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DATALOGIC

DP1100

Installation - 2.27

2.10 TYPICAL 

LAYOUTS

The DP1100 decoder was specifically designed for industrial applications. A
typical use is real time identification of moving objects on conveyors.

The decoder generally activates the scanner(s) when signalled by a
photoelectric sensor used as a code presence sensor when an object enters
the barcode reader reading zone. See the following figures for example
layouts depending on whether H1 or H2 models are used.

Host

PS

LS4100

DP1100

Figure 2.28 - DP1100 (H1) typical application

Host

PS

LS4100

LS4100

DP1100

Figure 2.29 - DP1100 (H2) with 2 scanners in single reading mode

Summary of Contents for DP1100 Series

Page 1: ...DP1100 Installation Manual ...

Page 2: ...DP1100 INSTALLATION MANUAL ...

Page 3: ... COMPATIBILITY GENERIC IMMUNITY STANDARD PART 2 INDUSTRIAL ENVIRONMENT EN 60950 October 1996 SAFETY OF INFORMATION TECHNOLOGY EQUIPMENT INCLUDING ELECTRICAL BUSINESS EQUIPMENT Following the provision of the Directive s 89 336 CEE AND SUCCESSIVE AMENDMENTS 92 31 CEE 93 68 CEE 73 23 CEE Ruggero Cacioppo Lippo di Calderara 23 09 1997 Quality Assurance Supervisor Product names mentioned herein are for...

Page 4: ...to Installation 2 1 2 3 Opening the Device 2 2 2 3 1 Main Serial Interface Selection 2 4 2 3 2 Removing and Wiring the Glands Panel 2 5 2 4 Mechanical Installation 2 7 2 4 1 Overall Dimensions 2 7 2 4 2 Mounting DP1100 2 8 2 5 Power Supply Connections 2 9 2 6 Main Serial Interface Connections 2 9 Pinout 2 10 Grounding Rules 2 11 RS232 Interface 2 12 RS485 Non Polled Interface 2 13 RS485 Polled Int...

Page 5: ...s 2 25 2 10 Typical Layouts 2 27 2 10 1 Pass Through 2 29 2 10 2 Local Echo 2 30 2 10 3 Master Slave Special software versions only 2 31 3 MAINTENANCE 3 1 3 1 Replacing the Protection Fuse 3 1 4 TECHNICAL FEATURES 4 1 ...

Page 6: ...P1100 General View Figure A 1 Power supply connector 5 LEDs 2 On off switch 6 LCD display 3 Glands panel 7 Scan head 2 connector only for 2 scan head models 4 Keypad 8 Scan head 1 connector 7 1 2 3 4 6 8 5 ...

Page 7: ...rations where there is danger of electrical shock Before opening the device make sure the power cable is disconnected to avoid electric shock This device must be installed to a power source equipped with on off switch or breaker within range of the operator as protection against grounding failures This device is protected against overloading by a correct value fuse For protection fuse replacement ...

Page 8: ...ided on diskette with the decoder or using the Keyboard Mode through the keypad and the display or using the Host Mode programming procedure by ESC sequences via the serial interface There are different programmable operating modes to suit various barcode reading system requirements Included in these is a test mode to verify the reading features and exact positioning of the barcode reader without ...

Page 9: ... reads all popular codes connection to two scan heads H2 models only connections to a PLC using Siemens protocols configurable in different operating modes to suit the most various barcode reading system requirements test mode to verify the reading features and exact positioning of the scanner without the need of external tools code verifier PCS H1 models only Optional boards can be mounted to inc...

Page 10: ...t is not completely displayed however it is completely transmitted to the host computer 1 3 2 Keypad There are four keys marked with the symbols Up arrow Down arrow CLR and ENT this keypad is mainly used to configure the DP1100 locally when remote configuration via a supervisor computer is not required To enter into keyboard programming mode press the UP arrow and ENT keys simultaneously When you ...

