background image

DKG-309 User Manual       

(11.05.2009)

 

 

 

 

 

1.2 Mounting the Unit 

 

The unit is designed for panel mounting. The user should not be able to access parts of the 

unit other than the front panel. 

Mount  the  unit  on  a  flat,  vertical  surface.  The  unit  fits  into  a  standard  panel  meter  opening  of 

151x111  millimeters. Before mounting, remove the 
pass the unit through the mounting opening. The unit will be maintained in its position by the 
brackets spring. 

 

 

Engine body must be grounded for correct operation of 
the unit, otherwise incorrect voltage and frequency 
measurements may occur.

 
 

The output of the current transformers shall be 5 Amperes. The input current rating of the current 

transformers may be selected as needed (between 
shall be connected by separate cable pairs from each transformer, to related inputs. Never use common 
terminals or grounding. The power rating of the transformer should be at least 5 
use 1% precision transformers. 
 

If analogue senders (e.g. temperature

possible to use auxiliary displays, otherwise the unit may be d
fuel level displays are already present on the generator control panel, do not connect the 
unit.  The  unit  is  factory  programmed  for  VDO  type 
selectable via programming menu. Please check the programming section.
 

The  programmable  digital  inputs  are  compatible  with  both 

closed’

 contacts, switching either to 

 

The  charge  alternator  connection  terminal  provides  also  the  excitation  current,  thus  it  is  not 

necessary to use an external charge lamp.
 

1.3 Wiring the Unit 

 

 

WARNING: THE UNIT IS NOT FUSED.
Use external fuses for
Generator phase: 
Install the fuses as nearly as possible to the unit in a 
place easily accessible 
The fuse rating should be 6 Amps.

 

 

WARNING: ELECTRICITY CAN KILL

 ALWAYS disconnect the power BEFORE connecting the unit.

 

1)  ALWAYS remove the plug connectors when inserting wires with a screwdriver. 
2)  An appropriate and readily accessible 

automatic fuses) MUST be provided as part of the installation.

3)  The building mains supply MUST incorporate appropriate short

protection (e.g. a fuse or circuit breaker) of High Breaking Capacity (HBC, at 
least 1500A).

4)  Use cables of adequate current carrying capacity (at least 0.75mm

temperature range.

 

 

                                                                              

 

 

The unit is designed for panel mounting. The user should not be able to access parts of the 

Mount  the  unit  on  a  flat,  vertical  surface.  The  unit  fits  into  a  standard  panel  meter  opening  of 

millimeters. Before mounting, remove the mounting brackets and connectors 

unting opening. The unit will be maintained in its position by the 

Engine body must be grounded for correct operation of 
the unit, otherwise incorrect voltage and frequency 
measurements may occur. 

The output of the current transformers shall be 5 Amperes. The input current rating of the current 

transformers may be selected as needed (between 10/5 and 9000/5 amps). Current transformer outputs 
shall be connected by separate cable pairs from each transformer, to related inputs. Never use common 
terminals or grounding. The power rating of the transformer should be at least 5 VA. It is recommended to 

s (e.g. temperature, oil pressure or fuel level) are connected to 

, otherwise the unit may be damaged. If temperature or oil pressure 

already present on the generator control panel, do not connect the 

.  The  unit  is  factory  programmed  for  VDO  type  senders.  However  different 

selectable via programming menu. Please check the programming section. 

programmable  digital  inputs  are  compatible  with  both 

‘normally  open’

contacts, switching either to 

BAT-

 or 

BAT+

The  charge  alternator  connection  terminal  provides  also  the  excitation  current,  thus  it  is  not 

nal charge lamp. 

WARNING: THE UNIT IS NOT FUSED.
Use external fuses for Mains phases: 
Generator phase: L1,L2,L3, Battery positive: BAT(+).
Install the fuses as nearly as possible to the unit in a 
place easily accessible for the user. 
The fuse rating should be 6 Amps.

 

WARNING: ELECTRICITY CAN KILL

ALWAYS disconnect the power BEFORE connecting the unit.

