Datalogic AccuLazr AL5010 Page 220 Product Line Manual Download

Page: 220 / 240

95 3.74

110 4.33

38.1 1 1/2"

17.5 .69

45°

14.8 .58

MOUNTING SLOTS FOR

M5[#10] HARDWARE

MOUNTING HOLE FOR

5/16 T-STUD

35 1.38

22 .87

99.5 3.92

62 2.44

39.5 1.56

28.5 1.12

143.3 5.64

23.6 .93

READ DISTANCE

REFERENCE POINT

PITCH 15

SKEW

+150 /-8

TILT

SEE NOTE 1

NOTES:

1) TILT: MOUNTED WITH ARC SLOTS:

22.5

MOUNTED WITH CENTER HOLE: 180

2) MOUNTING HARDWARE (INCLUDED WITH UNIVERSAL MOUNTING BRACKET):

2X M5 SCREW, WASHER AND Z-NUT FOR EXTRUSION MOUNTING (SHOWN)

2X #10 SELF-DRILLING SCREW FOR SURFACE MOUNTING (NOT SHOWN)

1X 5/16-18 T-STUD AND FLANGED BUT FOR EXTRUSION MOUNTING WITH 180 ROTATION

REFERENCE DRAWINGS

111584 MECHANICAL SPECIFICATIONS

111407 EXPLODED PARTS DIAGRAM

N/A

AL5010

INSTALLATION DRAWING

111585

DWG. NO.

53830

CAGE CODE

1 OF 2

SOLIDWORKS

NONE

CAD SYS.

DATE

SIZE

DATE

MECH ENG

01.31.08

DRAWN

CHKD

ENGR

DEPT.

CUSTOMER

TJB

E-

SCALE

CONTRACT #

TELFORD, PA 18969 USA

ACCU-SORT SYSTEMS, inc.

SHEET

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MILLIMETERS[INCHES]

ALL ANGLES ARE 90°

REMOVE BURRS AND SHARP EDGES

[INCH]

[.X±.1000]

[.XX±.0200]

[.XXX±.0050]

[.XXXX±.0005]

ANGULAR

X±1.00°

.X±0.10°

.XX±0.01°

PART NO.

STAMPED "CONTROLLED COPY" IN RED

THIS IS NOT A CONTROLLED COPY UNLESS

2007, ACCU-SORT SYSTEMS, INC.

OF THIS DOCUMENT.

APPEAR ON ANY COPY OR REPRODUCTION

PRIOR APPROVAL. THIS NOTICE MUST

SPECIFIC PURPOSE, WITHOUT ACCU-SORT'S

OR REPRODUCED, EXCEPT FOR THE

IT MAY NOT BE DISCLOSED, COPIED,

INFORMATION REMAINS OUR PROPERTY.

SPECIFIC PURPOSE AND THE DISCLOSED

THIS DOCUMENT IS PROVIDED FOR A

REVISION

TJB

CHANGE

DATE

10FEB2011

ECO 11-65, REVISED AS SHOWN

REV

METRIC

TOLERANCES:

METRIC

X±2.500

.X±0.500

.XX±0.130

.XXX±0.013

Summary of Contents for AccuLazr AL5010

Page 1: ...AL5010 Product Line Manual ...

Page 2: ...facture of products without the written permission Datalogic and DRX are registered trademarks and the AS logotype 1 800 BAR CODE is a trademark of Datalogic All other company or product names are mentioned for purposes of identification only and may be trademarks of their respective owners Disclaimer Information The information contained in this manual is subject to change without notice Suppleme...

Page 3: ...s 17 Electrical Safety 17 Electrical Grounding Requirements 18 Electrostatic Discharge 18 Basic Rules for ESD Control 18 Laser Safety 19 Safety Labels and Locations 20 3 Mechanical Installation Prerequisites 21 Tools Required 21 Additional Information 21 Unpacking Instructions 21 Installation Sequence 22 Orientation Considerations 23 Read Range 23 Bar Code Orientation to Scanning Area 24 General M...

Page 4: ...Profibus 53 Connecting the AL5010 53 Wiring to the AL5010 without an Interface Module 54 Check Installation 55 5 Setup Getting Started 57 AccuLazr User Interface Basics 60 Getting Help 60 Modify Settings 61 Configuration 62 Bar Codes 63 Modulo Checks 65 Stripping Padding 66 Match Codes 67 Serial Communications 68 Network 71 Trigger 74 Relay 75 Tracking 76 FAST Monitor 77 Advanced 79 Save Retrieve ...

Page 5: ... Troubleshooting Test Mode 113 Status Indicators 113 Control Panel Indicators 114 Diagnostics 117 Log Viewer 120 Update Firmware 126 Troubleshooting Tables 131 9 Service Replacement Procedures 129 AL5010 Field Replaceable Units FRUs Spare Parts 130 Interface Module FRU Spare Parts 131 Appendices A Specifications Al5010 Technical Specifications 133 Basic Interface Module Technical Specifications 13...

Page 6: ... 161 Network 166 Trigger 170 Relay 172 Tracking 174 FAST Monitor 176 Advanced 177 Save Retrieve 179 Diagnostics 181 Monitor 182 Log Viewer 184 Update Firmware 185 D Networking Guide 187 E FAST Monitor Configuration 207 F Installation Drawings 209 G Test Label for Adjustable Raster Setup 231 Accu Sort Systems Inc 00b AL5010_Table of Contents_R10 doc ...

Page 7: ... 8 5M 8 8 8 6 4 1 5 1 N8 15 15 6 5 8 56 8 N 8 5 8 G 59 5 81 8 85 5 5 4 18 9 O5 55 4 N 5 81 55 5 8 9 9 2 8N 4 1 15 8 8 0BCDED 5 88 8 5 1 8 8 5 81 9 1 4 1 8 5 8 N9 P 15 N8 4 1 N 5 N 1 0BCDED Q 5 81 R 4 2 8 15 0 0 9 I 1 8 5 4 1 8 5 1 K1 5 55 15 4 E2SDD2L0T2AUVJW QXECR YXZ2D SE9 9 4 8 5 8 8 5 1 81 5 1 9 8 5 1 8 8 1 6 1 5 5 5 8 8 1 www datalogic com 0 3 A 36 7 827 B 01 2 I 1 8 5 84 8 8 5 1 56 8 1 8 1 8...

Page 8: ...tric referenced in brackets for example 10 inches 254 mm Customer Service Training Accu Sort Systems offers a complete set of training courses to help you and your staff get the most out of your investment We can help you develop a training plan that provides thorough training for both your project team and your end users We will work with you to organize courses appropriate to your job or area of...

Page 9: ... and manufacturing applications in mind providing high speed scanning and high reliability in a rugged industrial enclosure The entire AL5010 product line offers a large depth of field that provides accurate barcode reading from as little as 4 inches up to 48 inches The AccuLazr AL5010 Mid Range Laser Barcode Readers include AL5010 Scan Head AL5010 Mounting Base AccuLazr Interface Module optional ...

Page 10: ...andard and high density Two laser models for standard near focus high density and high density An optional Adjustable Raster adjustable up to 20 degrees above or below 0 degrees variable DOF is available in the existing scan head housing No bolt on additions are required AL5010 Mounting Base The AL5010 Mounting Base provides for the mounting of the AL5010 as well as the wiring interface between th...

Page 11: ...ic and Enhanced version The AccuLazr Basic Interface Module provides the following connections Scanner 15 pin and RJ45 Ethernet EtherNet IP 1 Serial ports 2 Trigger Input Power The Enhanced Interface Module provides the following additional connections Tach Input Up to four Opto22 I O modules Fieldbus communications either DeviceNet or Profibus 01 AL5010_Introduction_R20 doc Accu Sort Systems Inc ...

Page 12: ...terface you can Integrate AL5010 to your system and application without custom software Modify output messages to accommodate your system needs Add or modify the barcode symbologies read by AL5010 Define up to four 4 relay input outputs Monitor AL5010 performance using diagnostic tools Fine tune optional adjustable raster You can easily configure your AL5010 reader by using a desktop or laptop com...

Page 13: ...owing applications single reader applications side or top pick module scanning multi sided scanning retail distribution centers industrial manufacturing With optional Adjustable Raster pallet scanning hard to read barcodes plastic shrink wrapped barcodes unknown label positioning 01 AL5010_Introduction_R20 doc Accu Sort Systems Inc ...

Page 14: ...tact your sales representative for assistance in determining which options and accessories will be applicable to your application If you know which items are needed contact Accu Sort s Customer Service Department ask for the Spare Parts Coordinator between 8 AM and 4 30PM EST Monday through Friday at 1 800 BAR CODE Fax 215 723 1515 ...

Page 15: ...t this manual special safety alerts are indicated by the following symbols WARNINGS or CAUTIONS This symbol identifies a hazard or procedure that if incorrectly performed could cause personal injury or result in equipment damage HIGH VOLTAGE CAUTION This symbol alerts the user they are about to perform an action involving either a dangerous level of voltage or to warn against an action that could ...

Page 16: ...nual Unpacking Mounting and Installation Recommendations CAUTION Firmly fasten mounting structures in place before installing the equipment to any mounting structure Avoid using freestanding mounting structures If your application requires a freestanding mounting structure avoid making the structure top heavy Follow all procedures regarding electrical safety laser safety and electrostatic discharg...

Page 17: ...ssis NOTE DRAIN WIRE SHIELDING IS NOT ADEQUATE Do not remove the shielding covers Refer to the details on making custom cables as provided in the specific technical manual for the component Electrical Safety AL5010 must be installed in accordance with Canadian Electrical Code Part I CSA C22 1 CSA C22 2 No 0 and the National Electrical Code NFPA 70 For complete requirements National Electrical Code...

Page 18: ...re particularly sensitive to ESD damage Product failures may not occur until days or weeks after the component was damaged Static damage to units can take the form of upset failures or catastrophic failures direct and latent An upset failure occurs when an electrostatic discharge is not significant enough to cause total failure but may result in intermittent gate leakage causing loss of software o...

Page 19: ...ge The following appears next to the AL5010 laser exit window WARNING LASER LIGHT EMITTED FROM THIS APERTURE Warning on AL5010 Laser Exit Window to Avoid Exposure WARNING Use of controls adjustments or procedures other than those specified in this document may result in hazardous laser light exposure The AL5010 Line Scanning Bar Code Reader is rated as a Class 1 Laser Product by the International ...

Page 20: ...warnings When operating repairing or replacing an AL5010 note all label content on the unit These labels provide special precautions for operation usage specifications product identification and service information WARNING LASER LIGHT EMITTED FROM THIS APERTURE Label Placement AL5010 Scan Head Accu Sort Systems Inc 02 AL5010_Safety_R20 doc ...