Page 11: ...OD READ RED LED is used to signal successful barcode decoding It is also used in Test mode to signal the decoding for details refer to the section LED Threshold in the Help On Line of the Winhost utility program TX DATA GREEN LED indicates transmission of data relative to the code or to programming running on the main serial interface RX DATA GREEN LED indicates reception of data relative to the c...

Page 12: ...lso supports an RS232 auxiliary interface to be connected to another host computer or for particular layouts such as Pass Through Details regarding the connections and use of the interfaces are given in chapter 2 Installation 1 3 7 Inputs PS1 presence sensor inputs and PS2 for H2 models allow code reading and consequent decoding to be synchronized with an external sensor as in On Line operating mo...

Page 13: ...sor is not decoded The RIGHT output activates when the code is decoded correctly The WRONG output is used either in Code Verifier or PCS modes See Winhost Help On Line H2 models NO READ 1 output for scan head 1 RIGHT 1 output for scan head 1 RIGHT 2 output for scan head 2 Code Verifier only The NO READ output activates when the code signalled by the presence sensor is not decoded The RIGHT output ...

Page 14: ... opening the packaging the list of parts includes 1 DP1100 decoder 2 Installation manual 3 DP1100 configuration program disk 4 Terminal block connectors 5 Power supply connector 2 3 5 4 1 Figure 2 1 DP1100 package contents 2 2 GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the DP1100 decoder ...

Page 15: ...l interface For more details refer to the Word document hdp1100 doc in the DP1100 directory Keyboard Mode through the keypad and the display For more details refer to the Word document kdp1100 doc in the DP1100 directory The installation is now complete 2 3 OPENING THE DEVICE Before installing the DP1100 it may be necessary to open it to perform the following operations Select the required main se...

Page 16: ...pening the decoder 1 Turn the DP1100 off 2 Disconnect the power supply cable 3 Unscrew the four screws as shown below to open the decoder 4 Carefully remove the cover of the decoder while paying attention to the cable that is connected to the electrical ground this cable is long enough to allow you to lay the cover to the side while operating inside the device Figure 2 2 Opening the DP1100 WARNING...

Page 17: ...rface of the DP1100 to the host computer EIA RS232 20 mA CURRENT LOOP EIA RS485 POLLED EIA RS485 NON POLLED To select the interface type position the jumper block as indicated in the following figure SW1 SW2 SW3 RS232 20 mA C L RS485 POLLED RS485 NON POLLED SW1 SW2 SW3 Figure 2 3 Interface type selection NOTE The RS232 interface type is factory set ...

Page 18: ... it from the DP1100 body 5 Unscrew the glands and pass the cables through them 6 Cut the insulation of the cable on the DP1100 side by a few centimeters 7 Strip the individual wires by a few millimeters 8 Loosen the terminal block connector screw of the selected position insert the wire and tighten the screw see figure 2 4 9 After inserting all the wires in the terminal block connectors pass them ...

Page 19: ...DP1100 DATALOGIC 2 6 Installation Figure 2 4 Inserting the wire Figure 2 5 DP1100 view Figure 2 6 Terminal block connector and base ...

Page 20: ...tion 2 7 2 4 MECHANICAL INSTALLATION 2 4 1 Overall Dimensions The figure below gives the overall dimensions of the decoder and its relative mounting holes and may be used for its installation mm in Figure 2 7 Overall dimensions ...

Page 21: ...using the two mounting holes inside the DP1100 as a pattern mark the panel or the wall with an appropriate object and then drill two pilot holes in the panel or in the wall 2 Align the decoder and insert two appropriate screws M5 x 35 UNI 6107 or M5 x 40 with their washers and then screw them into the panel or the wall until tight see figure 2 8 Figure 2 8 Mounting DP1100 ...

Page 22: ...es are available for the DP1100 main serial interface EIA RS232 EIA RS485 POLLED EIA RS485 NON POLLED 20mA CURRENT LOOP DP1100 automatically recognizes the type of interface selected at each power on of the decoder If the recognized interface type is not compatible with the current communication handshaking then the system forces the XON XOFF protocol The parameters relative to the main interface ...

Page 23: ... 2 WRONG 3 RIGHT 4 RIGHT 5 NO READ 6 NO READ 7 8 9 10 11 PS1AUX 12 PS1AUX 13 GND1 14 VDC1 J2 J4 J3 J1 1 2 3 4 1 2 3 4 H1 models 1 SHIELD 2 C L GND 3 DRVCLOUT 4 DRVCLIN 5 GND485 6 TX232 TXRX485 CLIN 7 RTS232 TXRX485 CLIN 8 RX232 RX485 CLOUT 9 CTS232 RX485 CLOUT 10 SGND 11 RXAUX 12 CTSAUX 13 RTSAUX 14 TXAUX 1 PS1 2 PS1 3 VDC1 4 GND1 1 RIGHT2 2 RIGHT2 3 RIGHT1 4 RIGHT1 5 NO READ1 6 NO READ1 7 PS2AUX ...

Page 24: ...for instance to the presence of engines leakage currents lightning or other sources For long distances between the devices about 50 meters but this length depends widely on the environment the voltage drop between ground connections can be 100 V or higher If you ground the shield in several points the voltage drop across the shield will cause a current increasing the noise on the signal wires Ther...

Page 25: ...owing pins of connector J1 see figure 2 10 for RS232 interface connection RS232 connection Pin Name Function 6 TX232 Transmitted Data 7 RTS232 Request to Send 8 RX232 Received Data 9 CTS232 Clear to Send 10 SGND Signal Ground DP1100 USER INTERFACE RXD TXD DCD DTR SGND TX232 6 7 8 9 10 RTS232 RX232 CTS232 SGND RTS CTS HARDWARE HANDSHAKING ENABLED MAXIMUM LENGTH 15 m Figure 2 12 RS232 main interface...

Page 26: ...ion RS485 Non Polled Interface The RS485 NON POLLED interface is a Full Duplex interface The NON POLLED configuration is used for point to point connections over longer distances than those acceptable for RS232 communications or in electrically noisy environments The terminals of the external cable must be connected to the following pins of connector J1 see figure 2 10 for RS485 NON POLLED communi...

Page 27: ...nterface The terminals of the external cable must be connected to the following pins of connector J1 see figure 2 10 for RS485 POLLED communications RS485 POLLED connection Pin Name Function 5 GND485 Signal Ground 6 TXRX485 RS485 Input output 7 TXRX485 RS485 Input output RS485REF 5 GND485 RTX485 TXRX485 6 RTX485 7 TXRX485 DP1100 MULTIPLEXER MAXIMUM LENGTH 1200 m Figure 2 15 RS485 POLLED connection...

Page 28: ...on The following table shows the multiplexer address settings where 0 ON 1 OFF Position Address Position Address 5 4 3 2 1 5 4 3 2 1 1 1 1 1 1 31 0 1 1 1 1 15 1 1 1 1 0 30 0 1 1 1 0 14 1 1 1 0 1 29 0 1 1 0 1 13 1 1 1 0 0 28 0 1 1 0 0 12 1 1 0 1 1 27 0 1 0 1 1 11 1 1 0 1 0 26 0 1 0 1 0 10 1 1 0 0 1 25 0 1 0 0 1 9 1 1 0 0 0 24 0 1 0 0 0 8 1 0 1 1 1 23 0 0 1 1 1 7 1 0 1 1 0 22 0 0 1 1 0 6 1 0 1 0 1 2...

Page 29: ...0 Figure 2 17 DP1100 multidrop address selections The following figure shows a multidrop configuration with DP1100 decoders and a multiplexer connected max 1200 m three wires shield 120 Ohm MUX RTX485 RTX485 RS485REF SHIELD 120 Ohm max 2 m TXRX485 TXRX485 GND485 DP1100 0 5 7 6 DP1100 1 5 7 6 DP1100 x 5 7 6 Figure 2 18 DP1100 multidrop connection to a multiplexer ...

Page 30: ...ure 2 10 for 20 mA Current Loop communications 20 mA C L connection Pin Name Function 2 C L GND Generator Reference 3 DRVCLOUT Output Current Generator 4 DRVCLIN Input Current Generator 6 C L IN Current Loop Input 7 C L IN Current Loop Input 8 C L OUT Current Loop Output 9 C L OUT Current Loop Output USER INTERFACE DP1100 SGND SGND 2 8 C L OUT C L GND 6 MAXIMUM LENGTH 300 m I 20 mA DRVCLOUT C L OU...

Page 31: ...ILIARY RS232 INTERFACE CONNECTIONS The auxiliary serial interface is used exclusively for RS232 point to point connections The parameters relative to the auxiliary interface baud rate data bits etc as well as particular operating modes such as local echo can be defined using the Winhost utility program or Keyboard Mode programming or Host Mode programming For more details refer to the section Auxi...

Page 32: ...AUX CTSAUX RTSAUX SGND RTS CTS HARDWARE HANDSHAKING ENABLED MAXIMUM LENGTH 15 m Figure 2 21 RS232 auxiliary interface connections The RTSAUX and CTSAUX signals control data transmission and synchronize the connected devices If the RTS CTS handshaking protocol is enabled the DP1100 activates the RTSAUX output to indicate a message is to be transmitted The receiving unit activates the CTSAUX input t...

Page 33: ...ntary Video Signal 4 VIDEO Video Signal Representing Code 5 SCAN Scan Start 6 SCAN Complementary Scan Start 7 N C Not Connected 8 N C Not Connected 9 I U Internal Use 10 I U Internal Use 11 CODE Good Read Signal 12 I U Internal Use 13 RESOL Resolution Signal 14 BS Beam Shutter Laser Off Signal 15 N C Not Connected For H1 models only this is the PCS Print Contrast Signal for connection to an LS4100...

Page 34: ...the following connections Connector J2 Pin Name Function 1 PS2 Presence Sensor 2 2 PS2 Presence Sensor 2 3 VDC2 PS2 Operating Voltage 4 GND2 PS2 Signal Ground Connector J3 Pin Name Function 1 PS1 Presence Sensor 1 2 PS1 Presence Sensor 1 3 VDC1 PS1 Operating Voltage 4 GND1 PS1Signal Ground Connector J4 Pin Name Function 7 PS2AUX Auxiliary Presence Sensor 2 8 PS2AUX Auxiliary Presence Sensor 2 9 GN...

Page 35: ...GND2 supply power to the presence sensor from DP1100 with the following characteristics typical voltage 12 V maximum current 50 mA A debounce filter is present on both inputs the nominal value of the delay is 5 ms PS PS1 or PS2 PS PS1 or PS2 VDC VDC1 or VDC2 GND GND1 or GND2 Figure 2 23 Presence sensor input connections PRESENCE SENSOR CONNECTION WITH NPN SENSOR J3 or J2 J3 or J2 DP1100 V Ground P...

Page 36: ... a single NPN sensor These connections are provided in the following figure PRESENCE SENSOR PARALLEL CONNECTION WITH NPN SENSOR J2 J3 DP1100 v Ground Signal PS1 1 4 3 VDC1 2 PS1 GND1 PS2 1 4 3 VDC2 2 PS2 GND2 Figure 2 24 Connection for Single Reading with 2 scanners For the device configuration refer to the section Reading Mode in the Help On Line of the Winhost utility program ...

Page 37: ...2 GND GND1 or GND2 Figure 2 25 Auxiliary input connections AUXILIARY PRESENCE SENSOR AUXILIARY PRESENCE SENSOR CONNECTION WITH NPN SENSOR J4 J4 DP1100 PSAUX 11 7 13 9 14 10 VDC 12 8 PSAUX GND CONNECTION WITH PNP SENSOR DP1100 11 7 13 9 14 10 12 8 PSAUX VDC PSAUX GND V Ground Signal V Ground Signal ...

Page 38: ...t Read Output 5 NO READ No Read Output 6 NO READ No Read Output Connector J4 for H2 models Pin Name Function 1 RIGHT2 Right Read Output for scan head 2 2 RIGHT2 Right Read Output for scan head 2 3 RIGHT1 Right Read Output for scan head 1 4 RIGHT1 Right Read Output for scan head 1 5 NO READ1 No Read Output for scan head 1 6 NO READ1 No Read Output for scan head 1 The electrical features are VCE max...

Page 39: ...n the figures above SIGNAL and SIGNAL are used to refer to the corresponding No Read Right or Wrong output signals see table on the previous page For the description of the DP1100 outputs refer to paragraph 1 3 8 These outputs are both level or pulse programmable a 50 ms pulse is generated in the second case Further programming information is supplied in the section Output Lines in the Help On Lin...

Page 40: ...oder generally activates the scanner s when signalled by a photoelectric sensor used as a code presence sensor when an object enters the barcode reader reading zone See the following figures for example layouts depending on whether H1 or H2 models are used Host PS LS4100 DP1100 Figure 2 28 DP1100 H1 typical application Host PS LS4100 LS4100 DP1100 Figure 2 29 DP1100 H2 with 2 scanners in single re...

Page 41: ... DATALOGIC 2 28 Installation Host PS LS4100 LS4100 DP1100 Figure 2 30 DP1100 H2 with 2 scanners in single reading mode Host PS LS4100 LS4100 DP1100 Figure 2 31 DP1100 H2 with 2 scanners in single reading mode ...

Page 42: ...the Host Each DP1100 transmits the messages received by the Auxiliary interface onto the Main interface All messages will be passed through this chain to the host Both H1 and H2 models can be used in this layout however H2 models must be used in Twin Reading Mode see figure 2 32 See the WinHost Help On Line for software configuration details The reading phase of each DP1100 is independent from the...

Page 43: ...Local Echo For H1 models in local echo mode data is transmitted on the auxiliary interface as well as on the main interface Host Mode programming can be accomplished either through the main interface or the auxiliary interface in local echo mode DP1100 HOST 1 1 2 1 Main serial interface Auxiliary serial interface Presence sensor 2 3 LS4100 3 HOST 2 optional Figure 2 34 Local echo layout ...

Page 44: ...he auxiliary interface onto the main interface All messages will be passed through this chain to the Master The Master decoder is connected to the Host on the main serial interface The possible main interface types for the Master decoder are RS232 or RS485 For details see the the WINHOST Help On Line The P S signal is unique to the system there is a single reading phase and a single message from t...

Page 45: ...DP1100 DATALOGIC 2 32 Installation This page is intentionally left blank ...

Page 46: ...ation Refer to paragraph 2 3 to open the decoder To replace the protection fuse refer to the following instructions 1 Unscrew the screw on the protection shield indicated in figure 3 1 paying attention to the cable which is connected to the electrical ground 2 Remove the protection shield 3 Replace the fuse whose position is shown in figure 3 2 Make sure to use the correct value as specified in th...

Page 47: ...DP1100 DATALOGIC 3 2 Maintenance PROTECTION SHIELD GROUND CABLE SCREW Figure 3 1 Protection shield position PROTECTION FUSE Figure 3 2 Fuse position ...

Page 48: ...TES All Interfaces 150 to 19200 CONTROL INPUTS optocoupled NPN or PNP 1 presence sensor 1 auxiliary presence sensor 2 presence sensors 2 auxiliary presence sensors Voltage max 30 Vdc Input current max 20 mA CONTROL OUTPUTS open emitter open collector No Read1 Right Read1 Right Read2 No Read Right Read Wrong Read VCE max 40 Vdc Collector current max 40 mA continuous 130 mA pulsed VCE saturation 1V ...

Page 49: ...test CONFIGURATION MODES through menus using WINHOST utility through KEYBOARD MODE receiving commands from one of the serial ports HOST MODE PARAMETER STORAGE Non volatile internal EEPROM ENVIRONMENTAL FEATURES Operating temperature see Note 0 to 50 C Storage temperature 20 to 70 C Humidity max 90 non condensing Vibration resistance IEC 68 2 6 test FC 1 5 mm 10 to 55 Hz 2 hours on each axis Shock ...

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