMJCSBUFE Wait until the printer initializes about six seconds 2 Press the Key Raise the printhead assembly NFOV NPEF NFEJB TFUUJOHT You are entering Menu Mode 3 Press the Key to enter the Media Settings menu NFEJB TFUUJOHT NFEJB UZQF See the Operator s Manual for the menu layout 4 Press the Key and scroll to SENSOR CALIBRAT...

Page 24: ... after it has been adjusted 10 Press the Key to select the setting denoted by an Record this sensor reading the yyy value as a Label Value in a table similar to the one shown below Next press the Key to increment the Gain Number Repeat this step for each of the Gain Numbers 00 32 HBJO USBO zzz 11 1 42 OR HBJO SFGM zzz 11 1 42 Where yyy is a numerical value representing the current sensor reading u...

Page 25: ...e sensor reading in your table as a TOF Value Next press the Key to increment the Gain Number Repeat for each of the Gain Numbers 00 32 HBJO USBO zzz 11 1 42 Or for reflective media HBJO SFGM zzz 11 1 42 Where yyy is a numerical value representing the current sensor reading 12 From the data collected in Steps 10 and 11 where both the sensor readings are above 20 subtract each Label Value from the ...

Page 26: ...ment 13 Using the Key select the Gain Number determined in Step 12 Press the Key to select the setting HBJO USBO zzz 19 1 42 Or for reflective media HBJO SFGM zzz 19 1 42 This example uses Gain Number 8 Selection is denoted with an 14 Place the media in the Media Sensor Record the sensor reading and label it P paper Place the backing mark or notch in the sensor Record the reading and label it G or...

Page 27: ...S TFOTPS MFWFM Q 126 N 292 F 324 NBSL TFOTPS MFWFM Q 126 N 292 F 324 FNQUZ TFOTPS MFWFM Q 126 N 292 F 324 The selection will flash and the display heading will change to indicate the item for entry 17 After all entries have been made press the Key to back out of the menu and then press the Key to save the settings and return to the Ready Mode TBWF DIBOHFT FOUFS LFZ ZFT From READY press the Key to ...

Page 28: ...for details 2 While printing loosen the Thumbscrew then move it to the left most position The printing on the labels should fade as shown in Example 1 below 3 Move the Thumbscrew to the right until the labels contain a complete even image see Example 2 and then tighten the Thumbscrew Example 1 Over adjustment Too much adjustment produces an image that fades across the label To correct this decreas...

Page 29: ...ne is past the platen roller vertex then print a test label as follows Non Display models Simultaneously press the PAUSE FEED buttons Display equipped models Select a Print Quality Label see the Operator s Manual for details 4 The label should look light and uneven Now tighten the Locking Screws just until they are snug tight enough to remove any play in the printhead assembly yet loose enough to ...

Page 30: ...ft most position see Section 2 3 3 Print a test label Non Display models Simultaneously press the PAUSE FEED buttons Display equipped models Select a Print Quality Label see the Operator s Manual for details 4 Turn the Printhead Pressure Adjustment Screws counterclockwise to increase the applied pressure or clockwise to decrease the pressure Make equal adjustments to each screw to achieve even pri...

Page 31: ... to the Ribbon Take up Hub Instead allow the media and ribbon to feed together from the printer 2 Ensure the Media Width Adjustment is disengaged its left most position see Section 2 3 3 Press the FEED Button several times to normalize the tracking of the ribbon and media Continued excessive side to side lateral movement of the labels must be corrected before proceeding typical causes include unev...

Page 32: ...e travel is smooth and the printed labels show no evidence of ribbon wrinkling proceed to Step 7 otherwise slightly loosen the Ribbon Shield Adjustment Screws Move either side of the Ribbon Shield in or out to smooth the ribbon and remove any wrinkle related voids from the printed labels Carefully tighten the Ribbon Shield Adjustment Screws Print several labels Verify the adjustment and repeat if ...

Page 33: ...g a printhead replacement compare a label printed with the old printhead to one printed with the new printhead If the darkest portions of the label are different turn the Darkness Adjustment until the labels match Display equipped models Using the Menu System go to Print Control Custom Adjustments Darkness see the Operator s Manual for details Note Large increases in the Darkness Adjustment can sh...

Page 34: ...he download 3 Following a successful download the STOP Light will illuminate then the printer will perform a cold reset The previous printer setup will not be affected unless substantial firmware data structure changes have occurred Print a Database Configuration Label to verify your new firmware version see the Operator s Manual for details Note If the ERROR Light illuminates then the download wa...

Page 35: ...Key for approximately four seconds Level One Reset To return the printer to the factory default settings or if saved to restore the Factory Setting File Note This has the same effect as the Set Factory Defaults menu item See the Operator s Manual for details Turn Off the printer Press and hold the PAUSE and CANCEL Keys while turning On the printer continue to depress the keys until the READY messa...

Page 36: ...ctory voltage setting of the power supply has been changed No voltage adjustment is required during routine printhead replacements Adjust the Printhead Voltage as follows Turn Off and unplug the printer Remove the Side Covers see Section 4 1 Using a digital multimeter DMM set to measure a DC voltage connect the positive lead to the Lower Heat Sink and connect the negative lead to chassis ground Lo...

Page 37: ...sembly then plug in and turn On the printer Wait for the printer to initialize After Ready is displayed press the FEED button this will enable the printhead voltage for approximately 30 seconds While monitoring the DMM adjust the voltage using RP1 on the Power Supply CCA according to the resistance range listed in the appropriate table below WARNING An over voltage condition can permanently damage...

Page 38: ...7 611 22 8 23 0 612 635 23 2 23 4 636 660 23 7 23 9 661 685 24 1 24 3 686 710 24 6 24 8 M 4206 M 4208 711 734 25 0 25 2 947 989 22 3 22 5 990 1030 22 8 23 0 1031 1072 23 3 23 5 1073 1114 23 7 23 9 1115 1156 24 1 24 3 1157 1197 24 6 24 8 1198 1239 25 0 25 2 M 4306 1240 1281 25 4 25 6 Turn Off and unplug the printer Remove the DMM leads and reinstall the Side Covers ...

Page 39: ...i 3 Troubleshooting 3 0 Overview 1 3 1 Troubleshooting 1 3 1 1 Initial Steps 1 3 2 General Problem Resolution 1 3 3 Warning Fault Message Resolution 3 3 3 1 Warning Messages 3 3 3 2 Fault Messages 5 ...

Page 40: ...ii ...

Page 41: ...hooting steps to confirm that a printer problem exists Confirm that AC outlet being used to power the unit has the correct AC output voltage and that the voltage is within the specification for the printer see the Operator s Manual for specifications Confirm that the unit has been installed in an area that is within acceptable environmental conditions see the Operator s Manual for specifications P...

Page 42: ...erator s Manual The Main PCB is faulty see Section 4 4 The media does not feed out of the printer The printer is jammed due to incorrect loading see the Operator s Manual The printer set for thermal transfer operation but no ribbon is installed see the Operator s Manual The printhead is not latched down see the Operator s Manual The platen roller is worn See Section 4 8 The drive motor is faulty o...

Page 43: ...em Warning or problem Fault is detected the printer will display a corresponding message Message types along with the possible solutions are described below Note Warning and Fault Messages are not displayed when the printer is in Menu or Test Mode 3 3 1 Warning Messages Warning Messages have a medium display priority and are shown for a period of five seconds If multiple Warning conditions are det...

Page 44: ...et command is issued To save the changes send a host reset command in DPL To discard the changes perform a soft reset see Section 2 10 for details MPX WPMUBHF The 24 VDC line has dipped below the threshold value Possible low or fluctuating line voltage level If this condition persists try moving the printer to another outlet circuit Other possible causes include a faulty power supply main logic bo...

Page 45: ... 4 5 WARNING Use extreme caution when measuring printer voltages BED GBVMU An analog to digital converter failure has been detected 1 Try cycling the printer power Off and On to clear the fault 2 Replace the main logic board see Section 4 4 DVUUFS GBVMU A blade positioning fault has been detected 1 Try cycling the printer power Off and On to clear the fault 2 Ensure the thickness of the media bein...

Page 46: ... problem persists try Advanced Entry Calibration see Section 2 3 2 3 HBQ NPEF GBVMUZ TFOTPS Consistently high sensor readings were detected Press any key to continue 1 Ensure that the media was removed from the media sensor during the appropriate calibration steps 2 Ensure that no labels are stuck in the media sensor Retry the calibration If the problem persists 1 The media sensor may be defective...

Page 47: ... 7 The main logic board may be defective Replace the board see Section 4 4 QPTJUJPO GBVMU Three possible causes 2 An update was made to the Application Version of the firmware 2 the printer was powered off or reset during a ribbon out of stock or TOF fault or 3 the printer was unable to complete the Media Calibration Depending upon the cause 1 Press the FEED key in an attempt to identify and then ...

Page 48: ...ve mark was inserted facedown in the media sensor during the appropriate calibration step 2 Ensure that the reflective mark is made of carbon based ink 3 Ensure that the sensor is free of debris 4 Retry calibration If the problem persists replace the media sensor see Section 4 6 SJCCPO GBVMU Thermal transfer printing is enabled but no or only sporadic movement of the ribbon supply hub has been det...

Page 49: ... Try cycling the printer power Off and On to clear the fault 2 Replace the main logic board see Section 4 4 UFNQFSBUVSF GBVMU The temperature range of the printhead has been exceeded resulting in a print shutdown Allow the printhead to cool Ensure that the printer has been installed under acceptable environmental conditions see the Operator s Manual for details ...

Page 50: ... need to be increased 6 The media sensor may be occluded or defective Try cleaning and then recalibrate otherwise replace it See Section 4 6 7 The printhead pressure may need to be increased see Section 2 6 8 The printhead may be out of alignment see Section 2 5 9 The platen roller or another drive component may be worn 10 The media ribbon combination may be incorrect allowing slippage If the medi...