ALWAYS remove the plug connectors when inserting wires with a screwdriver. 
An appropriate and readily accessible set of disconnection devices (e.g. 
automatic fuses) MUST be provided as part of the installation.
The building mains supply MUST incorporate appropriate short
protection (e.g. a fuse or circuit breaker) of High Breaking Capacity (HBC, at 

st 1500A). 

Use cables of adequate current carrying capacity (at least 0.75mm
temperature range. 

 

                      V-02 

 

 

- 4 -

The unit is designed for panel mounting. The user should not be able to access parts of the 

Mount  the  unit  on  a  flat,  vertical  surface.  The  unit  fits  into  a  standard  panel  meter  opening  of 

and connectors from the unit, then 

unting opening. The unit will be maintained in its position by the mounting 

Engine body must be grounded for correct operation of 
the unit, otherwise incorrect voltage and frequency 

The output of the current transformers shall be 5 Amperes. The input current rating of the current 

0/5 amps). Current transformer outputs 

shall be connected by separate cable pairs from each transformer, to related inputs. Never use common 

. It is recommended to 

) are connected to the unit, it is not 

If temperature or oil pressure or 

already present on the generator control panel, do not connect the senders to the 

s.  However  different  types  of  senders  are 

‘normally  open’

  and 

‘normally 

The  charge  alternator  connection  terminal  provides  also  the  excitation  current,  thus  it  is  not 

WARNING: THE UNIT IS NOT FUSED. 

Mains phases: L1,L2,L3, 

Battery positive: BAT(+). 

Install the fuses as nearly as possible to the unit in a 

 

WARNING: ELECTRICITY CAN KILL 

ALWAYS disconnect the power BEFORE connecting the unit.

 

ALWAYS remove the plug connectors when inserting wires with a screwdriver.  

set of disconnection devices (e.g. 

automatic fuses) MUST be provided as part of the installation. 
The building mains supply MUST incorporate appropriate short-circuit backup 
protection (e.g. a fuse or circuit breaker) of High Breaking Capacity (HBC, at 

Use cables of adequate current carrying capacity (at least 0.75mm

2

) and 

Summary of Contents for DKG-309

Page 1: ...ging with date time stamp and complete measurement values Stores last 250 events Statistical counters Battery backed up real time clock Weekly operation schedule programs Programmable parameters All p...

Page 2: ...d Mains Simulation Battery Charging 6 9 Dual Genset Mutual Standby Operation 6 10 Service Request Display 6 11 Engine Hours Meter 6 12 Date Time Display 6 13 Display of Software Version 6 14 Modem con...

Page 3: ...e stored in a Non Volatile Memory and thus all information is retained even in the event of complete loss of power The measured parameters are Mains voltage phase L1 to neutral Mains voltage phase L2...

Page 4: ...ach transformer to related inputs Never use common terminals or grounding The power rating of the transformer should be at least 5 VA It is recommended to s e g temperature oil pressure or fuel level...

Page 5: ...nerator phases 6 MAINS NEUTRAL Input 0 300V AC Neutral terminal for the mains phases 7 MAINS L3 Mains phase inputs 0 300V AC Connect the mains phases to these inputs The mains voltages upper and lower...

Page 6: ...elected via the program menu Each input may be driven by a normally closed or normally open contact switching either battery or battery The effect of the switch is also selectable from a list See PROG...

Page 7: ...the programmed limits LOAD TEST Yellow It turns on when the related operation mode is selected One of these LEDs is always on and indicates which operation mode is selected If the operation of the gen...

Page 8: ...ation between different screens s made with the MENU and MENU buttons Each depression of the MENU button switches the display to the next screen Each depression of the MENU button switches the display...

Page 9: ...ttery Voltage Fuel Level 6 Complete Genset parameters phase to neutral Genset status Genset Volts L1 Genset Volts L2 Genset Volts L3 Genset Current L1 Genset Current L2 Genset Current L3 Genset Freque...