Page 21: ...SHQLQJ WKH ZLOO DOVR YRLG WKH IDFWRU ZDUUDQW 3UHUHTXLVLWHV 5HDG DOO LQVWUXFWLRQV EHIRUH EHJLQQLQJ RXU LQVWDOODWLRQ HILQH DQG FRQILUP WKH DFFXUDF RI RXU DSSOLFDWLRQ V UHTXLUHPHQWV 5HYLHZ DOO LQVWDOODWLRQ VSHFLILF GUDZLQJV 5HYLHZ DQG SODQ WKH PHFKDQLFDO LQVWDOODWLRQ RI DOO GHYLFHV XVHG LQ RXU DSSOLFDWLRQ H VXUH WR DOORZ DGHTXDWH FOHDUDQFH IRU PDLQWHQDQFH 5HYLHZ DQG SODQ WKH SRZHU UHTXLUHPHQWV IRU RX...

Page 22: ...uals Unpacking Instructions IMPORTANT The AL5010 packaging is designed to protect the unit s during shipment Do not throw it away Save all packing material in case you need to transport your unit s Accu Sort Systems Inc 03 AL5010_Mechanical_Installation_R20 doc ...

Page 23: ...cture Mount the Accu Sort power supply to structure Mount Trigger Photoeye optional Mount tachometer Enhanced Interface Module only Complete electrical installation Install the scan head to the mounting base and wire interface module See Chapter 4 NOTE To reduce the possibility of damage to the scan head install it after the mounting base is mounted wired and all wiring checked for accuracy Setup ...

Page 24: ... depth of field Barcode Orientation on products ladder or picket fence as well as the angle in which codes will appear skew pitch and tilt Reader Positioning for type of scanning required to accommodate picket fence or ladder barcode orientation yaw pitch and roll angles Read Range The AL5010 must be positioned in the scanning area to accommodate reading products over a read range specific to your...

Page 25: ...L5010 can be mounted to read codes in either a ladder or picket fence orientation DIRECTION OF TRAVEL Picket Fence and Ladder Orientation Illustrated Barcode Skew Pitch and Tilt These angles affect barcode readability Barcodes pitched or skewed up to 45 degrees are still readable Although some skew may occur it should not exceed 45 degrees 03 AL5010_Mechanical_Installation_R20 doc Accu Sort System...

Page 26: ...uidelines in Chapter 4 It is important that you follow all safety precautions when installing setting up operating maintaining troubleshooting or replacing any Accu Sort products parts or related equipment See Chapter 2 Safety Reader Positioning Fixed Laser IMPORTANT The AL5010 is able to decode barcodes at a variety of angles however significant angular distortion may degrade reading performance ...

Page 27: ...e greater coverage is needed Specifically the AL5010 Adjustable Raster can be configured to sweep up to 20 degrees above or below zero When an AL5010 with the adjustable raster feature is installed the user interface will include a Raster setup screen see chapter 5 Setup The adjustable raster is ideal for pallet scanning or other applications when the position of the barcode is variable but scan r...

Page 28: ...AL5010 Adjustable Raster Installation Mount the Scanner 1 Mount the scanner according to specifications 2 Tilt the scanner back at a 15 degree angle 0 Set Up the Raster Sweep 1 Start the user interface See chapter 5 Setup 2 In Modify Settings Barcode select Code 128 The test barcode label is a 12 character code 128 3 Print out or photo copy the barcode test label sheet found at the end of this app...

Page 29: ...1 5 Position box at nearest read distance to the scanner 6 Identify the highest and lowest code placement on the side of a box in your system Mark the highest and lowest code positions on the test box 03 AL5010_Mechanical_Installation_R20 doc Accu Sort Systems Inc ...

Page 30: ... degrees 9 Adjust the height of the scanner so that at 20 degrees the scan line is aligned with the lowest barcode mark on the test box 10 With the laser line intersecting the barcode put the scanner into test mode using the user interface To do this navigate to Diagnostics Monitor 11 On the Monitor screen click Start Test Mode 12 Check the read quality on the monitor The quality should be 100 Acc...

Page 31: ... laser should intersect a barcode at each degree setting 14 Check the read quality on the monitor at each increment The quality should be 100 15 Continue incrementing the upper and lower sweep settings until the scan line reaches or goes just beyond the level of the highest barcode 16 In Modify Settings Raster set the lower sweep at 20 and the upper sweep to the value determined in step 15 03 AL50...

Page 32: ...uct Line Manuals 17 Click Update and then click the Save icon at the top of the user interface screen The laser will begin to sweep between your lowest and highest barcode indicators 0 Accu Sort Systems Inc 03 AL5010_Mechanical_Installation_R20 doc ...

Page 33: ... 3 Place a test barcode at the front edge of the box in the lowest position and run the box through the system 4 Check the Monitor screen to see how the barcode reads The quality will likely not be 100 but it is just important that it reads 5 Next place the test barcode at the front edge of the box in the highest position and run the box through the system 6 Again check the Monitor screen to make ...

Page 34: ... AL5010 Product Line Manuals 7 Continue checking for good reads by placing the label at the back edge of the box once in the lowest position and then at the highest position Accu Sort Systems Inc 03 AL5010_Mechanical_Installation_R20 doc ...

Page 35: ... of access should be considered when locating the mounting position NOTE For installation maintenance and service reasons approximately 8 12 inches 203 305 mm of clearance is recommended Attaching the Mounting Base If your application is not using the universal mounting bracket UMB mount the mounting base to any flat surface with the two mounting screws provided The length of the screws must not b...

Page 36: ...versal mounting bracket UMB 2 Attach the UMB to the mounting structure with the provided hardware 3 Attach the mounting base to the UMB Use the two screws provided with the mounting base 4 Insert the screws through the UMB into the threaded holes on bottom of mounting base 5 DO NOT over tighten screws Leave the screws slightly loose to allow for some movement in the mounting base so that final adj...

Page 37: ...y align the scan head 1 alignment tabs to the mounting base This automatically assures the correct scan head to mounting base connector alignment 2 Gently press the scan head down until it firmly connects with the connector in the mounting base 2 3 Tighten the two captive screws to secure the scan head to the base Do not over tighten 4 Adjust the UMB so the reader s laser exit window faces the app...

Page 38: ...xit window is perpendicular to the conveyor facing the reflector The reflector must be mounted perpendicular to the conveyor facing the photoeye Secure the photoeye and reflector to the mounting brackets with the hardware provided IMPORTANT The trigger photoeye s beam between photoeye and reflector must be blocked by a package before the barcode is in position for scanning The trigger signal shoul...

Page 39: ...nti static brush provided with the tach must be installed to assure proper operation Mount the tach on the conveyor section where scanning is performed Mount the tach on the underside of the conveyor away from areas where the conveyor bows downward A good place to mount the tach is on one end of the conveyor underneath the drive shaft Make sure the tach assembly angles in the same direction that t...

Page 40: ...uctures 3 Mark the mounting locations for each a AL5010 Reader b Basic or Enhanced Interface Module 4 Attach the Universal Mounting Bracket s UMB to the frame UMB and mounting frame options are available from Accu Sort 5 Attach the AL5010 Mounting Base to the UMB or frame if UMB not used 6 Mount the Basic or Enhanced Interface Module See below 7 Mount the Accu Sort power supply 8 Mount the Trigger...

Page 41: ...nterface Module 1 Position the basic interface module in the desired mounting position Position the cord grips so they are face down or to the side 2 Using a Phillips screw driver attach with the supplied mounting hardware 03 AL5010_Mechanical_Installation_R20 doc Accu Sort Systems Inc ...

Page 42: ...Interface Module 1 Position the basic interface module in the desired mounting position Position the cord grips so they are face down or to the side 2 Using a Phillips screw driver attach with the supplied mounting hardware Accu Sort Systems Inc 03 AL5010_Mechanical_Installation_R20 doc ...

Page 43: ...factory I O MODULE APPLICATIONS OUTPUT MODULES Activate diverter sorter for no read multi read match or no match conditions Activate device e g beacon light to indicate any of the above conditions Activate device for use as a life condition indicator Activate device to follow the trigger condition Activate alarm INPUT MODULES Additional photoeye input for Start End Trigger NOTE The following input...

Page 44: ...1 through I O 4 These locations run left to right as shown on the circuit board silkscreen 3 Plug the appropriate I O module directly into the interface module s circuit board 4 Using a screwdriver secure the I O module by tightening the captive screw that goes through the module into the circuit board DO NOT over tighten screw Installing an I O Module Accu Sort Systems Inc 03 AL5010_Mechanical_In...

Page 45: ... 2 1 2 O4 3 9 6 7 4 K 2 8 J 7 8 2 4 3 J 6 8 4 3 E 4 8 J 7 2 4 9 1 3 4 J 3 3A 191039 P 8 9 4 6 92 K 2 3 7 8 J 6Q F 3 4 C 8 C 6 6 4 8 3 8 9 7 4 8 4 22 L R4 9 0 0 1 2 2 1 3 0 3 4 0 0 5 0 6 78 F 1 J S 2 8 3 J 6 F 1 J 3 2 7 2 J R4 9 8 4 22 F 1 J 3 2 7 994 R4 9 8 4 22 59 3A 1 3 M7 2 0 J 1 DTBH E U 3 0 J 1 D 9 H V W4 V 0 22 3 S M 101 2 5 82B C 01 2 0 Q 8 9 2 8 ABA J 7 P 8 X 34 DBAAAA AY ZH ABA J 7 7 3 8 ...

Page 46: ...odule Connect the power supply to interface module Connect trigger to interface module Connect tachometer to interface module Enhanced Interface Module Only Connect serial communications to interface module Connect wiring for I O module s to interface module Enhanced Interface Module Only Install Fieldbus if needed DeviceNet or Profibus Enhanced Interface Module Only Attach scan head to mounting b...

Page 47: ...t likely being shared by the group of readers See drawing 113492 in Appendix F Special instructions for functional set up of a multi reader network are provided in Chapters 5 and 6 NOTE If Tracking Fieldbus and or I O Modules are not needed an Enhanced Interface Module is not required Multiple Readers with EtherNet Communications Multiple Readers with Serial Communications 04 AL5010_Electrical_Ins...

Page 48: ...on be sure to keep the following guidelines in mind Determine the reader is in the proper orientation and position as outlined in Chapter 3 Leave adequate clearances approximately 8 12 inches 203 2 304 8mm for wiring The interface modules have several cord grip openings Seal unused openings with rubber grommet plugs units ship with rubber plugs in place Remove the grommet plugs when inserting cabl...

Page 49: ...modates 0 177 to 0 394 inches 4 5 to 10 0 mm Cable Connections to Interface Module Where the cabling enters the interface module use the supplied cord grips with rubber grommets Once all cabling is completed plug all unused interface module openings IMPORTANT All unused openings must be plugged to maintain the Interface Module s IP54 rating Proper Wiring to Terminal Blocks inside Interface Modules...

Page 50: ...sic Interface Module Basic Interface Module Wiring tables printed on the interface module help simplify installation Basic Interface Module Terminal Block Locations See also Drawing 113491 in Appendix F Accu Sort Systems Inc 04 AL5010_Electrical_Installation_R20 doc ...

Page 51: ...ket Stripping Strip All Wires 2 ETHERNET Host Network 3 COM 1 COM 2 Serial communications COM 1 3 1 2 COM 2 3 1 4 4 TRIG Trigger 3 1 2 1 4 5 POWER Power supply or user supplied 2 3 4 1 4 Wiring Installation Sequence Connection Panel Wiring Installation Sequence Circuit Board and TB Wiring Tables 04 AL5010_Electrical_Installation_R20 doc Accu Sort Systems Inc ...

Page 52: ...ed Interface Module Enhanced Interface Module Wiring tables printed on the interface module help simplify installation Enhanced Interface Module Terminal Block Locations See also Drawing 113490 in Appendix F Accu Sort Systems Inc 04 AL5010_Electrical_Installation_R20 doc ...

Page 53: ... Serial communications COM 1 3 1 2 COM 2 3 1 4 4 FIELDBUS DeviceNet or Profibus optional 4 3 8 1 4 5 TRIG Trigger 3 1 2 1 4 6 TACH Tachometer 3 1 4 1 4 7 POWER Power supply or user supplied 2 3 4 1 4 8 I O 1 through I O 4 I O module s optional 2 1 2 1 4 Wiring Installation Sequence Connection Panel Wiring Installation Sequence Circuit Board and TB Wiring Tables 04 AL5010_Electrical_Installation_R2...

Page 54: ...ust be a readily accessible disconnect device Using Accu Sort Power Supplies Single Reader The AL5010 reader requires 25 watts maximum of power The Accu Sort power supplies are IP54 rated for industrial environments The supply includes a power cord for either 125V or 230V applications 1 Locate the POWER terminal blocks on the interface module 2 Connect the power supply wiring to the terminal block...

Page 55: ...module terminal blocks Wire the Accu Sort photoeye as shown below Enhanced Interface Module Basic Interface Module In applications using a photoeye other than the Accu Sort standard follow the TRIGGER wiring table to assure proper wiring The trigger must be able to operate using the 24V DC source 24V and not draw more than 100mA The trigger input must be able to sink or source 10mA at 24V DC NOTE ...

Page 56: ...odule terminal blocks Wiring Tachometer to the Enhanced Interface Module WARNING The maximum tachometer current should not be more than 0 3 amps 24 volts If your application uses a tachometer other than the one available from Accu Sort follow the TACH wiring table to assure proper wiring Multiple Readers In controller client applications wire the tachometer to the AL5010 set up as the controller S...

Page 57: ...le Basic Interface Module Serial Communications Wiring RS232 422 RS232 Connections Use RS232 for a direct connection to a controller personal computer or other device RS232 provides point to point communications at distances up to 50 feet 15 2 meters If longer cable lengths are needed use RS422 RS232 connections are made to the COM1 and COM2 terminal blocks Follow the SERIAL COM RS232 wiring table...

Page 58: ...ule The HOST end of the connection must also be terminated using a 120 ohm resistor between the RECEIVE and RECEIVE terminals Ethernet Communications Connections Use Ethernet for network host communications or multiple reader networks Ethernet communications cabling can be run up to 330 feet 100 meters Ethernet connections are made to the Network connector on the Interface Module s connector panel...

Page 59: ...e the polarity of the connections illustrated on the circuit board I O Module Wiring Available I O Modules for use with AL5010 Description Color Rating Current Range Part Number 1000056135 DC Input Module white 3 3 to 32 VDC 32 mA 1000056136 DC Output Module red 3 to 60 VDC 3 A max 1000056137 AC Output Module black 12 to 42 VACPeak 3 A max NOTE Relay modules are only for connection to SELV LPS pow...

Page 60: ... may damage the output module A diode in parallel with the inductive device dissipates the back EMF DC Source Optional Diode Fuse Recommended Inductive Load Output Module TB Optional Diode to Dissipate Back EMF An example output module application is the use of a Stack Light The AL5010 would use three output modules to send signals to the stack light to visually indicate specific conditions e g gr...

Page 61: ...hecked for accuracy connect the AL5010 Reader s cable connections to the Interface Module See Wiring the Interface Modules in this chapter You can install the scan head with or without the power disconnected from the interface module See Installing the Scan Head in Chapter 3 04 AL5010_Electrical_Installation_R20 doc Accu Sort Systems Inc ...

Page 62: ...stallation AccuLazr AL5010 Product Line Manual Wiring to the AL5010 without an Interface Module AL5010 Pin Out Table See also Drawing 113493 in Appendix F Accu Sort Systems Inc 04 AL5010_Electrical_Installation_R20 doc ...

Page 63: ...on Configure the reader s parameters to meet the needs of your application See Chapter 5 and online help for details See Chapter 5 and 6 for details regarding first time startup and an operations checklist Check installations using Basic Interface Module 1 Apply power to the interface module 2 Check the following Power on POWER LED Trigger photoeye operation TRIGGER LED 3 Finger tighten all water ...

Page 64: ...the following 3 Power on POWER LED Trigger photoeye operation TRIGGER LED Tachometer operation TACH LED Serial communications receive data RX1 RX2 LEDs Input Relay if applicable I O 1 LED 4 Finger tighten all water tights 5 Install cover 6 Tighten four Phillips screws Do not over tighten Accu Sort Systems Inc 04 AL5010_Electrical_Installation_R20 doc ...

Page 65: ...g stripping and padding capabilities AccuLazr User Interface enables you to easily configure fine tune and monitor your AL5010 s operations AccuLazr User Interface provides ease of use for any operator level A beginner operator follows basic setup procedures for a standard configuration More experienced operators may use the advanced setup features that allow access to more complex options Prerequ...

Page 66: ...er the IP address for your AL5010 unit If the correct IP address is entered the AL5010 Login screen will appear If you don t know the IP address see Discovering the IP Address in Chapter 8 The default IP address is 192 168 3 100 2 Enter the User ID and Password for your system in the fields provided 3 Click Log On The Home screen appears 0 Accu Sort Systems Inc 05 AL5010_Setup_R20 doc ...

Page 67: ...inus sign The AccuLazr User Interface menu tree appears with no items expanded Click the folders to display the active window for the setup function and or expand the folders to view any additional setup features Getting Help AccuLazr User Interface provides complete online help To display help for a current window Choose Help Index from the Help drop down menu or press the icon at the top of the ...

Page 68: ...necessary you can later make modifications to the reader s configuration using the same menu selections including Configuration Bar Codes Bar Code Groups Modulo Checks Stripping and Padding Match Codes Serial Communications Network Communications Message Definitions Trigger Relay Tracking FAST Monitor Setup Advanced Settings Raster Accu Sort Systems Inc 05 AL5010_Setup_R20 doc ...

Page 69: ...haracters in length Use of unique reader names is especially useful in multiple scanner applications 2 Adjust the scan rate if necessary 3 Enable Trigger Track Controlled Laser if required by your application 4 Set the Units of measure for either ENGLISH or METRIC 5 Assign a unique Username and Password 6 Click Update 0 CAUTION Changing the scan rate can adversely affect reader performance Do not ...

Page 70: ... of field The reader will attempt to read the bar code for three minutes to learn all codes in the scan line After three minutes the reader will stop the learn operation If necessary click Cancel Learn to stop Learn Bar Code NOTE When one code is in the scan line it must be saved after Learn before another code can be Learned 3 Once the reader has finished learning it displays a list of all codes ...

Page 71: ...el Min Max Length Min Max Quantity Modulo Check Extension click in the field and make the required changes 4 Click Update and then click the save icon To move a bar code 5 To move a bar code go to the Modify Bar Code screen 6 Select an option button to highlight any Symbology listed under Selected Symbologies that you want to move 7 Click Move Up to move the selected bar code toward the top beginn...

Page 72: ...ecomes available when two or more codes are available under Selected Symbologies 2 Create Group 1 by clicking the checkbox for the codes to be included in the group 3 Create any additional groups required 4 Click Update 0 See also Modify Settings Bar Codes in Appendix C Accu Sort Systems Inc 05 AL5010_Setup_R20 doc ...

Page 73: ...n To set a user defined modulo check for a bar code If a bar code requires a User Defined Modulo Check as defined on the Bar Codes page go to the Modify Settings Modulo Checks page 1 Find the correct modulo check row i e User Defined 1 through 5 for the code 2 Set the Factor 3 Set a Divisor 4 Select Remain if required 5 Select Right if required 6 Select Wrap if required 7 Repeat as necessary for a...

Page 74: ...racter stripping for a bar code 1 Select the bar code from the Available Bar Codes drop down list 2 Click on the required character stripping option 3 Proceed to character padding if required 4 Click Update when finished To set the character padding for a bar code 5 Select the bar code from the Available Bar Codes drop down list 6 Click on the required character padding option 7 Make the necessary...

Page 75: ...ound The following wildcards are available represents a string with arbitrary length If you enter 9 and the AL5010 reads bar code data 91234567890 then the AL5010 will transmit a valid read to the host because the leading 9 matches the pre defined match character The rest of the characters in the bar code are not effected because the asterisk wildcard instructs the AL5010 that the 9 is the only ch...

Page 76: ...ed to Serial Port 1 or 2 To set or modify the communications parameters for Serial Port 1 1 Go to the Serial Communications Port 1 screen 2 Click a Baud Rate option group button 3 Click a Data Bits option group button 4 Click a Stop Bits option group button 5 Click a Parity option group button 6 Click a Flow Control option group button 7 Select a Message Format from the drop down list 8 Click Upda...

Page 77: ... bar codes see above Power Up Connect Message String that is always sent on reader initialization Note that for a Network connection this string is always sent when the socket connection is made To define Serial Port 1 message content The message drop down lists define the message options for each bar code The message content can be defined for transmissions from the reader s serial port 1 as well...

Page 78: ...d message No Match Read If a valid bar code was read but it does not match any of the match code this message is sent Options include sending the bar code or a user specified message Category 3 Append QQ Heart Beat Message and Heart Beat Timeout Append QQ code quality to message checkbox When selected a two digit code quality indication number from 00 to 99 is appended to the bar code message The ...

Page 79: ...TCP IP Server As a TCP IP server a Port must be specified In this case it is the TCP IP client s responsibility to initiate a reader connection TCP IP Client As a TCP IP client aside from the Port the Remote IP Address of the TCP IP server which is to receive the barcode messages must be specified The Reconnect Time specifies the interval in seconds at which the reader attempts to establish a conn...

Page 80: ...rt select Message Definitions Port 1 example shown below For network communications select Message Definitions Net 1 To define message framing Header Character string specified for the header Sent at beginning of every message Trailer Character string specified for the trailer Use to terminate every message Seq When enabled a sequence number consisting of the specified number of digits is inserted...

Page 81: ...character or the user specified message is sent Category 2 Match No Match No Match Read These conditions are IN ADDITION to the conditions specified in Category 1 If a condition in both categories is met these messages will be appended If you desire to only generate a message based on Category 2 conditions all messages in Category 1 should be disabled Match If the bar code matches any of the match...

Page 82: ... to set the various trigger parameters Trigger Source There are three options for trigger source Hardware Trigger Software Trigger Continuous Trigger Since the trigger parameters vary based on trigger type selected the trigger parameter options have been defined within the context of the specific trigger source See also Modify Settings Trigger in Appendix C Accu Sort Systems Inc 05 AL5010_Setup_R2...

Page 83: ...tion and field descriptions see Modify Settings Relay in Appendix C To configure an I O relay 1 Select the intended use of the relay output or input 2 Select the intended purpose for the relay 3 Set for either Active High or Active Low 4 For relay outputs set an output signal duration 5 After configuring the relays click Update 05 AL5010_Setup_R20 doc Accu Sort Systems Inc ...

Page 84: ...em The tracking parameters are only available if tracking is enabled otherwise they are not shown in this window To enable tracking 1 Click in the Tracking Enabled checkbox When tracking is enabled a checkmark appears in the checkbox and the tracking parameter settings are visible in the Modify Settings Tracking screen 2 Adjust the tracking settings for Tachometer Encoder Reader Mounting Transmit ...

Page 85: ... more information on FAST Monitor functionality see the FAST Monitor Product CD online help or contact us at 1 800 BAR CODE To Configure an AL5010 reader for FAST Monitor messaging 1 On the Modify Settings Configuration screen confirm a unique Reader Name is set 2 On the Modify Settings Network screen confirm the reader is properly set as either the Controller or a Client 3 Go to the Modify Settin...

Page 86: ...ts for the bar code data This important data filter setting assures optimal reader performance The Sampling Frequency default of 100 Mhz assures better decoder resolution for poorly printed bar codes Scan Filtering Skip Scan This option is used on applications that have slow conveyance and or reading bar codes with a large bar height Under these conditions the reader fills its memory with so much ...

Page 87: ...his also includes valid bar codes As an example the above view shows the closest a bar code can be processed is six inches for Laser 1 and 27 inches for laser 2 Any bar code found closer then these values will be filtered out and the reader will report a No Read Bar Code Size Min Narrow Element mils Max Narrow Element mils Maximum Tilt These entries are used to identify valid Quite Zones DRX Setti...

Page 88: ...tal coverage will be 25 degree encompassing 0 If the Upper Sweep is set to 5 degrees and the Lower Sweep is set to 15 degrees the total coverage will be 10 degrees but below the 0 position If the Upper Sweep and Lower Sweep are both set to 10 degrees the laser will remain static at 10 degrees below the 0 position To Set the Sweep of the Laser 1 Enter a value in the Upper Sweep text field between 2...

Page 89: ...already be configured for your application it is recommended that you ALWAYS Save to Disk before using the default function Retrieve from Base Use to retrieve the parameters stored in the reader s mounting base This is especially useful when it becomes necessary to load the correct parameters to a replacement reader module Retrieve from File Use to retrieve a parameters set from a specific file na...

Page 90: ...agnostics The AL5010 includes comprehensive diagnostic that enable you to monitor Status LEDs Read Quality Messages Box Information Message Monitor Read Rate Log Counters Log Message Log Upload Firmware Accu Sort Systems Inc 05 AL5010_Setup_R20 doc ...

Page 91: ...readability in real time Status indicators and vital statistics appear on a single screen enabling you to effectively and efficiently detect and troubleshoot any problems that may occur The Monitor is a Java application and requires Java and the appropriate browser plug in See also Diagnostics Monitor in Appendix C 05 AL5010_Setup_R20 doc Accu Sort Systems Inc ...

Page 92: ...c 2 Click Send Command 3 Log Viewer displays the most current information for the log you requested 4 Click Clear to empty the Log Viewer 0 Read Rate Log View Use the Read Rate Log View to see a summary of the reader s overall performance To open the Read Rate Log View 1 Click Read Rate or 2 Enter DISPREADRATE in the command field Click Send Command 3 The Read Rate log is shown in the viewer 4 Cli...

Page 93: ...T the percentage of the total packages read by that laser Total Codes Total number of bar codes read Laser x Total number of bar codes read by the particular laser For a reader configured as a Controller in a multi reader network this command also provides counters for the number of bar codes read by laser for each reader client The clients are identified by their reader name as assigned in Modify...

Page 94: ...lf of this value Belt Speed Tracking Speed of the belt in ft min as measured by the tachometer Bar Code System Counters Triggers Total number of packages based on the trigger signal In self trigger mode this will match the number of good reads Good Reads Total number of bar codes read and transmitted If the reader is set up to read multiple bar codes each trigger this counter is incremented for ea...

Page 95: ...icates that the reader had not completed processing all of the scan data prior to the start of the next trigger This typically can only happen when the transmit time parameter is set to zero although it can also happen in conjunction with a Force Transmit As with the Queue Data at Transmit counter this does not necessarily indicate an error but it likely indicates that the reader is seeing a lot o...

Page 96: ...e the memory was full ScanTooLong Number of times a scan was skipped because it contained too many transitions Max Clusters Number of times the maximum number of DRX clusters was exceeded ARM and DSP Restarts Counters ARM Restarts Number of times the ARM processor has restarted This typically means the hardware watchdog timer expired causing the ARM processor to restart DSP Restarts Number of time...

Page 97: ...may also be sent from a terminal interface such as a TELNET connection to the reader Log Viewer Commands Definition CLEAR ALL Clears all information from the Message Monitor DISP COUNTERS Display the System Counter log view DISP ENET Display the Ethernet interface status including MAC address DISP MSGLOG Display the Message log view DISP READRATE Display the Read Rate log view 05 AL5010_Setup_R20 ...

Page 98: ...ce of Accu Sort Technical Support To Extract Image 1 Click Extract Image 2 In Save as window save the image as files to your computer The graphic on screen indicates Extract Image is in process 3 A message will appear when Extract Image is complete 0 To Burn Flash 1 Click Burn Flash 2 In Open window open an image file as to burn to flash The graphic on screen indicates Burn Flash is in process 3 A...

Page 99: ...tests The complete power up sequence takes less than 20 seconds When the STATUS LED flashes and turns a steady green the power up sequence is complete The AL5010 is now operational NOTE When an application uses multiple AL5010 readers you can provide each reader with a unique reader name using the browser based setup application This makes it easier to keep track of reader parameter changes when w...

Page 100: ... parameters for bar code symbologies trigger tracking and communications serial Ethernet and I O 5 Check operations using the Test Mode Check Operations using Test Mode NOTE Perform the following test using a bar code that matches the default parameters Or you may wish to perform this test after configuring the AL5010 to your specifications If the default parameters have been changed you must enab...

Page 101: ...onnect setup cable Operations Checklist Check trigger photoeye LED for proper operation Test parameters to assure optimal operation Observe the reader s Status Indicator LEDs during power up What to watch for is outlined on page 95 Select Diagnostics AL5010 Monitor Pass test label in scanning beam Adjust mounting as needed for optimal performance Modify AL5010 parameters as needed for optimal perf...

Page 102: ...ccuLazr AL5010 Product Line Manual Control Panel Indicators There are several control panel indications on the AccuLazr AL5010 Readers and AccuLazr Interface Modules Accu Sort Systems Inc 06 AL5010_Operations_R20 doc ...

Page 103: ... data NETWORK Flashes red or green to indicate connection status For a Single TCP IP connection it indicates that a host connection has been made to the reader For EtherNet IP connection it indicates network connection status This LED is software controlled For a Controller Client multi reader connection it indicates that all inter reader communications connections between readers are correctly fu...

Page 104: ...roller with the same group number NOTE The mode indicated by the Network LED is dependent on the AL5010 configuration you are using Ethernet IP is the highest priority Single TCP IP mode operation is the lowest Using Control Panel Buttons to Check Normal Operations Ref Button Description Restore to Scan Head Restores parameters from Mounting base to Scan Head Button must be pressed twice to initia...

Page 105: ...AccuLazr AL5010 Product Line Manual Operations 97 Interface Module Status Indicators LEDs on Basic Interface Module LEDs on Enhanced Interface Modules 06 AL5010_Operations_R20 doc Accu Sort Systems Inc ...

Page 106: ...ctions established FB3 Green flashing On line no connections established FB4 Red Critical link failure FB4 Red flashing Connection timeout Alternating Red Green Self test in progress PROFIBUS LED State Color Description FB1 Clear 0 Off Node Off Line or Power not supplied Set 1 Green Node in Data Exchange Mode Toggling 1Hz Green flashing Node in Clear Mode FB2 Clear 0 Off No Error or Power not supp...

Page 107: ...en the LEDs stop strobing the backup is complete To restore parameters from mounting base to scan head NOTE The restore parameters function can cause the scanner to reboot 1 Press the restore button for about 1 second 2 Release button The bar graph LEDs continuously flash to indicate the button has been pressed long enough If the LEDs flash only once the button was not pressed long enough 3 Press ...

Page 108: ...Monitor enables you to evaluate the operational performance of your AL5010 by providing vital statistics via status indicators real time read quality monitoring and box information Outgoing and incoming messages are also monitored Diagnostics Monitor Window Accu Sort Systems Inc 06 AL5010_Operations_R20 doc ...

Page 109: ...s Log Viewer Read Rate This simple diagnostic allows you to check bar codes read by laser for each AL5010 Client in the network Each client is identified in the Read Rate Log by the unique name and IP address assigned to it See Chapter 5 and online help for more information 06 AL5010_Operations_R20 doc Accu Sort Systems Inc ...

Page 110: ... a single AL5010 scans bar codes on one side of packages as they move down a conveyor A photoeye is used to trigger the AL5010 to begin searching for valid bar codes Bar code data is transmitted to a host device Typical Single Unit AL5010 Applications Accu Sort Systems Inc 06 AL5010_Operations_R20 doc ...

Page 111: ...y Tracking Tachometer define tach type Modify Tracking AL5010 Mounting Modify Tracking Transmit Modify Tracking Track Config Basic Tracking Setup Procedure To assure tracking accuracy the distance from the Trigger Photoeye to the X scanning pattern must be measured and entered in the user interface 1 To properly track in the AL5010 drop a plumb bob from the center of the AS logo on the scan head 2...

Page 112: ...ted by four AL5010 readers Dual X Scanning Application A simple illustration of the required items for a double X scanning configuration is shown below Setup Functions for AL5010 Controller Modify AL5010 Configuration Reader Name Controller Network Settings of Client Readers IP address and Group Setup Functions for AL5010 Clients Modify AL5010 Configuration Reader Name Client 1 2 3 Network Setting...

Page 113: ...ransfers the collected data over a serial communications or network link to the host A simplified schematic diagram of the required items for a multiple reader configuration is shown below Setup Functions for AL5010 Controller Modify AL5010 Configuration Reader Name Controller Network Settings of Client Readers IP address and Group Setup Functions for AL5010 Clients Modify AL5010 Configuration Rea...

Page 114: ... to the complexity of these applications tunnel arrays are typically custom engineered to your specifications Setup Functions for AL5010 Controller Modify AL5010 Configuration Reader Name Controller Network Settings of Client Readers IP address and Group Setup Functions for AL5010 Clients Modify AL5010 Configuration Reader Name Client 1 2 3 4 5 Network Settings IP address and Group See Chapter 5 a...

Page 115: ...eaning solutions 70 denatured alcohol 30 de ionized water solution for cleaning exit window Soft cotton swabs or lint free cloth Use to clean reader s exit window Laser Shutoff Procedure In order to perform certain maintenance and service tasks the reader s lasers must be shut off in order to comply with all laser safety requirements To shutoff the lasers 1 Press the Test Diagnostics button for 5 ...

Page 116: ...high voltage and could reduce the effectiveness of the device s IP rating DO NOT REMOVE the faceplate from the scan head enclosure Opening the AL5010 will also void the factory warranty CAUTION CLASS 3R LASER RADIATION WHEN OPEN AVOID DIRECT EYE EXPOSURE See warning above CAUTION Do not use any chemical on the reader that is unsafe for plastics such as benzene acetone or similar products Before pe...

Page 117: ...e CAUTION Never apply cleaning solution directly to the exit window Always apply the solution to a cloth and then the cloth to the window Do not use any chemical on the reader that is unsafe for plastics such as benzene acetone or similar products The exit window cleaning procedure may be performed without removing the reader from the mounting structure if it is possible to do so 1 Turn off the re...

Page 118: ...an the photoeye periodically as outlined below 1 Turn off the product transport 2 Turn off the reader s lasers 3 Clean the photoeye s lens using the denatured alcohol solution and a cotton swab or lens paper Check the reflector on the opposite side of the transport Clean as necessary 4 Verify photoeye operation Accu Sort Systems Inc 07 AL5010_Maintenance_R20 doc ...

Page 119: ... mounting hardware Tighten as necessary Do not over tighten Be sure not to disturb the reader s alignment as it relates to the product transport 2 Check the mounting hardware of the photoeye and tachometer if these options are being used Tighten as necessary Do not over tighten Checking Interface Module Connections All wiring connections are typically made to an interface module See Chapter 3 Inst...

Page 120: ...ion 3 Verify that the Trigger LED on reader is green when photoeye beam is blocked 4 If the photoeye s LED does not change status adjust the photoeye so that it is properly aligned with the reflector 5 If the Trigger LED on the reader is not green when the photoeye s beam is blocked check the cabling between the photoeye and reader mounting base for damage Verify Tachometer Operation There are two...

Page 121: ...o provides a read quality bar graph that enables you to monitor the test mode remotely from a PC connected to your network Additional details can be obtained by monitoring from this diagnostic window while the reader is in test mode NOTE Test mode will continue running until you click Stop Test Mode on the Monitor screen or press the button on the back of the reader Status Indicators The AccuLazr ...

Page 122: ... There are several control panel indications on the AccuLazr AL5010 Readers and AL5010 Interface Module AL5010 Reader Control Panel Basic Interface Module Enhanced Interface Module AL5010 Interface Module Status Indicator LEDs Accu Sort Systems Inc 08 AL5010_Troubleshooting_R20 doc ...

Page 123: ...rint quality trigger configuration and bar code parameters RX TX If bar codes are being read but the LED is NOT illuminated data is not being transmitted on serial port 1 NETWORK See Network LED Fault Detection LINK If the LED is not flashing there is no network connection Bar Graph LED 1 5 Laser Shutoff Read quality indicator 5 Good 1 Poor 5 81 100 4 61 80 3 41 60 2 21 40 1 00 20 NOTES Also flash...

Page 124: ... mode operation is the lowest NOTE See Network LED during Normal Operations Control Panel Buttons Uses during Troubleshooting Ref Button Description Restore to Scan Head Use to restore a set of parameters from the wiring base to a replacement scan head NOTE This only works if the Backup to Base button has been used earlier to assure the correct parameters are stored in the wiring base Backup to Ba...

Page 125: ...ar code readability in real time The Diagnostics Log Viewer lets you review the performance logs saved by the AL5010 The log view field remains empty until you select one of the three buttons Read Rate System Counters or Message Log Update Firmware is used to reload the reader firmware Monitor Status indicators and vital statistics appear on a single screen enabling you to effectively and efficien...

Page 126: ...n status This LED is software controlled For Controller Client multi reader connections it indicates all inter reader communications i e connections between readers are correctly functioning I O 1 through I O 4 Green Indicates the status of the programmable I O lines Network LED during Normal Operations Mode Description Single TCP IP Solid green AL5010 connected to a host NOTE If both Host 1 and H...

Page 127: ...accurately it can also be viewed as part of the System Counters in the log viewer Box Information Definitions Box Information Definition Belt Speed FPM Belt conveyance speed in feet per minute Box Length inch Box package length in inches Code Position inch Bar code position on the box in inches Scans Trigger Number of scans per trigger cycle Messages Diagnostic messages from the reader are display...

Page 128: ...nd Descriptions Display Commands Description DISP COUNTERS Display the System Counter log view DISP ENET Display the Ethernet interface status including MAC address DISP LASERS Display ALL Lasers log view DISP LASERx Display one Laser log view where X is 1 2 DISP MSGLOG Display the Message log view DISP READRATE Display the Read Rate log view Other Commands Description CLEAR ALL Clears all informa...

Page 129: ...te Overall Read Rate Counters Read Rate Description Total Boxes Total number of triggers Good Boxes A good box is a box with all required codes This counter is the number of good boxes along with the percentage of the total boxes that were good Partial Boxes A partial box is a box were some but not all required codes were read This obviously only applies when the AL5010 is configured to read multi...

Page 130: ... that laser Read Rate Counters per Laser Read Rate Description Total Codes Total number of bar codes read Laser x Total number of bar codes read by the particular laser For an AL5010 configured as a Controller in a multi reader network this command also provides counters for the number of bar codes read by laser for each AL5010 client The clients are identified by their reader name as assigned in ...

Page 131: ...tiple codes as an error Match Codes Total number of bar codes that matched any of the Match Code criteria Bad ModChk Total number of bar codes that were rejected due to an invalid Mod Check Error Counters Error Counters Description Xfter Ovrflw Transfer Overflow This counts the number of codes that were lost due to an overflow in the transfer buffer between the Decode DSP processor and the AL5010 ...

Page 132: ...e DSP This value changes dynamically Num Cluster Current number of DRX clusters in use by the DSP This value changes dynamically Bad Scan Count of the number of scans in which the data contained formatting errors Pipe Error Count of internal errors on the transfer of scan data from the scan data buffer Full Scans Number of times a scan could not be added to the scan data buffer because the maximum...

Page 133: ...log typically reflect significant events Update Firmware CAUTION Used to reload AL5010 reader firmware This function should only be performed under the guidance of Accu Sort Technical Support Diagnostics Update Firmware Extracting an Image 1 Click the Extract Image button 2 The Save As window enables you to save image as files Burning an Image to Flash 1 Click the Burn Flash button 2 The Open wind...

Page 134: ...olution s 1 Check to ensure power is properly connected 2 Check to see if AL5010 Status LED turns ON 3 Confirm power supply functioning 4 Remove AL5010 scan head from wiring base 5 Verify Power LED in wiring base is GREEN 6 If Power LED is RED polarity is swapped 7 If Power LED is OFF check wiring at the INPUT POWER terminal block 8 Replace the power supply if wiring was correct 9 Reassemble AL501...

Page 135: ...oeye Operation in Chapter 7 NOTE For non tracking applications only Problem HOST is not receiving serial host message Cause s Improper wiring between host and reader Incorrect configuration settings Solution s 1 Is the AL5010 s RX TX LED flashing GREEN 2 If yes check the serial cable wiring at the wiring base s SERIAL COM terminal block and at the HOST 3 If no verify AL5010 trigger input and trigg...

Page 136: ...er Interface 6 Note the IP address for the unit and click REBOOT The AL5010 reboots and the AL5010 Login screen opens To Discover the IP Address Using a Terminal Emulation Program 1 Connect a laptop computer to one of the serial blocks in the interface module Basic or Enhance using a serial cable with flying leads See the Electrical Installation section of this manual NOTE Make sure the baud rate ...

Page 137: ... 1 0 F 4 0 8 4 8 4 HB G 8 54 4E 1 88 L 7 4 02 8 8 42 1 0 1 B A5B I 8 8L 34 0 1 5 8 7 4 02 M2 8 L42 H 82 8 4 7 1 N 48 O 8 F 9N O BFBD 28 1 N O E 8 8 7B J 2 34 08 48 8HB G 8 54 4E N O 7 4 02 8 8 42 1 0 1 B AC 2 1 4 B260 2 4 7 1L P 1 0 8D 5 1 18 41 7 4 02 8 7 4 0 0 1 J 7 Q 10 J 7 RB D024 7284 2 E42 10 FD7 G 7 1 7 4 02 8 54 5 06 7 3 21 8 9 8 L 3 7 54 0 3L 28 4 1 18 7 4 0 0 E 7 1 7 B H 1 10 28 4 8L8 8 ...

Page 138: ...53 Scan Head 2L SD 2 laser standard density 1000067754 Scan Head 2L HD 2 laser high density 1000070389 NOTE For Adjustable Raster versions or units with custom software installed please contact Customer Service at 1 800 BAR CODE to obtain your correct field replaceable units Please have the unit serial number or order E number available when you contact Accu Sort 0111623001 Mounting Base 1 meter c...

Page 139: ...selectable 4 I O 1000070384 0111633003 Enhanced Interface Module with Profibus Tach Trig Ethernet 2 serial port RS232 422 selectable 4 I O 1000068248 DeviceNet Replacement Module Anybus IC 32 pin 1000070385 1000068247 Profibus Replacement Module Anybus IC 32 pin 1000056135 DC Input Module White 3 3 32 VDC 32 mA 1000056136 DC Output Module Red 3 60 VDC 3 A max 1000070386 1000056137 AC Output Module...

Page 140: ...132 Service AccuLazr AL5010 Product Line Manual Accu Sort Systems Inc 09 AV5010_Service_R20 doc Notes ...

Page 141: ...coated cast aluminum high impact plastic rated for IP65 Temperature Operating 0 to 40 C 32 to 104 F Storage 20 to 70 C 4 to 158 F Relative Humidity 10 90 non condensing Laser Type Visible laser diode 650 nm Class 1 Power Requirement 12 28 VDC power supplies available from Accu Sort Power Consumption 25W Visual Indicators LEDs Status Trigger Read RX TX Network Link read quality 5 LEDs Bar Code Type...

Page 142: ...ccuLazr Enhanced Interface Module Size 133 6 mm 5 26 H x 191 4 mm 7 54 W x 67 0 mm 2 64 D Weight Enhanced Interface Module 0 589 kg 1 3 lbs no I O modules Power Supply 0 498 kg 1 1 lbs Temperature Operating 0 to 40 C 32 to 104 F Storage 20 to 70 C 4 to 158 F Relative Humidity 10 90 non condensing Enclosure High impact plastic rated for IP65 Power Requirements Input 12 28 VDC power supplies availab...

Page 143: ...42 VAC Minimum Line Voltage 3 0 VDC 12 VAC Maximum Peak Off State Voltage 60 VDC 42 VAC peak Maximum Peak Off State Leakage 1 0 mA 2 5 mA RMS Static off state dv dt 200 V usec Maximum On State Current 0 5 A DC 0 5 A RMS Minimum On State Current 10 mA DC 50mA RMS Maximum 1 Cycle Surge 4 A peak Maximum 1 Second Surge 1 5 A DC Peak On State Voltage 1 5 V DC 1 6 V peak NOTE Relay modules are only for ...

Page 144: ...mmunity EN 61000 6 2 2001 Electromagnetic Compatibility Generic Standards Immunity for industrial environments EN 61000 4 2 1995 Electromagnetic compatibility EMC Electrostatic discharge immunity test EN 61000 4 3 2001 EMC Part 4 Section 3 Radiated radio frequency electromagnetic field test EN 61000 4 4 2004 EMC Electrical fast transient burst immunity test EN 61000 4 5 1995 EMC Part 4 Section 5 S...

Page 145: ...inimum bar space widths of 15 mil HD Identifies a high density scan head for reading bar codes with minimum bar space widths of 10 mil NHD Identifies a near focus high density scan head for reading bar codes with minimum bar space widths of 10 mil IMPORTANT All read charts are subject to change without notice NOTE An Ultra Near Focus model is also available with a depth of field from 4 to 20 inche...

Page 146: ...al Combo Read Chart Table 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 Accu Sort Systems Inc A2 AL5010_Read_Charts_R20 doc ...

Page 147: ...s High Density Scan Head Part Number 1000067752 10 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 A2 AL5010_Read_Charts_R20 doc Accu Sort Systems Inc ...

Page 148: ... Density Scan Head Part Number 1000067751 10 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 Accu Sort Systems Inc A2 AL5010_Read_Charts_R20 doc ...

Page 149: ... Density Scan Head Part Number 1000067751 14 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 A2 AL5010_Read_Charts_R20 doc Accu Sort Systems Inc ...

Page 150: ... Density Scan Head Part Number 1000067751 20 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 Accu Sort Systems Inc A2 AL5010_Read_Charts_R20 doc ...

Page 151: ...rd Density Scan Head Part Number 1000067750 15 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 A2 AL5010_Read_Charts_R20 doc Accu Sort Systems Inc ...

Page 152: ...rd Density Scan Head Part Number 1000067750 20 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 Accu Sort Systems Inc A2 AL5010_Read_Charts_R20 doc ...

Page 153: ...h Density Scan Head Part Number 1000067754 10 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 A2 AL5010_Read_Charts_R20 doc Accu Sort Systems Inc ...

Page 154: ...ard Density Scan Head Part Number 1000067753 15 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 Accu Sort Systems Inc A2 AL5010_Read_Charts_R20 doc ...

Page 155: ...ard Density Scan Head Part Number 1000067753 20 mil code 1 200 scans per second standard throughout DOF ANSI Contrast Grade 84 or greater ANSI Grade A Print Quality Pitch not greater than 15 Skew not greater than 15 Tilt not greater than 45 A2 AL5010_Read_Charts_R20 doc Accu Sort Systems Inc ...

Page 156: ...148 Appendix B Read Charts AccuLazr AL5010 Product Line Manual Accu Sort Systems Inc A2 AL5010_Read_Charts_R20 doc Notes ...

Page 157: ...ovides tables of parameter definitions and descriptions for each screen provided in the AccuLazr User Interface AccuLazr User Interface Login Screen current version 6 0 AccuLazr User Interface Homepage IMPORTANT Step by step procedures are provided in Chapter 5 A3 AL5010_User Interface_R20 doc Accu Sort Systems Inc ...

Page 158: ...uLazr User Interface AccuLazr AL5010 Product Line Manual Modify Settings Modify Settings The Modify Settings main page describes the items available in its menu tree Accu Sort Systems Inc A3 AL5010_User Interface_R20 doc ...

Page 159: ...ame and revision number Reader Information FPGA Device Id Revision Displays the FPGA field programmable gate array device name and revision number Scan Rate 600 1200 Allows you to change the scan rate WARNING Modifying the scan rate from the factory setting can adversely affect the AL5010 performance NOTE Changing scan rate and then saving parameters causes the AL5010 to reboot Field of View 2 54 ...

Page 160: ... pressing the button Use Button to Learn Match Code Unit operates in Test Mode but the last code read is also stored in the match code table Use Button for Sleep Mode Holding the button down for seven 7 seconds will put the AL5010 into sleep mode NOTE The Button refers to the button on the back of the AccuLazr bar code reader Username Enter the username Password Enter the password Network Access O...

Page 161: ... down list Minimum Length User defined minimum bar code character length NOTE Some bar codes have a fixed character length that may not be modified Maximum Length User defined maximum bar code character length NOTE Some bar codes have a fixed character length that may not be modified Filter User defined bar code filter This allows a match pattern to be specified for a bar code definition This rest...

Page 162: ...dded on the Bar Code tab in a grid The Code Filters grid displays columns for Code Label and associated Filter if applicable Modify Bar Codes Descriptions Bar Code Group Tab Selection Definition Grid View Displays the defined bar codes along with a column for Groups No Select check boxes to define bar codes included in a number group When more than one bar code type is defined in Bar Code Setup th...

Page 163: ...k sum Remain Checkmark check digit is remainder of the divided amount No checkmark the number that must be added to the remainder to get the divisor Right Checkmark Weight string begins from the right No Checkmark Weight string begins from the left Wrap If the remainder of the check digit is calculated to be 0 No checkmark accept 0 as check character Checkmark replace the 0 with a 1 User Defined n...

Page 164: ... Select this option if no padding is required Add Padding Select this option to add a fixed string of characters to the beginning and or end of the bar code The character s to be added as padding must be entered in the field next to the Add Padding option group button Padding Before bar code by repeating a character for a fixed length Select this option to repeat a specified character before the b...

Page 165: ...re compared to the complete list of Match Codes If a bar code matches ANY of the codes defined in Match Code settings it is considered a MATCH When a match code is read you can setup your reader to fire a relay output Example Activate a diverter send a user defined message Example Acknowledge match code found USEFUL TIP If ANY match code pattern is set to ALL codes will match it A3 AL5010_User Int...

Page 166: ...ngs Bar Codes Without any match code enabled the host message data will consist of the data found in the bar code In this example the data in the host message will be AZTEST This example is set to match any bar code that begins with AZ The indicates that any data after the AZ will be accepted Accu Sort Systems Inc A3 AL5010_User Interface_R20 doc ...

Page 167: ...erial Port 1 Messages Read Set to No Message Match Enter appropriate option This example will send the bar code data Set match to Send Barcode No Match Set to send when the bar code doesn t match The AL5010 with the relay options can also be set to react to the Match or No Match condition A3 AL5010_User Interface_R20 doc Accu Sort Systems Inc ...

Page 168: ...160 Appendix C AccuLazr User Interface AccuLazr AL5010 Product Line Manual MATCH Results NO MATCH Results Accu Sort Systems Inc A3 AL5010_User Interface_R20 doc ...

Page 169: ... Manual Appendix C AccuLazr User Interface 161 Modify Settings Serial Communications The Modify Serial Communications main page describes the items available in its menu tree A3 AL5010_User Interface_R20 doc Accu Sort Systems Inc ...

Page 170: ... ACK NAK Message Format Select a message format from the drop down list Custom Message Custom messaging is enabled here if your application uses custom software Standard Message The standard message format begins with a STX character and ends with a CR LF User Defined Message Use the Message Definition form to specify your message format MUX ADP Message MUX message format also known as ADP message...

Page 171: ... When enabled a two character hexadecimal check character is inserted just prior to the trailer Include All Bar Codes In One Message Affects how the reader handles multiple bar code transmissions If enabled the bar codes are sent in one message between one header and trailer and each bar code is separated by the specified separator If disabled all bar codes are always sent as a complete message wi...

Page 172: ...ar Code The bar code is sent User Defined A user specified message is sent No Match Select None Repeat Character or User Defined from the drop down list None If the bar code does not match any of the match codes or was a no read no message is sent Repeat Character The specified repeated character is sent User Defined A user specified message No Match Read Select None Send Bar Code or User Defined ...

Page 173: ... is sent for the time period specified in Heart Beat Time Out the specified heart beat message string is sent A time out of zero 0 disables the heart beat message Heart Beat Time Out 0 30 000 ms 0 Disable Heart Beat Message 1 30 000 Delay before sending Heart Beat Message A3 AL5010_User Interface_R20 doc Accu Sort Systems Inc ...

Page 174: ...ader If the reader requires external connectivity consult your network administrator for a valid gateway address Net Host Port n Select a connection types from the drop down list TCP IP Server As a TCP IP server a Port must be specified In this case it is the TCP IP client s responsibility to initiate an reader connection TCP IP Client As a TCP IP client aside from the Port the Remote IP Address o...

Page 175: ...r and ALL Clients must be set to the same controller group number The default of zero 0 disables a reader from listening for messages to become a client Controller Client Configuration Redundant Controller Configuration Select None Primary Controller or Backup Controller from the drop down list None This reader will act only as a client Primary Controller This reader will act as the primary contro...

Page 176: ... transmissions If enabled the bar codes are sent in one message between one header and trailer and each bar code is separated by the specified separator If disabled all bar codes are always sent as a complete message with a header and trailer Bar Code Separator String used to separate multiple bar codes see above Network 1 Framing Power Up Message String that is always sent on reader initializatio...

Page 177: ...fined A user specified message No Match Read Select None Send Bar Code or User Defined from the drop down list None if a valid bar code was read but it does not match any of the match codes no message is sent Send Bar Code The bar code is sent User Defined A user specified message is sent Append QQ code quality to message When enabled a two digit code quality indication number from 00 to 99 is app...

Page 178: ...re Trigger Debounce Duration Defines the minimum time required for detection of a change in the hardware trigger status Trigger Source Software Trigger T r i g g Selection Definition Select a Host n or Net n trigger source from the drop down list The software trigger can be any host port either serial or network based Start Char Define the ASCII characters that when received will start trigger for...

Page 179: ...en Timed Whenever a code is transmitted trigger is removed for the period of time specified in Trigger Off Time Once Same as continuous but the same bar code will not be sent a second time until the Bar Code Timeout value has expired Continuous Trigger Type Bar Code Time Out When Continuous Trigger Type is set to Once the same bar code will not be sent a second time until the Bar Code Timeout valu...

Page 180: ...to Hardware Start End Trigger Height Tracking Photoeye Used for applications that require Height Tracking Photoeyes Up to three photoeyes may be used to divide the reader s depth of field into up to four zones The Distance from reader in inches must also be set If an error message is displayed when saving or retrieving parameters be sure that the proper dimensions are entered in the Reader Mountin...

Page 181: ...codes are read Match Output Active if any code matches the match code criteria No Match Output Active if no codes match the match code criteria includes no reads Good Read and No Match Output Active if a code was read but did not match the match code criteria Multiple Output Active if too many codes were read Multiple or No Read Output Active if too many codes were read or a no read occurred Activ...

Page 182: ...he number of pulses per inch PPI generated by the tachometer Constant Internal Specify the tach rate to be used from 25 600 ft min No external hardware is used Computed Tach There are two options available Start End and Start Start In both cases you specify the Length from 1 200 inches between either a start and end trigger Start End or between one start trigger and the next Start Start From this ...

Page 183: ... Set a rotation direction from 180 to 180 degrees Transmit Edge Specifies which edge of the package leading or trailing is used to reference the transmit point Transmit Transmit Point The point at which bar code data is transmitted Defines the number of inches after the specified edge of the package passes the trigger before data transmission occurs Extend Front in Use to increase the virtual size...

Page 184: ...the tunnel array Tunnel Information Reader Position Select the Reader Position from the drop down menu Reference the illustration for relative positions Port No If the reader is a standalone unit or controller in a scanning tunnel set the FAST Monitor Port information The port number is always 9899 Reconnect Time Enter a reconnect time for this port FAST Monitor Port Remote IP Addr Enter the IP Ad...

Page 185: ...e maximum width of the barcode s narrowest element in thousandths of an inch Bar Code Size Maximum Tilt Enter the maximum bar code tilt DRX Setting DRX Enabled Select to enable DRX NOTE The DRX settings typically will not need to be modified Contact Accu Sort Support for details 1 800 BAR CODE Minimum QQ Enter the smallest allowable QQ value for a code to be transmitted Transmit QQ Maximum QQ Ente...

Page 186: ...TE The laser will sweep between the specified upper and lower values Example 1 If the upper value is set at 5 degrees and the lower value is set at 10 degrees the laser will sweep the 5 degree range specified below 0 degrees Example 2 If both the upper and lower values are set at the same value the laser will stay on that fixed value without sweeping Oscillating Frequency Hz Specify the frequency ...

Page 187: ...he current set of parameters to the mounting base as a backup copy Selection Definition Save Retrieve Action Retrieve From Select File or Base from the drop down list File Use to retrieve a parameters set from a specific file name and location on your computer Base Use to retrieve the parameters stored in the reader s mounting base This is especially useful when it becomes necessary to load the co...

Page 188: ...180 Appendix C AccuLazr User Interface AccuLazr AL5010 Product Line Manual Selection Definition Reboot AL5010 Click to reboot the bar code scanner Accu Sort Systems Inc A3 AL5010_User Interface_R20 doc ...

Page 189: ...010 Product Line Manual Appendix C AccuLazr User Interface 181 Diagnostics Diagnostics The Diagnostics main page describes the items available in its menu tree A3 AL5010_User Interface_R20 doc Accu Sort Systems Inc ...

Page 190: ...rigger Good No Read GREEN indicates a good valid bar code has been decoded RED indicates a no read or incomplete decode Multiple codes RED indicates more codes than desired were read Match GREEN indicates a code matches the Match Code criteria Network GREEN indicates a network host connection has been made RED indicates a problem with the reader network Example A red Network LED upon power up coul...

Page 191: ... rm a copy function aste the text into an external text program Diagnostic messages from the reader are display is Use the buttons below the Messages area to start and stop f To copy text highlight the text and then perfo P Belt Speed FPM Displays the belt speed in feet per minute Box Length inch Displays the box length in inches the extend front or extend back ption in the Tracking screen gh e sy...

Page 192: ...se this screen to review the performance logs saved by the reader The three most commonly viewed logs are available by selecting one of the three buttons Read Rate System Counters Message Log You can also enter a log request in the Command field Accu Sort Systems Inc A3 AL5010_User Interface_R20 doc ...

Page 193: ...Lazr User Interface 185 Diagnostics Update Firmware Use Update Firmware to reload the reader firmware CAUTION This function should only be performed under the guidance of Accu Sort Technical Support A3 AL5010_User Interface_R20 doc Accu Sort Systems Inc ...

Page 194: ...186 Appendix C AccuLazr User Interface AccuLazr AL5010 Product Line Manual Accu Sort Systems Inc A3 AL5010_User Interface_R20 doc Notes ...

Page 195: ...e lines and configure appropriately This allows a straight cable to be used to connect two AL5010s AL5010 Network Software Configuration The AL5010 browser based user interface makes it possible to connect to the AL5010 over the network Currently the AL5010 only supports static IP addresses The defaults for the AL5010 network settings are listed below Parameter Default Value IP Address 192 168 3 1...

Page 196: ... with a CAT6 network cable However it is recommended to use an network switch when connecting any combination of scanners so that diagnostics can be performed while the system is running Tachometer and trigger are connected to the controller AL5010 The controller AL5010 transmits speed and trigger messages to the Clients over the network Configuration 1 All readers should be operating on the netwo...

Page 197: ... connections are made the Network LED becomes a solid green For a client the Network LED remains off until a Controller initiates a connection Once a connection is made the LED becomes a solid green Network Administrator Information All communications from a Controller to the Clients is done using TCP IP Multicasting The default multicast IP address used is 239 255 0 x where x is called the Contro...

Page 198: ...ated a connection to an AL5010 and the host computer crashes the connection on the AL5010 will remain open until the AL5010 attempts to send the next message normally the next bar code At this point the AL5010 will detect the connection from the host computer has been terminated and clear the connection allowing the host computer to reconnect However it is possible that the AL5010 might be powered...

Page 199: ...empt the connection after the specified number of seconds default is 5 seconds Similar issues exist regarding improper closing of connections as described in the TCP IP Server section As a result it is also recommended that a heartbeat message be enabled for TCP IP Client connections UDP Messaging For UDP messaging only the destination IP address and port need to be specified Since this is a conne...

Page 200: ...nd On Demand Messaging a special AL5010 protocol for ControlLogix Controllers only All of the AL5010 EtherNet IP Object definitions are defined later in this appendix Refer to this appendix when setting up the interface to your device Explicit Messaging is used when a peer to peer network is needed for communication For example In order to read parameters from the AL5010 a PLC Programmable Logic C...

Page 201: ...mitting them as ASCII text Additionally you can enable the On Demand Messaging Option for ControlLogix Processors This is described in more detail later in this document If the EtherNet IP Trigger Input is enabled the AL5010 Trigger settings are ignored and the AL5010 is triggered solely by manipulating the Trigger Bit in the Output Word contained in the AL5010 Assembly and Output Objects The AL50...

Page 202: ...nual Explicit Messaging Example Used for communication between AL5010 and a Programmable Logic Controller PLC Contact Accu Sort support at 1 800 BAR CODE 1 800 227 2633 for help with your specific application Accu Sort Systems Inc A4 AL5010_Networking_Guide_R20 doc ...

Page 203: ... ControlLogix processor you need to configure your AL5010 as a Generic Ethernet Module in the ControlLogix RSLogix 5000 interface I O tree To add a module 1 Under the I O Configuration Tree right click on the entry for your Ethernet module e g 1756 ENET A and select New Module 2 You will be presented with a list of options similar to what is shown below From this list select ETHERNET MODULE for th...

Page 204: ...als this small may affect the overall AL5010 performance After this module definition for the AL5010 has been completed tags will be created in the controller based on the name you specified for this AL5010 on the properties page for the module These tags will consist of the name followed either by the letter C Configuration the letter O Outputs or the letter I Inputs These tags are based on the A...

Page 205: ...rogrammable Output 1 1 AL5010 Programmable Output 2 2 AL5010 Programmable Output 3 3 AL5010 Programmable Output 4 4 AL5010 Programmable Output 5 5 AL5010 Programmable Output 6 6 AL5010 Programmable Output 7 7 AL5010 Programmable Output 8 8 15 Unused AL5010 O Output Data Tag Name Value Description AL5010 O Data 0 Discrete Output Word See bit definitions AL5010 O Data 1 Last Bar code Sequence Number...

Page 206: ...ncreased just to provide a heartbeat with the AL5010 reducing overall network utilization On Demand messaging can be enabled on the AL5010 from the EtherNet IP tab on the network page within the user interface When enabled you need to specify the IP address and slot for the ControlLogix processor along with the name of the Tag to contain the bar code data Once this is complete you need to define a...

Page 207: ...the bar code data is updated However the bar code data will only be updated when the Last Bar Code Sequence Number see Output Data is set equal to this value AL5010Tag Data 1 Bar Code Status Not currently used AL5010Tag Data 2 Bar Code Size words Number of words which contain the bar code data AL5010Tag Data 3 66 Bar Code Data A4 AL5010_Networking_Guide_R20 doc Accu Sort Systems Inc ...

Page 208: ...DeviceNet Vendors Association ODVA Identity Object 01HEX Message Router Object 02HEX Assembly Object 04HEX Connection Manager Object 06 HEX TCP Object F5HEX Ethernet Link Object F6 HEX The following Vendor Specific Objects have been defined to support the AL5010 Bar Code Reader Bar code Data Object 70 HEX Discrete Input Data Object 71 HEX Discrete Output Data Object 72 HEX Definitions The followin...

Page 209: ...inition WORD See Below Get 6 Product Serial Number UDINT Unique 32 Bit Value Get 7 Product Name Structure of Product Name Size Product Name String UINT USINT 0 32 15 Bar Code Reader Get Status Word Bit Bit 0 Bit 1 0 No I O Connection I O Connection Allocated 1 15 Unused Unused Common Services Implemented for Service Code Class Level Instance Level Service Name 0EHEX Yes Yes Get_Attribute_Single 05...

Page 210: ...ance 0x70 Attributes Output Instance 1 Attribute ID Name Data Type Default Data Value Access Rule 3 Output Data Structure of Discrete Output Word see below Last Bar code Seq Num Received UINT UINT 0 0 Get Set Discrete Output Word Bit Bit 0 Bit 1 0 Trigger Off Trigger On 1 7 Unused Unused 8 AL5010 Relay 1 Off AL5010 Relay 1 On 9 AL5010 Relay 2 Off AL5010 Relay 2 On 10 AL5010 Relay 3 Off AL5010 Rela...

Page 211: ...s Name Server Name Server 2 Domain Name Size Domain Name UDINT UDINT UDINT UDINT UDINT UINT STRING 0 0 0 0 0 0 0 Get 6 Host Name Structure of Host Name Size Host Name UINT STRING 0 0 Get Common Services Implemented for Service Code Class Level Instance Level Service Name 0EHEX Yes Yes Get_Attribute_Single Ethernet Link Object F6 HEX 1 Instance Class Attributes Attribute ID Name Data Type Data Valu...

Page 212: ...Name 0EHEX Yes Yes Get Attribute Single 10HEX No Yes Set Attribute Single Discrete Input Data Object 71 HEX 1 Instance Class Attributes Attribute ID Name Data Type Default Data Value Access Rule 1 Revision UINT 1 Get Instance Attributes Attribute ID Name Data Type Default Data Value Access Rule 3 Discrete Input Word UINT 0 Get Discrete Input Word Bit 0 AL5010 Programmable Output 1 1 AL5010 Program...

Page 213: ...a UINT 0 Get Set Discrete Output Word Bit Bit 0 Bit 1 0 Trigger Off Trigger On 1 7 Unused Unused 8 AL5010 Relay 1 Off AL5010 Relay 1 On 9 AL5010 Relay 2 Off AL5010 Relay 2 On 10 AL5010 Relay 3 Off AL5010 Relay 3 On 11 AL5010 Relay 4 Off AL5010 Relay 4 On 12 15 Unused Unused If enabled on AL5010 Common Services Implemented for Service Code Class Level Instance Level Service Name 0EHEX Yes Yes Get_A...

Page 214: ...206 Appendix D Networking Guide AccuLazr AL5010 Product Line Manual Accu Sort Systems Inc A4 AL5010_Networking_Guide_R20 doc Notes ...

Page 215: ...om anywhere an internet connection is available FAST Monitor provides real time and historical performance data in an easy to use browser interface as well as automatic status and error condition reporting of all Accu Sort products and systems to which it is connected Use the FAST Monitor Configuration screen in the user interface to setup an AL5010 reader for FAST Monitor message format compatibi...

Page 216: ...c Enter the FAST Monitor port number in the Port No field always 9899 and the FAST Monitor IP address in the Remote IP Addr field d Click Update and then click the save icon 3 Set up FAST Monitor refer to the FAST Monitor documentation for setup information NOTE If multiple units are being used in a network connection see the Controller Client section for configuration Accu Sort Systems Inc A5 AL5...

Page 217: ... AL5010 Mechanical Installation 111585 AL5010 Mounting Dimensions sheet 1 AL5010 Mounting with Universal Mounting Bracket sheet 2 Kit Universal Mounting Bracket AL5010 111620 Basic Interface Module Specification 111632 Enhanced Interface Module Specification 111634 Photoeye Mounting for Accu Sort Structures 41222 Photoeye Mounting 24130 Tachometer Mounting with Anti Static Brush 102974 Electrical ...

Page 218: ...210 Appendix F Installation Drawings AccuLazr AL5010 Product Line Manual Accu Sort Systems Inc A6 AL5010_Installation_Drawings_R20 doc Notes ...

Page 219: ...EPT CUSTOMER CONTRACT 11 16 07 11 16 07 TELFORD PA 18969 USA ACCU SORT SYSTEMS inc 1 2 3 4 H G F E 5 6 7 D C B 8 A H G F E D C B A 1 2 3 4 5 6 7 8 0111584001 1 OF 1 PART NO THIS DOCUMENT IS PROVIDED FOR A SPECIFIC PURPOSE AND THE DISCLOSED INFORMATION REMAINS OUR PROPERTY IT MAY NOT BE DISCLOSED COPIED OR REPRODUCED EXCEPT FOR THE SPECIFIC PURPOSE WITHOUT ACCU SORT S PRIOR APPROVAL THIS NOTICE MUS...

Page 220: ... CODE 1 OF 2 SOLIDWORKS NONE CAD SYS DATE C SIZE DATE DATE MECH ENG 01 31 08 01 31 08 DRAWN CHKD ENGR DEPT CUSTOMER TJB TJB E SCALE CONTRACT TELFORD PA 18969 USA ACCU SORT SYSTEMS inc D 1 C 2 B A 1 2 3 4 D C 3 B 4 A SHEET UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS INCHES ALL ANGLES ARE 90 REMOVE BURRS AND SHARP EDGES INCH X 1000 XX 0200 XXX 0050 XXXX 0005 ANGULAR X 1 00 X 0 10 XX 0 0...

Page 221: ...3 4 D C 3 B 4 A SHEET UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS INCHES ALL ANGLES ARE 90 REMOVE BURRS AND SHARP EDGES INCH X 1000 XX 0200 XXX 0050 XXXX 0005 ANGULAR X 1 00 X 0 10 XX 0 01 0111585001 PART NO C STAMPED CONTROLLED COPY IN RED THIS IS NOT A CONTROLLED COPY UNLESS 2007 ACCU SORT SYSTEMS INC OF THIS DOCUMENT APPEAR ON ANY COPY OR REPRODUCTION PRIOR APPROVAL THIS NOTICE MUS...

Page 222: ... IS NOT A CONTROLLED COPY UNLESS STAMPED CONTROLLED COPY IN RED THIS DOCUMENT IS PROVIDED FOR A SPECIFIC PURPOSE AND THE DISCLOSED INFORMATION REMAINS OUR PROPERTY IT MAY NOT BE DISCLOSED COPIED OR REPRODUCED EXCEPT FOR THE SPECIFIC PURPOSE WITHOUT ACCU SORT S PRIOR APPROVAL THIS NOTICE MUST APPEAR ON ANY COPY OR REPRODUCTION OF THIS DOCUMENT 2007 ACCU SORT SYSTEMS INC REVISION BY TJB CHANGE DATE ...

Page 223: ...ECH ENG 04 04 08 04 04 08 DRAWN CHKD ENGR DEPT CUSTOMER TJB TJB E SCALE CONTRACT TELFORD PA 18969 USA ACCU SORT SYSTEMS inc D C A 1 2 3 PART NO 0111632001 SHEET THIS IS NOT A CONTROLLED COPY UNLESS STAMPED CONTROLLED COPY IN RED THIS DOCUMENT IS PROVIDED FOR A SPECIFIC PURPOSE AND THE DISCLOSED INFORMATION REMAINS OUR PROPERTY IT MAY NOT BE DISCLOSED COPIED OR REPRODUCED EXCEPT FOR THE SPECIFIC PU...

Page 224: ... DATE DATE MECH ENG 04 04 08 04 04 08 DRAWN CHKD ENGR DEPT CUSTOMER TJB TJB E SCALE CONTRACT TELFORD PA 18969 USA ACCU SORT SYSTEMS inc D C A 1 2 3 PART NO 0111634001 SHEET THIS IS NOT A CONTROLLED COPY UNLESS STAMPED CONTROLLED COPY IN RED THIS DOCUMENT IS PROVIDED FOR A SPECIFIC PURPOSE AND THE DISCLOSED INFORMATION REMAINS OUR PROPERTY IT MAY NOT BE DISCLOSED COPIED OR REPRODUCED EXCEPT FOR THE...

Page 225: ...TAMPED CONTROLLED COPY IN RED THIS DOCUMENT IS PROVIDED FOR A SPECIFIC PURPOSE AND THE DISCLOSED INFORMATION REMAINS OUR PROPERTY IT MAY NOT BE DISCLOSED COPIED OR REPRODUCED EXCEPT FOR THE SPECIFIC PURPOSE WITHOUT ACCU SORT S PRIOR APPROVAL THIS NOTICE MUST APPEAR ON ANY COPY OR REPRODUCTION OF THIS DOCUMENT 2007 ACCU SORT SYSTEMS INC FT IN 1 FRACTIONS 1 4 UNLESS OTHERWISE SPECIFIED DIMENSIONS AR...

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Page 228: ...FRACTIONS 1 4 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES MILLIMETERS ALL ANGLES ARE 90 ALL C CINKS ARE 82 INCLUDED ANGLE ALL BEND RELIEFS TO SUIT TOLERANCES INCH X 1000 XX 0200 XXX 0050 XXXX 0005 METRIC X 2 500 X 0 500 XX 0 130 XXX 0 013 ANGULAR X 1 00 X 0 10 XX 0 01 0102974001 PART NO C STAMPED CONTROLLED COPY IN RED THIS IS NOT A CONTROLLED COPY UNLESS 2007 ACCU SORT SYSTEMS INC OF THIS...

Page 229: ...PA 18969 USA ACCU SORT SYSTEMS inc D 1 C 2 B A 1 2 3 4 D C 3 B 4 A SHEET REMOVE SHARP EDGES AND BURRS FT IN 1 FRACTIONS 1 4 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES MILLIMETERS ALL ANGLES ARE 90 ALL C CINKS ARE 82 INCLUDED ANGLE ALL BEND RELIEFS TO SUIT TOLERANCES INCH X 1000 XX 0200 XXX 0050 XXXX 0005 METRIC X 2 500 X 0 500 XX 0 130 XXX 0 013 ANGULAR X 1 00 X 0 10 XX 0 01 0102974000 PA...

Page 230: ...ific purpose without Accu Sort s prior approval This notice must appear on any copy or reproduction of this document 2003 ACCU SORT SYSTEMS inc REVISIONS REV 3 ECO 12 40 BY DATE JG 02 14 12 ACCU SORT SYSTEMS TELFORD PA 18969 U S A 113490 11 23 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red FLYING LEAD...

Page 231: ...3 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red DWG NO INTERCONNECT DRAWING AL5010 WITH ENHANCED MODULE POWER SUPPLY POWER 10 28V RED BLACK GREEN TRIG V OUT TRIG TRIG RED WHITE BLACK ACCU SORT STANDARD NPN PHOTO EYE OFF ON JUMPER SETTING TRIG TO V OUT E3 E4 ON E36 TRIG V OUT TRIG TRIG RED WHITE BLACK...

Page 232: ...ECO 12 40 BY DATE JG 02 14 12 ACCU SORT SYSTEMS TELFORD PA 18969 U S A 113490 11 23 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red DWG NO INTERCONNECT DRAWING AL5010 WITH ENHANCED MODULE TRIG V OUT TRIG TRIG RED WHITE BLACK ACCU SORT STANDARD NPN PHOTO EYE START TRIGGER OFF ON JUMPER SETTING TRIG TO V...

Page 233: ...2 40 BY DATE JG 02 14 12 ACCU SORT SYSTEMS TELFORD PA 18969 U S A 113490 11 23 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red DWG NO INTERCONNECT DRAWING AL5010 WITH ENHANCED MODULE TRIG V OUT TRIG TRIG RED WHITE BLACK ACCU SORT STANDARD NPN PHOTO EYE COMPUTED TACH OFF ON JUMPER SETTING TRIG TO V OUT ...

Page 234: ... 02 14 12 ACCU SORT SYSTEMS TELFORD PA 18969 U S A 113490 11 23 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red DWG NO INTERCONNECT DRAWING AL5010 WITH ENHANCED MODULE 422 RX 422 RX 422 TX 422 TX 232 RX 232 TX 422 RX 422 RX 422 TX 422 TX 232 RX 232 TX JUMPER SETTING COM 1 RS422 TERMINATING RESISTOR E34...

Page 235: ...ORT SYSTEMS TELFORD PA 18969 U S A 113492 11 23 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red PHOTO EYE SERIAL HOST RS232 OR RS422 COM 1 RS232 OR RS422 COM 2 DWG NO INTERCONNECT DRAWING AL5010 CONTROLLER CLIENT TACHOMETER SCANNER NETWORK POWER COM 1 COM 2 TRIG SCANNER NETWORK POWER COM 1 COM 2 TRIG N...

Page 236: ...YSTEMS inc REVISIONS REV 1 INITIAL RELEASE BY DATE NRS 11 23 10 ACCU SORT SYSTEMS TELFORD PA 18969 U S A 113492 11 23 10 DATE ENGR NRS DRAWN DATE NRS CHKD NRS DATE 11 23 10 11 23 10 DEPT APP ENG This is not a controlled copy unless stamped controlled copy in red FLYING LEAD POWER SUPPLY PHOTO EYE SERIAL HOST RS232 OR RS422 COM 1 RS232 OR RS422 COM 2 DWG NO INTERCONNECT DRAWING AL5010 CONTROLLER CL...

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