Page 51: ... 1 4 1 2 Metal Covers 3 4 2 Front Cover Front Panel PCB 6 4 3 Printhead 9 4 4 Main PCB 10 4 5 Power Supply PCB 11 4 5 1 Fuse Replacement 13 4 6 Media Sensor 14 4 7 Drive Motor 16 4 8 Platen Rollers 19 4 9 Ribbon Hubs 23 4 9 1 Take up Hub 23 4 9 2 Supply Hub 24 4 10 Internal Rewinder 27 ...

Page 52: ...ii ...

Page 53: ...ar a wrist strap and follow standard ESD prevention measures Use extreme care when near the printhead never use a sharp object on the surface Never use a sharp object on the platen roller 4 1 Side Covers 4 1 1 Plastic Covers Removal 1 Turn Off and unplug the printer 2 On the rear of the printer remove the two Screws securing the cover Screws ...

Page 54: ...ear of the Catch on the frame of the printer Catch Slide 4 Lift the cover up and off the printer Installation 1 Position the Cover onto the printer and move the cover forward until the Slide on the cover engages the Catch on the printer frame see Step 2 above 2 Re install the two previously removed screws on the rear of the printer ...

Page 55: ...Removal and Replacement 4 3 4 1 2 Metal Covers Removal 1 Turn Off and unplug the printer 2 Remove the single Screw on the rear of the printer and two Screws securing the side cover Screws ...

Page 56: ...Removal and Replacement 4 4 3 Open the cover and remove the two Screws from the inside of the printer as shown Screws ...

Page 57: ...Removal and Replacement 4 5 4 Lift the cover up and off the printer Cover Assembly Installation 1 Position the Cover onto the printer Re install the five previously removed Screws ...

Page 58: ...acement 4 6 4 2 Front Cover Front Panel PCB Removal 1 Turn Off and unplug the printer 2 Remove the side covers see Section 4 0 3 Push up on the Tab shown and gently pull the Front Cover from the printer Tab Front Cover ...

Page 59: ...rner of the Main PCB open the Strain Relief on the Front Panel Cable by pushing inward on the Catch 5 Raise the Blue Cable Lock and remove the Front Panel Cable from its Connector Main PCB Strain Relief Catch Blue Cable Lock Connector Front Panel Cable ...

Page 60: ...connect the Front Panel Cable and then remove the Front Panel PCB Non Display Models Front Panel Cable Screws Front Panel PCB Display Equipped Models Front Panel Cable Screws Front Panel PCB Front Bezel Installation 1 Position the Front Panel PCB in the printer Secure using the two previously removed screws 2 Re connect the Front Panel Cable to its respective connector on the Main PCB 3 Re install...

Page 61: ...Screw it will remain in the assembly Printhead Mounting Screw 3 Unlatch the Printhead Assembly While holding the Printhead raise the assembly Disconnect the two cables and then remove the old Printhead Installation 1 While carefully holding the new Printhead connect both cables 2 Position the Printhead onto the Locating Pins in the Printhead Assembly and secure in place with the Printhead Mounting...

Page 62: ...s on the Main PCB 4 Remove the two Screws on the PCB Back Plate of the Main PCB and gently slide the Main PCB out of the printer Screws Main PCB PCB Back Plate Installation 1 Position the Main PCB in the printer Secure using the two Screws on the PCB Back Plate 2 Re connect all cables to their respective connectors on the Main PCB 3 Re install the side covers see Section 4 0 ...

Page 63: ... covers see Section 4 0 3 Remove all Cables from their respective connectors on the Power Supply PCB 4 Remove the two Screws from the rear of the printer that secure the AC Input Connector 5 With the two Screws removed remove the AC Input Retainer Screws AC Input Connector AC Input Retainer 6 Remove the Screw and Lock Washer that secures the Ground Wire ...

Page 64: ...CB Installation 1 Position the Power Supply PCB in the printer Secure using the two Short Screws on the PCB and the two Long Screws on the Heatsink 2 Secure the Ground Wire to the base of the printer with the previously removed screw and lock washer 3 Position the AC Input Retainer and reinstall the two Screws that secure the Retainer 4 Re connect all cables to their respective connectors on the P...

Page 65: ... 4 1 3 Locate and test Fuses F1 and F2 Fuse F1 Fuse F2 Replacement CAUTION Use caution when replacing Fuse F1 this fuse may blow during a failure in the primary switching circuit and may indicate a more serious electrical problem 1 Replace the blown fuse s Fuse F1 Medium Acting 3 Amps 250 Volts 5 x 20 mm part number 42 2280 01 Fuse F2 Fast Acting 3 Amps 250 Volts 5 x 20 mm part number 42 2179 01 2...

Page 66: ...rs see Section 4 0 3 On the bottom right corner of the Main PCB open the Strain Relief and remove the Media Sensor Cable from its connector 4 Remove the Screw and Outer Bearing Plate from the printer 5 Slide the Media Sensor Cable Assembly out of the printer Media Sensor Cable Assembly Screw Outer Bearing Plate ...

Page 67: ...ure that the Leveling Cam is loose and then close and latch the Printhead Assembly 4 While pushing down on the Printhead Assembly as shown pull down on the Outer Bearing Plate and tighten the Screw Printhead Assembly Leveling Cam Screw Outer Bearing Plate 5 Connect the Media Sensor Cable to its appropriate connector on the Main PCB 6 Re install the side covers see Section 4 0 ...

Page 68: ...16 4 7 Drive Motor Removal 1 Turn Off and unplug the printer 2 Remove the side covers see Section 4 0 3 Remove the front cover see Section 4 1 4 Remove the Front Fascia Thumbscrew and Tearplate Front Fascia Tearplate Thumbscrew ...

Page 69: ...Plate Inner Bearing Plate Screw 6 Remove the Drive Motor Cable from the Power Supply PCB connector 7 Remove the two Screws and Lock Washers securing the Drive Motor and remove the Drive Motor and cable from the printer Drive Motor Cable Drive Motor Screws Lock Washers ...

Page 70: ...iously removed Screws and Lock Washers 2 Connect the Drive Motor Cable to its appropriate connector on the Power Supply PCB 3 Re install the Screw and Inner Bearing Plate 4 Re install the Tearplate Thumbscrew and Front Fascia 5 Re install the front cover see Section 4 1 6 Re install the side covers see Section 4 0 ...

Page 71: ...9 4 8 Platen Rollers Removal 1 Turn Off and unplug the printer 2 Remove the side covers see Section 8 0 3 Remove the front cover see Section 8 1 4 Remove the Front Fascia Thumbscrew and Tearplate Front Fascia Tearplate Thumbscrew ...

Page 72: ...Removal and Replacement 4 20 5 Remove the Screw and Inner Bearing Plate Inner Bearing Plate Screw ...

Page 73: ...Removal and Replacement 4 21 6 Remove the Screw Outer Bearing Plate and Bushings from the printer 7 Remove the Platen Roller s from the Printer Bushings Outer Bearing Plate Screw Platen Rollers ...

Page 74: ...ten the Screw 4 Ensure that the Leveling Cam is loose and then close and latch the Printhead Assembly 5 While pushing down on the Printhead Assembly as shown pull down on the Outer Bearing Plate and tighten the Screw Printhead Assembly Leveling Cam Screw Outer Bearing Plate 6 Re install the Tearplate Thumbscrew and Front Fascia 7 Re install the front cover see Section 4 1 8 Re install the side cov...

Page 75: ...y to the printer 3 Remove the Thermal Transfer Assembly Screws Thermal Transfer Assembly Centerplate 4 Remove the C clip and Outer Bearing from the Thermal Transfer Assembly 5 Slide the Take up Hub and Inner Bearing out and remove the Clutch Assembly from Thermal Transfer Assembly Take up Hub Inner Bearing Outer Bearing C Clip Clutch Assembly Thermal Transfer Assembly ...

Page 76: ...shaft on the Take up Hub through and secure with the previously removed C Clip 4 Re install Thermal Transfer Assembly and the three Screws 4 9 2 Supply Hub Removal 1 Turn Off and unplug the printer 2 Remove the three Screws securing the Thermal Transfer Assembly to the printer 3 Remove the Thermal Transfer Assembly Screws Thermal Transfer Assembly Centerplate ...

Page 77: ...5 4 Remove the Screw and Washer securing the Supply Hub to the Thermal Transfer Assembly 5 Slide the Supply Hub and Plastic Spacer off the Thermal Transfer Assembly Supply Hub Plastic Spacer Washer Screw Thermal Transfer Assembly ...

Page 78: ...lastic Spacer and Supply Hub 2 Be sure the Pin on the Supply Hub Shaft engages the Notch on the Thermal Transfer Assembly Pin Supply Hub Shaft Notch 3 Re install the previously removed Screw and Washer 4 Re install Thermal Transfer Assembly and the three Screws ...

Page 79: ...e Internal Rewinder to the printer 3 Remove the Internal Rewinder Internal Rewinder Screws Centerplate 4 Remove the C clip and Outer Bearing from the Internal Rewinder 5 Slide the Rewind Hub and Inner Bearing out and then remove the Clutch Assembly from Internal Rewinder Rewind Hub Inner Bearing Clutch Assembly Outer Bearing C Clip ...

Page 80: ...n 1 Position the Clutch Assembly in the Internal Rewinder 2 Re install the Inner and Outer Bearings 3 Slide the shaft on the Rewind Hub through and secure with the previously removed C Clip 4 Re install Internal Rewinder and the three Screws ...

Page 81: ...rinter Assembly 3 of 3 10 F Main Board and Internal Cables 12 G Media Supply Hub 14 H Printhead Assembly 16 M 4208 A Front Covers 20 B Side Covers Metal 22 C Printer Assembly 1 of 3 24 D Printer Assembly 2 of 3 26 E Printer Assembly 3 of 3 28 F Main Board and Internal Cables 30 G Media Supply Hub 32 H Printhead Assembly 34 ...

Page 82: ...ter Assembly 2 of 3 44 E Printer Assembly 3 of 3 46 F Main Board and Internal Cables 48 G Media Supply Hub 50 H Printhead Assembly 52 Options A Thermal Transfer 56 Direct Thermal 57 B Internal Rewind 58 No Internal Rewind 59 C Peel and Present 60 D Cutter 62 E Present Sensor 64 F LAN 66 ...

Page 83: ...M 4206 Printer Assemblies 5 1 M 4206 ...

Page 84: ...M 4206 Printer Assemblies 5 2 A Front Covers ...

Page 85: ...ter Assemblies 5 3 A Front Covers ITEM NUMBER PART NUMBER DESCRIPTION 1 16 2895 01 COVER LEFT FRONT 2 16 2897 01 COVER RIGHT FRONT 3 16 2926 01 LIGHT PIPE 4 16 2927 01 BUTTONS FRONT PANEL 5 16 2707 01 BLOCK FILLER ...

Page 86: ...M 4206 Printer Assemblies 5 4 B Side Covers 15 3013 01 ...

Page 87: ...semblies 5 5 B Side Covers 15 3013 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 16 2896 01 COVER LEFT REAR 2 16 2705 01 COVER RIGHT REAR 3 16 2925 01 PIN HINGE 4 16 2726 01 WINDOW MEDIA 5 10 3098 01 TAPE 1 32 DOUBLE COATED ...

Page 88: ...M 4206 Printer Assemblies 5 6 C Printer Assembly 1 of 3 53 2153 01 ...

Page 89: ...1 ASSY M3 X 8 THUMB SCREW 10 17 3039 01 SPRING HEAD LIFT REAR 11 16 2965 01 SPACER 875 DIA 12 17 2858 01 SCREW HOLLOW KNURLED M4 X10 13 11 5344 01 TEAR BAR 16 16 2860 01 GUIDE MEDIA 17 10 2904 01 WASHER FLAT NYLON 50 OD X 281 ID 19 10 2113 13 WASHER FLT ROUND STEEL METRIC 20 15 2847 01 ASSY PLATEN UPPER 203 DPI 30 32 2521 01 CABLE ASSEMBLY OPTIONS CONTROL 37 20 2220 01 PRINTHEAD 203DPI 4 25 41 10 ...

Page 90: ...M 4206 Printer Assemblies 5 8 D Printer Assembly 2 of 3 53 2153 01 ...

Page 91: ...E 2 15 2763 01 MEDIA SUPPLY ASSY 14 24 2613 01 ASSY SENSOR 15 12 3006 01 SHAFT GUIDE 26 10 2913 01 FOOT STICK ON 32 51 2358 00 CCA FRONT PANEL M CLASS 41 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 43 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 45 17 3040 01 SPRING HEAD LIFT FRONT 48 16 2946 01 GROMMET PRINT HEAD HARNESS ...

Page 92: ...M 4206 Printer Assemblies 5 10 E Printer Assembly 3 of 3 53 2153 01 ...

Page 93: ...R IDLER 24 PITCH 36 TOOTH 25 12 2905 01 POST IDLER 26 10 2913 01 FOOT STICK ON 27 10 0526 01 WASHER 8 SPLIT LOCK 33 11 5277 01 PLATE NUT 34 44 2060 01 ASSY FERRITE 35 17 3015 01 FASTENER TINNERMAN TWIN PUSH ON 36 51 2357 00 CCA PWR SUP M CLASS 40 10 2903 01 SCREW TRILOBULAR M4 PHILIPS HEAD 6 41 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 43 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 44 10 29...

Page 94: ...M 4206 Printer Assemblies 5 12 F Main Board and Internal Cables 1 3 4 2 6 5 ...

Page 95: ...SEMBLY MOTOR CONTROL POWER SUPPLY J5 TO MAIN BOARD J4 2 32 2520 01 CABLE ASSEMBLY MAIN CCA POWER POWER SUPPLY J4 TO MAIN BOARD J5 3 32 2526 01 CABLE ASSEMBLY PRINTHEAD DATA MAIN BOARD J8 TO PRINTHEAD 4 32 2527 01 CABLE ASSEMBLY PRINTHEAD POWER POWER SUPPLY J2 TO PRINTHEAD 5 78 2491 01 MAIN BOARD 2 MEG FLASH 6 78 2491 02 MAIN BOARD 6 MEG FLASH ...

Page 96: ...M 4206 Printer Assemblies 5 14 G Media Supply Hub 15 2763 01 ...

Page 97: ...es 5 15 G Media Supply Hub 15 2763 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 2 12 2904 01 EXTRUSION MEDIA SUPPORT 3 16 2951 01 CAP MEDIA SUPPLY 4 16 2527 01 RETAINER MEDIA SUPPLY ...

Page 98: ...M 4206 Printer Assemblies 5 16 H Printhead Assembly 15 2850 01 ...

Page 99: ...2 3163 01 BRACKET RIBBON ROLLER 9 12 3051 01 CAM IDLER RIBBON 10 12 3052 04 SHAFT RIBBON IDLER 11 16 2934 01 COVER PRINTHEAD CABLE 12 10 3030 01 SCREW M4 X 8 13 10 3030 02 SCREW M4 X 16 15 17 2639 01 BEARING FLANG 1895 X 314 X 3 1 16 16 17 2897 01 SPRING COMPRESSION 17 17 3020 01 SPRING COMPRESSION 30 OD X 1 00 L 18 17 3021 01 SPRING COMPRESSION 30 OD X 68 LG 19 10 3077 01 PIN DOWEL 3 32 OD X 1 12...

Page 100: ...M 4206 Printer Assemblies 5 18 ...

Page 101: ...M 4208 Printer Assemblies 5 19 M 4208 ...

Page 102: ...M 4208 Printer Assemblies 5 20 A Front Covers ...

Page 103: ...mblies 5 21 A Front Covers ITEM NUMBER PART NUMBER DESCRIPTION 2 16 2897 01 COVER RIGHT FRONT 3 16 2929 01 COVER LEFT FRONT 4 16 2730 01 COVER LEFT FRONT BEZEL 5 16 2731 01 BUTTONS CONTROL PANEL 6 16 2707 01 BLOCK FILLER ...

Page 104: ...M 4208 Printer Assemblies 5 22 B Side Covers Metal 15 3035 01 ...

Page 105: ... Covers 15 3035 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 15 3006 01 ASSY ELECTRONICS COVER 2 11 5562 01 COVER MEDIA SIDE 3 16 2928 01 WINDOW MEDIA 4 10 3064 01 NUT SELF THREADING 5 10 2104 01 WASHER 8 FLAT 6 10 2905 01 HEX NUT SELF LOCKING ...

Page 106: ...M 4208 Printer Assemblies 5 24 C Printer Assembly 1 of 3 53 2153 02 ...

Page 107: ...01 ASSY M3 X 8 THUMB SCREW 10 17 3039 01 SPRING HEAD LIFT REAR 11 16 2965 01 SPACER 875 DIA 12 17 2858 01 SCREW HOLLOW KNURLED M4 X10 13 11 5344 01 TEAR BAR 16 16 2860 01 GUIDE MEDIA 17 10 2904 01 WASHER FLAT NYLON 50 OD X 281 ID 19 10 2113 13 WASHER FLT ROUND STEEL METRIC 20 15 2847 01 ASSY PLATEN UPPER 203 DPI 30 32 2521 01 CABLE ASSEMBLY OPTIONS CONTROL 37 20 2220 01 PRINTHEAD 203DPI 4 25 41 10...

Page 108: ...M 4208 Printer Assemblies 5 26 D Printer Assembly 2 of 3 53 2153 02 ...

Page 109: ...LATE 2 15 2763 01 MEDIA SUPPLY ASSY 14 24 2613 01 ASSY SENSOR 15 12 3006 01 SHAFT GUIDE 26 10 2913 01 FOOT STICK ON 32 45 2016 01 LCD MODULE M CLASS 41 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 43 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 45 17 3040 01 SPRING HEAD LIFT FRONT 48 16 2946 01 GROMMET PRINT HEAD HARNESS ...

Page 110: ...M 4208 Printer Assemblies 5 28 E Printer Assembly 3 of 3 53 2153 02 ...

Page 111: ...R IDLER 24 PITCH 36 TOOTH 25 12 2905 01 POST IDLER 26 10 2913 01 FOOT STICK ON 27 10 0526 01 WASHER 8 SPLIT LOCK 33 11 5277 01 PLATE NUT 34 44 2060 01 ASSY FERRITE 35 17 3015 01 FASTENER TINNERMAN TWIN PUSH ON 36 51 2357 00 CCA PWR SUP M CLASS 40 10 2903 01 SCREW TRILOBULAR M4 PHILIPS HEAD 6 41 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 43 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 44 10 29...

Page 112: ...M 4208 Printer Assemblies 5 30 F Main Board and Internal Cables 1 3 4 2 6 5 ...

Page 113: ... MOTOR CONTROL POWER SUPPLY J5 TO MAIN BOARD J4 2 32 2520 01 CABLE ASSEMBLY MAIN CCA POWER POWER SUPPLY J4 TO MAIN BOARD J5 3 32 2526 01 CABLE ASSEMBLY PRINTHEAD DATA MAIN BOARD J8 TO PRINTHEAD 4 32 2527 01 CABLE ASSEMBLY PRINTHEAD POWER POWER SUPPLY J2 TO PRINTHEAD 5 78 2585 01 MAIN BOARD 2MB FLASH 8MB RAM 6 78 2585 02 MAIN BOARD 8MB FLASH 8MB RAM ...

Page 114: ...M 4208 Printer Assemblies 5 32 G Media Supply Hub 15 2763 01 ...

Page 115: ...es 5 33 G Media Supply Hub 15 2763 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 2 12 2904 01 EXTRUSION MEDIA SUPPORT 3 16 2951 01 CAP MEDIA SUPPLY 4 16 2527 01 RETAINER MEDIA SUPPLY ...

Page 116: ...M 4208 Printer Assemblies 5 34 H Printhead Assembly 15 2850 01 ...

Page 117: ...2 3163 01 BRACKET RIBBON ROLLER 9 12 3051 01 CAM IDLER RIBBON 10 12 3052 04 SHAFT RIBBON IDLER 11 16 2934 01 COVER PRINTHEAD CABLE 12 10 3030 01 SCREW M4 X 8 13 10 3030 02 SCREW M4 X 16 15 17 2639 01 BEARING FLANG 1895 X 314 X 3 1 16 16 17 2897 01 SPRING COMPRESSION 17 17 3020 01 SPRING COMPRESSION 30 OD X 1 00 L 18 17 3021 01 SPRING COMPRESSION 30 OD X 68 LG 19 10 3077 01 PIN DOWEL 3 32 OD X 1 12...

Page 118: ...M 4208 Printer Assemblies 5 36 ...

Page 119: ...M 4306 Printer Assemblies 5 37 M 4306 ...

Page 120: ...M 4306 Printer Assemblies 5 38 A Front Covers ...

Page 121: ...mblies 5 39 A Front Covers ITEM NUMBER PART NUMBER DESCRIPTION 2 16 2897 01 COVER RIGHT FRONT 3 16 2929 01 COVER LEFT FRONT 4 16 2730 01 COVER LEFT FRONT BEZEL 5 16 2731 01 BUTTONS CONTROL PANEL 6 16 2707 01 BLOCK FILLER ...

Page 122: ...M 4306 Printer Assemblies 5 40 B Side Covers Metal 15 3035 01 ...

Page 123: ...vers Metal 15 3035 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 15 3006 01 ASSY ELECTRONICS COVER 2 11 5562 01 COVER MEDIA SIDE 3 16 2928 01 WINDOW MEDIA 4 10 3064 01 NUT SELF THREADING 5 10 2104 01 WASHER 8 FLAT 6 10 2905 01 HEX NUT SELF LOCKING ...

Page 124: ...M 4306 Printer Assemblies 5 42 C Printer Assembly 1 of 3 53 2153 03 ...

Page 125: ...01 ASSY M3 X 8 THUMB SCREW 10 17 3039 01 SPRING HEAD LIFT REAR 11 16 2965 01 SPACER 875 DIA 12 17 2858 01 SCREW HOLLOW KNURLED M4 X10 13 11 5344 01 TEAR BAR 16 16 2860 01 GUIDE MEDIA 17 10 2904 01 WASHER FLAT NYLON 50 OD X 281 ID 19 10 2113 13 WASHER FLT ROUND STEEL METRIC 20 15 2847 03 ASSY PLATEN UPPER 300 DPI 30 32 2521 01 CABLE ASSEMBLY OPTIONS CONTROL 37 20 2225 01 PRINTHEAD 300DPI 4 5 41 10 ...

Page 126: ...M 4306 Printer Assemblies 5 44 D Printer Assembly 2 of 3 53 2153 03 ...

Page 127: ...LATE 2 15 2763 01 MEDIA SUPPLY ASSY 14 24 2613 01 ASSY SENSOR 15 12 3006 01 SHAFT GUIDE 26 10 2913 01 FOOT STICK ON 32 45 2016 01 LCD MODULE M CLASS 41 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 43 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 45 17 3040 01 SPRING HEAD LIFT FRONT 48 16 2946 01 GROMMET PRINT HEAD HARNESS ...

Page 128: ...M 4306 Printer Assemblies 5 46 E Printer Assembly 3 of 3 53 2153 03 ...

Page 129: ...R IDLER 24 PITCH 36 TOOTH 25 12 2905 01 POST IDLER 26 10 2913 01 FOOT STICK ON 27 10 0526 01 WASHER 8 SPLIT LOCK 33 11 5277 01 PLATE NUT 34 44 2060 01 ASSY FERRITE 35 17 3015 01 FASTENER TINNERMAN TWIN PUSH ON 36 51 2357 00 CCA PWR SUP M CLASS 40 10 2903 01 SCREW TRILOBULAR M4 PHILIPS HEAD 6 41 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 43 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 44 10 29...

Page 130: ...M 4306 Printer Assemblies 5 48 F Main Board and Internal Cables 1 3 4 2 6 5 ...

Page 131: ... MOTOR CONTROL POWER SUPPLY J5 TO MAIN BOARD J4 2 32 2520 01 CABLE ASSEMBLY MAIN CCA POWER POWER SUPPLY J4 TO MAIN BOARD J5 3 32 2526 01 CABLE ASSEMBLY PRINTHEAD DATA MAIN BOARD J8 TO PRINTHEAD 4 32 2527 01 CABLE ASSEMBLY PRINTHEAD POWER POWER SUPPLY J2 TO PRINTHEAD 5 78 2585 03 MAIN BOARD 2MB FLASH 8MB RAM 6 78 2585 04 MAIN BOARD 8MB FLASH 8MB RAM ...

Page 132: ...M 4306 Printer Assemblies 5 50 G Media Supply Hub 15 2763 01 ...

Page 133: ...es 5 51 G Media Supply Hub 15 2763 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 2 12 2904 01 EXTRUSION MEDIA SUPPORT 3 16 2951 01 CAP MEDIA SUPPLY 4 16 2527 01 RETAINER MEDIA SUPPLY ...

Page 134: ...M 4306 Printer Assemblies 5 52 H Printhead Assembly 15 2850 01 ...

Page 135: ...2 3163 01 BRACKET RIBBON ROLLER 9 12 3051 01 CAM IDLER RIBBON 10 12 3052 04 SHAFT RIBBON IDLER 11 16 2934 01 COVER PRINTHEAD CABLE 12 10 3030 01 SCREW M4 X 8 13 10 3030 02 SCREW M4 X 16 15 17 2639 01 BEARING FLANG 1895 X 314 X 3 1 16 16 17 2897 01 SPRING COMPRESSION 17 17 3020 01 SPRING COMPRESSION 30 OD X 1 00 L 18 17 3021 01 SPRING COMPRESSION 30 OD X 68 LG 19 10 3077 01 PIN DOWEL 3 32 OD X 1 12...

Page 136: ......

Page 137: ...Option Assemblies 5 55 Options ...

Page 138: ...Option Assemblies 5 56 A Thermal Transfer CSI 78 2483 01 CSO 78 2483 02 Direct Thermal ...

Page 139: ... RIBBON 5 17 3028 01 BEARING FLANGED 440C 3 8 X 7 8 6 10 0563 01 E RING 3 8 TRUARC 5133 37 7 17 2869 01 WASHER FLAT NYLON 8 10 2113 13 WASHER FLT ROUND STEEL METRIC 9 10 2903 04 SCREW TRILOBULAR M4 PHILIPS HEAD 12 10 15 2840 01 ASSY HUB RIBBON REWIND 11 13 2409 01 DISK FRICTION 125 THICK 15 2841 01 ASSY THERMAL TRANSFER CSI 20 15 2841 02 ASSY THERMAL TRANSFER CSO Direct Thermal 78 2492 01 ITEM NUM...

Page 140: ...Option Assemblies 5 58 B Internal Rewind 78 2484 01 Without Rewind ...

Page 141: ...8 5 17 2860 01 GEAR SPUR DELRIN 24TEETH 6 12 2905 01 POST IDLER 7 10 2903 06 SCREW TRILOBULAR M4 PHILIPS HEAD 25 8 10 0563 01 E RING 3 8 TRUARC 5133 37 9 13 2409 01 DISK FRICTION 125 THICK 10 11 5613 01 RETAINER MEDIA 11 16 2931 01 BRACKET REWIND NONMETALLIC 20 15 2842 01 ASSY LABEL REWIND No Internal Rewind 78 2303 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 12 2941 01 COVER TAKE UP ASSY 2 10 2903 0...

Page 142: ...Option Assemblies 5 60 C Peel and Present 78 2482 01 78 2482 02 ...

Page 143: ...01 ROLLER PEEL UPPER 11 12 3173 01 SHAFT PEEL UPPER 12 13 0002 01 TYWRAP 4 13 12 3202 01 SHAFT PINCH ROLLER 14 10 2903 02 SCREW TRILOBULAR M4 PHILIPS HEAD 8 15 10 3021 02 E RING 1 8 CRES 16 10 3072 01 PIN DOWEL 3 32OD X 1 5LG 17 10 3058 01 PIN DOWEL 094 DIA X 1 188 LONG SST 18 17 2997 01 SPRING COMPRESSION 016 WIRE 240 O 19 17 2314 06 SPRING COMPRESSION LC 026B 9MW 20 51 2366 01 CCA PEEL PRESENT S...

Page 144: ...Option Assemblies 5 62 D Cutter 78 2480 01 ...

Page 145: ...TION 1 12 3097 02 BASE ENCLOSURE CUTTER 2 16 2791 01 COVER ENCLOSURE CUTTER 3 51 2360 00 CCA CUTTER M CLASS 4 24 2616 01 ASSEMBLY CUTTER DRIVE MECHANISM 5 10 2903 01 SCREW TRILOBULAR M4 PHILIPS HEAD 6 6 10 2903 01 SCREW TRILOBULAR M4 PHILIPS HEAD 8 10 15 2918 01 ASSY CUTTER 4 ...

Page 146: ...Option Assemblies 5 64 E Present Sensor 78 2481 01 ...

Page 147: ...78 2481 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 11 5344 01 TEAR BAR 2 16 2826 01 COVER PRESENT SENSOR 3 16 2919 01 BASE PRESENT SENSOR 4 16 2877 01 COVER PRESENT SENSOR 5 51 2367 01 CCA PRESENT SENSOR MCLASS 10 15 2939 01 ASSY PRESENT SENSOR ...

Page 148: ...Option Assemblies 5 66 F LAN 78 2584 01 1 2 3 ...

Page 149: ...Option Assemblies 5 67 F LAN 78 2584 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2398 00 CCA INTERNAL ETHERNET PRINT SERVER 2 17 3047 01 STANDOFF 3 32 2554 01 RIBBON CABLE ...

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