Page 10: ...ion Date and time Operating software version 13 Statistical Counters 1 3 Engine Hours Run Total Genset Active Power KW h 14 Statistical Counters 2 3 Engine Hours to Service Time to Service 15 Statisti...

Page 11: ...ion of the genset The existing alarms may be canceled by pressing one of the operating mode buttons LOAD TEST TEST OFF AUTO Most of the alarms have programmable trip levels See the programming chapter...

Page 12: ...er This fault will be monitored with holdoff timer delay after the engine is running GENSET HIGH VOLTAGE Set if any of the generator phase voltages goes outside programmed limits for Overload Timer Th...

Page 13: ...edule then the AUTO led will flash and the operation of the genset will be as in the OFF mode TEST It is used to test the generator when the mains are on or keep the generator running in the emergency...

Page 14: ...ion The Fuel Level Sender Ohms is also programmable 6 3 Engine Heating Operation Especially on engines without a body heater or with a failing one it may be desired that the genset should not take the...

Page 15: ...ters Also relays on an extension module may be assigned to this function The engine body temperature limit is adjusted using the parameter Engine Heating Temperature The same parameter is used for eng...

Page 16: ...n both parameters Remote Start Operation and are set then REMOTE START operation mode is performed 8 Delayed Mains Simulation Battery Charging s Simulation feature is used in battery backed up telecom...

Page 17: ...ching of the load between 2 gensets The use of 2 gensets instead of one is due either to safety purposes in case of a genset failure or to a continuous operation requesting service stops The running p...

Page 18: ...month programmed values is zero this means that the parameter will not be used For example a maintenance indicates that the unit will request maintenance only based on engine hours gine hours is also...

Page 19: ...cable network PSTN If the modem is connected to the unit the Modem Enable program parameter should be set to 1 otherwise faulty operation may occur If Modem Enable or SMS Enable or MODBUS Address par...

Page 20: ...ges Any new upcoming alarm will result in a new GSM SMS message The new message will indicate all existing alarms even masked ones The necessary GSM modem cable will be supplied by DATAKOM This is the...

Page 21: ...d hour Exercise off_load on_load Daily Weekly Monthly Please refer to the programming section for a more detailed description of the above When the start day and hour of exercise has come the unit wil...

Page 22: ...d function consists on the connection of a dummy load if the total genset load is below a limit and to disconnection of the dummy load when the total power exceeds another limit The dummy load functio...

Page 23: ...R W DATA SIZE COEFFICIENT DESCRIPTION 0000 R 16bit x1 Mains Phase L1 voltage 0001 R 16bit x1 Mains Phase L2 voltage 0002 R 16bit x1 Mains Phase L3 voltage 0003 R 16bit x1 Genset Phase L1 voltage 0004...

Page 24: ...d in 10 minute steps Unused programs should be set to 24 00 An example setup may be as follows Monday Turn_on 07 00 Monday Turn_off 18 00 Tuesday Turn_on 07 00 Tuesday Turn_off 18 00 Wednesday Turn_on...

Page 25: ...sured values are stored within the The events are recorded with a time stamp which comes from the internal real time The events are stored in a circular memory This means that a new coming event will...

Page 26: ...unit if necessary with a soft damp cloth Do not use chemical agents STATISTICAL COUNTERS The unit provides a set of non resettable incremental counters for statistical purposes These counters are kept...

Page 27: ...e made with and buttons Selected group is shown in reverse video blue on white In order to enter inside a group please press MENU button In order to exit from the group to the main list please press M...

Page 28: ...RM relay is active If the period is set to 0 this will mean that the period is unlimited Intermittent Alarm Relay 0 0 continuous 1 intermittent turns on and off every second Charge Alternator Shutdown...

Page 29: ...port is connected to PC 1 Modem connected SMS Enable 0 0 SMS not enabled 1 SMS enabled GPRS Call Enable 0 0 standard modem calls 1 GPRS modem calls MODBUS Address 0 0 RAINBOW communication protocol 1...

Page 30: ...vercurrent check is disabled Excess Power Limit KW 0 If the active power goes above this limit during the period defined in Overload Timeout then an Excess Power Load Dump alarm will be generated If t...

Page 31: ...entered within the limits and the generator contactor is deactivated Genset Contactor Timer sec 1 This is the period after the mains contactor has been deactivated and before the generator contactor h...

Page 32: ...EMPERATURE SENDER warning High Temperature Shutdown C 98 f the coolant temperature measured from the analog input goes over this limit this will generate a HIGH TEMPERATURE SENDER alarm and the engine...

Page 33: ...0 engine is heated during Engine Heating Timer 1 engine is heated until the coolant temperature reaches the Engine Heating Temperature and at least during the Engine Heating Timer Service Engine Hours...

Page 34: ...Turn_off 24 00 Sunday Turn_on 24 00 Sunday Turn_off 24 00 Program Group Sender Characteristics Parameter Definition Unit Factory Set Description Oil Pressure Sender Ohms 1 ohm 10 Oil Pressure Sender...

Page 35: ...Temperature Sender point 2 C value Temperature Sender Ohms 3 ohm 134 Temperature Sender point 3 ohm value Temperature Value 3 C 60 Temperature Sender point 3 C value Temperature Sender Ohms 4 ohm 322...

Page 36: ...lly open 1 Normally closed Switching 0 0 Battery negative 1 Battery positive Response delay 0 0 No delay 1 Delayed 4sec Program Group Input Configuration High Temperature Switch Parameter Definition U...

Page 37: ...e engine stops immediately 1 Load Dump the engine stops after cooldown 2 Warning the horn relay operates 3 No operation Sampling 2 0 Always 1 After holdoff timer 2 When mains present Latching 1 0 Non...

Page 38: ...e stops immediately 1 Load Dump the engine stops after cooldown 2 Warning the horn relay operates 3 No operation Sampling 0 0 Always 1 After holdoff timer 2 When mains present Latching 0 0 Non latchin...

Page 39: ...ected from list Relay 06 Definition 5 RELAY 6 function expansion module 1 selected from list Relay 07 Definition 0 RELAY 7 function expansion module 1 selected from list Relay 08 Definition 2 RELAY 8...

Page 40: ...p sender alarm 42 Low speed alarm 43 High speed alarm 44 Low voltage alarm 45 High voltagealarm 46 Fail to start alarm 47 Low fuel sender alarm 48 49 50 51 High battery voltage alarm 52 Charge fail al...

Page 41: ...r in order to enable dialing through a pabx Program Group Modem 2 SMS 1 Telephone Number Parameter Definition Factory Set Description Modem 2 SMS 1 telephone number This telephone number buffer accept...

Page 42: ...Genset Voltage L1 Calibration 760 Adjusts the measurement of genset voltage of phase L1 Genset Voltage L2 Calibration 760 Adjusts the measurement of genset voltage of phase L2 Genset Voltage L3 Calib...

Page 43: ...frequency displayed on the unit are not correct Check engine body grounding it is necessary The error margin of the unit is 3 volts If there are faulty measurements only when the engine is running the...

Page 44: ...an auxiliary relay The coil of the relay will be between BATTERY and charging alternator D terminal The normally closed contact of the relay will be connected serially to the unit s START output So th...

Page 45: ...e EU directives 2006 95 EC low voltage 2004 108 EC electro magnetic compatibility Norms of reference EN 61010 safety requirements EN 61326 EMC requirements The CE mark indicates that this product comp...

Page 46: ...10 to 30 VDC Current inputs from current transformers 5A Max load 0 7VA per phase Digital inputs input voltage 0 30 VDC Internally connected to battery positive via 4700 ohm resistor Analog inputs Re...

Page 47: ...DKG 309 User Manual V 02 11 05 2009 47 15 CONNECTION DIAGRAM...

Page 48: ...ERROR stackunderflow OFFENDING COMMAND STACK...

Reviews: