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D-500L Firmware V-5.8

D 500

WARNING

SERVICE

REQUEST

ALARM

PGM

AUTO

STOP

TEST

RUN

MAINS

GENSET

LOAD

A

STATUS

D-500L

ADVANCED

GENSET

CONTROLLER

The D-xxx series are next generation genset control
units combining multi-functionality and wide
communication possibilities together with a reliable
and low cost design.

The unit com

plies and mostly exceeds world’s

tightest safety, EMC, vibration and environmental
standards for the industrial category.

Software features are complete with easy firmware
upgrade process through USB port.

The Windows based PC software allows monitoring
and programming through USB, serial and GPRS.

The PC based Rainbow Scada software allows
monitoring and control of an unlimited number of
gensets from a single central location.

AMF unit with uninterrupted transfer
ATS unit with uninterrupted transfer
Remote start controller
Manual start controller
Engine controller
Remote display & control unit
Waveform display of V & I
Harmonic analysis of V & I
CTs at genset or load side

GSM-GPRS
Internal GPRS modem (optional)
GSM-SMS
e-mail
Modbus

USB Device
RS-485
RS-232
J1939-CANBUS

3 phases 4 wires, star
3 phases 3 wires, 3 CTs
3 phases 3 wires, 2 CTs (L1-L2)
3 phases 3 wires, 2 CTs (L1-L3)
2 phases 3 wires, L1-L2
2 phases 3 wires, L1-L3
3 phases 4 wires, delta
1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

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2
3
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Summary of Contents for D Series

Page 1: ...nitoring and programming through USB serial and GPRS The PC based Rainbow Scada software allows monitoring and control of an unlimited number of gensets from a single central location AMF unit with uninterrupted transfer ATS unit with uninterrupted transfer Remote start controller Manual start controller Engine controller Remote display control unit Waveform display of V I Harmonic analysis of V I...

Page 2: ...er directly at below e mail address datakom datakom com tr Please provide following information in order to get answers to any question Device model name see the back panel of the unit Complete serial number see the back panel of the unit Firmware version read from the display screen Measuring circuit voltage and power supply voltage Precise description of the query FILENAME DESCRIPTION 500 Rainbo...

Page 3: ... MH First edition firmware version 5 4 02 06 05 2016 MH Revised for firmware version 5 7 CAUTION Potential risk of injury or death WARNING Potential risk of malfunction or material damage ATTENTION Useful hints for the understanding of device operation REVISION HISTORY TERMINOLOGY ...

Page 4: ...dering the correct version Dxxx M J G T 00 Screw type bracket Stock Code J10P01 per unit Self Retaining type bracket Stock Code K16P01 per unit Sealing Gasket SPARE PARTS ORDERING CODES Family Code With Internal GSM GPRS Modem With CANBUS J1939 port With Sealing gasket With Conformal Coating Variant 00 standard unit 01 99 customer specific products ...

Page 5: ...A Disconnect all power before working on equipment When the unit is connected to the network do not touch terminals Short circuit terminals of unused current transformers Any electrical parameter applied to the device must be in the range specified in the user manual Although the unit is designed with a wide safety margin over range parameters may reduce lifetime alter operational precision or eve...

Page 6: ...GNETIC PICKUP INPUT 3 8 MAINS CONTACTOR OUTPUT 3 9 GENERATOR CONTACTOR OUTPUT 3 10 DIGITAL OUTPUTS 3 11 INPUT OUTPUT EXTENSION 3 12 RS 485 PORT 3 13 RS 232 PORT 3 14 J1939 CANBUS PORT 3 15 USB DEVICE PORT 3 16 GSM MODEM OPTIONAL 4 TOPOLOGIES 4 1 SELECTING THE TOPOLOGY 4 2 3 PHASE 4 WIRE STAR 4 3 3 PHASE 3 WIRE DELTA 4 4 3 PHASE 4 WIRE DELTA 4 5 3 PHASE 3 WIRE DELTA 2 CT L1 L2 4 6 3 PHASE 3 WIRE DE...

Page 7: ...DISPLAY PANEL FUNCTIONALITY 7 TERMINAL DESCRIPTION 8 TECHNICAL SPECIFICATIONS 9 DESCRIPTION OF CONTROLS 9 1 FRONT PANEL FUNCTIONALITY 9 2 PUSHBUTTON FUNCTIONS 9 3 DISPLAY SCREEN ORGANIZATION 9 4 AUTOMATIC DISPLAY SCROLL 9 5 MEASURED PARAMETERS 9 6 LED LAMPS 10 WAVEFORM DISPLAY HARMONIC ANALYSIS 11 DISPLAYING EVENT LOGS 12 STATISTICAL COUNTERS 12 1 FUEL FILLING COUNTER 12 2 FUEL CONSUMPTION MONITOR...

Page 8: ...INE PARAMETERS GROUP 16 4 ADJUST DATE AND TIME 16 5 WEEKLY OPERATION SCHEDULE 16 6 EXERCISER SCHEDULE 16 7 SENDER CONFIGURATION 16 8 DIGITAL INPUT CONFIGURATION 16 9 OUTPUT CONFIGURATION 16 10 SITE ID STRING 16 11 ENGINE SERIAL NUMBER 16 12 MODEM1 2 SMS1 2 3 4 TELEPHONE NUMBERS 16 13 GSM MODEM PARAMETERS 16 14 ETHERNET PARAMETERS 17 CRANK CUTTING 18 OVERCURRENT PROTECTION IDMT 19 MOTORIZED CIRCUIT...

Page 9: ...SER 26 12 WEEKLY OPERATION SCHEDULER 26 13 ENGINE HEATING OPERATION 26 14 ENGİNE IDLE SPEED OPERATİON 26 15 ENGINE BLOCK HEATER 26 16 FUEL PUMP CONTROL 26 17 GAS ENGINE FUEL SOLENOID CONTROL 26 18 PRE TRANSFER SIGNAL 26 19 CHARGING THE ENGINE BATTERY 26 20 EXTERNALLY CONTROLLED DIGITAL OUTPUTS 26 21 COMBAT MODE 26 22 RESETTING THE CONTROLLER 26 23 AUTOMATIC CONNECTION TOPOLOGY DETERMINATION 26 24 ...

Page 10: ...ltage Voltage at measuring terminals beyond specified range Voltage applied to digital inputs over specified range Current at measuring terminals beyond specified range Overload or short circuit at relay outputs Connecting or removing data terminals when the unit is powered up High voltage applied to communication ports Ground potential differences at non isolated communication ports Excessive vib...

Page 11: ...1 52 53 54 55 56 57 58 62 61 60 59 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 G N G L3 G L2 G L1 G C I 1 1 2 2 I I I BAT BAT OUT 1 OUT 2 OUT 3 OUT 4 CHG IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 SGND SND 1 SND 2 SND 3 PGND 485 B 485 A MPU MPU PGND CANH CANL SIM CARD GSM ANTENNA USB DEVICE I O EXTENSION 8 to 36Vdc 500mA max 300Vac 0 600 Hz 0 2 to 6 0 Aac 2 1 DIMENSIONS 2 MOU...

Page 12: ...move the mounting brackets and connectors from the unit then pass the unit through the mounting opening Place and tighten mounting brackets Panel Cutout Required Panel Depth The unit is designed for panel mounting The user should not be able to access parts of the unit other than the front panel ...

Page 13: ...03 EN 13 Two different types of brackets are provided Screw type bracket Self retaining type bracket Installation of screw type bracket Installation of self retaining type bracket Do not tighten too much this may break the unit ...

Page 14: ...ects of 1 0 mm diameter and greater 5 Protected from the amount of dust that would interfere with normal operation 6 Dust tight 2nd Digit Description of Protection Level 0 Not protected 1 Protected against vertically falling water drops 2 Protected against vertically falling water drops when enclosure is tilted up to 15 3 Protected against water sprayed at an angle up to 60 on either side of the v...

Page 15: ...cal installation Current transformers must have 5A output For current transformer inputs use at least 1 5mm2 section AWG15 cable The current transformer cable length should not exceed 1 5 meters If longer cable is used increase the cable section proportionally For the correct operation of the exerciser and weekly schedule programs adjust the real time clock of the unit through programming menu The...

Page 16: ...ltage 33VDC continuous Maximum operating current 500mA 12VDC All options included digital outputs open 250mA 24VDC All options included digital outputs open Typical operating current 250mA 12VDC all options passive digital outputs open 125mA 24VDC all options passive digital outputs open Measurement range 0 to 36VDC Display resolution 0 1VDC Accuracy 0 5 1 digit 24VDC 3 1 BATTERY VOLTAGE INPUT 3 T...

Page 17: ... 3 ph 3 wires delta 3ph 4 wires delta 2ph 3 wires L1 L2 2ph 3 wires L1 L3 1 ph 2 wires Measurement range 0 to 330VAC ph N 0 to 570VAC ph ph Common mode offset max 100V between neutral and BAT Input impedance 4 5M ohms Display resolution 1VDC Accuracy 0 5 1 digit 230VAC ph N 2VAC ph N 0 5 1 digit 400VAC ph ph 3VAC ph ph Frequency range DC to 500Hz Frequency display resolution 0 1 Hz Frequency accur...

Page 18: ...ay resolution 1A Accuracy 0 5 1 digit 5A 4 5A 5 500A full range SELECTING THE CT RATING AND CABLE SECTION The load on a CT should be kept minimum in order to minimize phase shift effect of the current transformer Phase shift in a CT will cause erroneous power and power factor readings although amp readings are correct Datakom advises CT rating to be selected following this table for the best measu...

Page 19: ...active power measurement is affected by incorrect CTs connection in similar way as active power measurement CORRECT CT CONNECTIONS Let s suppose that the genset is loaded with 100 kW on each phase The load Power Factor PF is 1 Measured values are as follows kW kVAr kVA pf Phase L1 100 0 0 0 100 1 00 Phase L2 100 0 0 0 100 1 00 Phase L3 100 0 0 0 100 1 00 Total 300 0 0 0 300 1 00 Current Transforme...

Page 20: ...0 0 100 1 00 Phase L2 100 0 0 0 100 1 00 Phase L3 100 0 0 0 100 1 00 Total 100 0 0 0 300 0 33 EFFECT OF PHASE SWAPPING The generator is still loaded with 100 kW on each phase The load Power Factor PF is 1 PF in phases L2 and L3 will show 0 50 due to phase shift between voltages and currents which is caused by CT swapping The result is that total generator power displayed by controller is 0 kW Meas...

Page 21: ...of battery voltage Maximum input voltage 100VDC with respect to battery negative Minimum input voltage 70VDC with respect to battery negative Noise filtering yes Type of inputs all configurable additional sender ground input Function selection from list Structure 667 ohms resistor polarizing to 3 3VDC Measurement Analog resistor measurement Open circuit voltage 3 3VDC Short circuit current 5mA Mea...

Page 22: ... resolution 0 1VDC Voltage measurement accuracy 2 0 1V 0 9V 30VDC Charge Fail Warning Threshold adjustable Charge Fail Shutdown Alarm Threshold adjustable Open circuit voltage battery positive Overvoltage protection 500VDC continuous with respect to battery negative Reverse voltage protection 30VDC with respect to battery negative Structure Differential frequency measurement input Input impedance ...

Page 23: ...A Structure Relay output normally open contact One terminal is internally connected to genset phase L1 input Max switching current 16A 250VAC Max switching voltage 440VAC Max switching power 4000VA Structure Positive relay output NO contact Function programmable function selectable from list Max continuous current 10 0 ADC Max switching voltage 33 VDC 3 9 GENERATOR CONTACTOR OUTPUT 3 10 DIGITAL OU...

Page 24: ...attery negative Any function can be assigned to digital inputs Digital outputs can be extended using DKG 186 Fet Extension modules each one providing 8 outputs Digital outputs have the same electrical characteristics as on board outputs They have programmable functions through the main controller Any function can be assigned to any output Input and output extension modules are connected to the mai...

Page 25: ...a transfer to automation or building management systems Description RS 232 non isolated Functionality MODBUS RTU External GSM modem external PSTN modem Connector DB 9 9 pins male Connection 5 wires Rx Tx DTR CxD GND Full duplex Baud rate 2400 57600 bauds selectable Data type 8 bit data no parity 1 bit stop Max distance 15m Cable type Standard modem cable Structure CANBUS non isolated Connection 3 ...

Page 26: ...sing the RainbowPlus software programming control of the genset and monitoring of measured parameters are achieved The RainbowPlus software can be downloaded from www datakom com tr website The connector on the module is of USB B type Thus A to B type USB cable should be used This is the same cable used for USB printers For more details about programming control and monitoring please refer to Rain...

Page 27: ...its 2 meter cable is supplied with the internal modem option The antenna is intended to be placed outside of the genset panel for the best signal reception The module requires a GPRS enabled SIM card for full functionality Voice only type SIM cards will usually not function properly Please refer to GSM Modem Configuration Guide for more details 3 16 GSM MODEM OPTIONAL SIM Card slot SIM Card extrac...

Page 28: ... 2m cable Module certificates CE FCC ROHS GCF REACH LOCATION DETERMINATION VIA GSM The unit determines automatically the geographical position through the GSM network No settings are necessary for this This feature is especially useful for the remote monitoring where the controller will appear automatically at its geo position or for mobile gensets Although the controller supports also GPS locatio...

Page 29: ...oth genset and mains sections In following drawings the connections are shown for the alternator Current transformers are supposed connected to the alternator side Similar topologies re available for the mains side as well 4 1 SELECTING THE TOPOLOGY 4 TOPOLOGIES Generator Parameters s Topology Selection Topology Selection Mains Parameters s ...

Page 30: ...D 500L Firmware V 5 8 K35D03 EN 30 4 3 3 PHASE 3 WIRE DELTA 4 2 3 PHASE 4 WIRE STAR ...

Page 31: ...D 500L Firmware V 5 8 K35D03 EN 31 4 4 3 PHASE 4 WIRE DELTA 4 5 3 PHASE 3 WIRE DELTA 2 CT L1 L2 ...

Page 32: ...D 500L Firmware V 5 8 K35D03 EN 32 4 7 2 PHASE 3 WIRE DELTA 2 CTs L1 L2 4 6 3 PHASE 3 WIRE DELTA 2 CT L1 L3 ...

Page 33: ...D 500L Firmware V 5 8 K35D03 EN 33 4 9 1 PHASE 2 WIRE 4 8 2 PHASE 3 WIRE DELTA 2 CTs L1 L3 ...

Page 34: ...ng The unit features both MPU and J1939 CANBUS inputs Thus both mechanical and electronic engines are supported The unit provides control outputs for both contactors and motorized circuit breakers When ATS functionality is selected the unit will monitor mains voltages provide mains and genset contactor control and issue a Remote Start signal to the engine controller It will provide alternator inst...

Page 35: ...tart modes When AMF and Engine controller modes are selected the unit will monitor the mains and will run the engine upon mains failure This functionality is useful for the backup electric motor driven systems during mains failures like fire pump or irrigation systems When Remote Start and Engine controller modes are selected the unit will start and stop the engine with external signal only The un...

Page 36: ... unit Modbus Slave Address any same as main unit The standard unit is also 400Hz enabled The nominal frequency setting accepts up to 500Hz Usual low and high limits will apply without any special setting The measurement system of the unit allows frequencies up to 1000Hz to be measured precisely However the display is limited to 650Hz Frequencies over 650Hz will be displayed as 650Hz The bandwidth ...

Page 37: ...NNA USB DEVICE I O EXTENSION 8 to 36Vdc 500mA max 300Vac 0 600 Hz 0 2 to 6 0 Aac MAINS L1 L2 L3 N LOAD L3 N USE MC USE USE FUSE FUSE FUSE L1 L2 L3 N ALTERNATOR L1 L2 GC BATTERY 12 24V Starter Motor Fuse Crank S To BMS 2 Charge Alternator D WL Low Oil Pressure High Temp Emergency Stop Low Coolant Level Spare Input 1 Force OFF Mode Connect to the engine body close to the senders 2Ground from one end...

Page 38: ...D GSM ANTENNA USB DEVICE I O EXTENSION 8 to 36Vdc 500mA max 300Vac 0 600 Hz 0 2 to 6 0 Aac BATTERY 12 24V Starter Motor Fuse Crank S To BMS 2 Charge Alternator D WL Low Oil Pressure High Temp Emergency Stop Low Coolant Level Spare Input 1 Force OFF Mode Connect to the engine body close to the senders 2Ground from one end only Spare Input 2 Spare Input 3 Sender Gnd 1 Temp Sender Oil Press Sender Fu...

Page 39: ... IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 SGND SND 1 SND 2 SND 3 PGND 485 B 485 A MPU MPU PGND CANH CANL SIM CARD GSM ANTENNA USB DEVICE I O EXTENSION 8 to 36Vdc 500mA max 300Vac 0 600 Hz 0 2 to 6 0 Aac MAINS L1 L2 L3 N LOAD L3 N USE MC USE USE FUSE FUSE FUSE L1 L2 L3 N ALTERNATOR L1 L2 GC BATTERY 12 24V Fuse Low Oil Pressure High Temp Emergency Stop Low Coolant Level Spare Input 1 Force OFF Mode S...

Page 40: ...U PGND CANH CANL SIM CARD GSM ANTENNA USB DEVICE I O EXTENSION 8 to 36Vdc 500mA max 300Vac 0 600 Hz 0 2 to 6 0 Aac BATTERY 12 24V Starter Motor Fuse Crank S To BMS 2 Charge Alternator D WL Low Oil Pressure High Temp Emergency Stop Low Coolant Level Spare Input 1 Force OFF Mode Connect to the engine body close to the senders 2Ground from one end only Spare Input 2 Spare Input 3 Sender Gnd 1 Temp Se...

Page 41: ... D G S M A N T E N N A U S B D E V I C E I O E X T E N S I O N 8 t o 3 6 V d c 5 0 0 m A m a x 3 0 0 V a c 0 6 0 0 H z 0 2 t o 6 0 A a c BA TTERY 12 24V S t a r t e r M o t o r Fuse Crank S T o B M S 2 Charge Alternator D WL Low Oil Pressure High T emp Emergency Stop Low Coolant Level Spare Input 1 Force OFF Mode C o n n e c t t o t h e e n g i n e b o d y c l o s e t o t h e s e n d e r s 2 G r o...

Page 42: ...L1 G C I 1 1 2 2 I I I BAT BAT OUT 1 OUT 2 OUT 3 OUT 4 CHG IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 SGND SND 1 SND 2 SND 3 PGND 485 B 485 A MPU MPU PGND CANH CANL SIM CARD GSM ANTENNA USB DEVICE I O EXTENSION 8 to 36Vdc 500mA max 300Vac 0 600 Hz 0 2 to 6 0 Aac SUPPLY 12 24V Fuse Emergency Stop Spare Input 3 Spare Input 4 Spare Input 5 Spare 3 Spare 4 Spare 1 Spare 2 Spare Input 1 Spare Input 2 Spar...

Page 43: ...MP SENDER Connect to the coolant temperature sender Do not connect the sender to other devices 10 ANALOG SENDER 3 FUEL LEVEL SENDER Connect to the fuel level sender Do not connect the sender to other devices 11 SENDER GROUND Input Ground potential for analog senders Connect to the engine body close to senders Term Function Technical data Description 12 DIGITAL INPUT 1 Digital Inputs 0 30Vdc The in...

Page 44: ... 51 GENERATOR CONTACTOR Relay output 16A AC This output provides energy to the generator contactor If the generator phases do not have acceptable voltage or frequency values the generator contactor will be de energized In order to provide extra security the normally closed contact of the mains contactor should be serially connected to this output 52 GEN L1 Generator phase inputs 0 300V AC Connect ...

Page 45: ...to these inputs The mains voltages upper and lower limits are programmable 69 MAINS L2 71 MAINS L1 72 MAINS CONTACTOR Relay output 16A AC This output provides energy to the mains contactor If the mains phases do not have acceptable voltages the mains contactor will be de energized In order to provide extra security the normally closed contact of the generator contactor should be serially connected...

Page 46: ...p voltage 0 5 to 30V RMS Magnetic pickup frequency 10 to 10000 Hz Charge Alternator Excitation 100mA 12VDC 200mA 24VDC USB Device USB 2 0 Full speed USB Host USB 2 0 Full speed RS 485 Port selectable baud rate RS 232 Port selectable baud rate Operating temperature 20 C to 70 C 4 to 158 F Storage temperature 40 C to 80 C 40 to 176 F Maximum humidity 95 non condensing IP Protection IP54 from front p...

Page 47: ...ng Relay Definition program parameters Also relays on an extension module may be assigned to this function To turn off the SERVICE REQUEST led and reset the service period press together the ALARM MUTE and LAMP TEST keys for 5 seconds 9 1 FRONT PANEL FUNCTIONALITY 9 DESCRIPTION OF CONTROLS Fault condition indicators TEST mode button RUN mode button AUTO mode button STOP mode button Graphic LCD scr...

Page 48: ...essed Selects previous display group Selects next display group Selects previous display screen in the same display group Resets the ALARM RELAY Manual MAINS CONTACTOR control in RUN mode Manual GENSET CONTACTOR control in RUN mode When held pressed for 5 seconds enters PROGRAMMING mode Makes factory reset Please review chapter RESETTING TO FACTORY DEGAULTS for more details When held pressed for 5...

Page 49: ... ENGINE SUPPORT Mains Parameters Mains voltages currents kW kVA kVAr pf etc Mains currents and power parameters are displayed only when CT Selection is made as LOAD SIDE Otherwise mains current and power related parameters will not be displayed Scopemeter Display This group display waveforms of voltages and currents as an oscilloscope All Ph N and Ph Ph voltages as well as phase currents are avail...

Page 50: ...ptions Eventually the same parameter can be modified through the front panel programming menu The related parameter is Controller Configuration Screen Scroll Timer If a fault condition occurs the display will automatically switch to the ALARM LIST page When a front panel button is pressed the scrolling is suspended during 2 minutes If the Screen Scroll Timer is set to zero then scrolling will be d...

Page 51: ...ins pf phase L2 Mains pf phase L3 Mains total pf Mains neutral current Gen voltage phase L1 to neutral Gen voltage phase L2 to neutral Gen voltage phase L3 to neutral Gen average voltage phase to neutral Gen voltage phase L1 L2 Gen voltage phase L2 L3 Gen voltage phase L3 L1 Gen frequency Gen current phase L1 Gen current phase L2 Gen current phase L3 Gen average current Gen kW phase L1 Gen kW phas...

Page 52: ...of the input When a Simulate Mains signal is present then mains status will become available When a Force to Start signal is present then the mains status will become not available MAINS CONTACTOR ON Turns on when the mains contactor is activated GENSET CONTACTOR ON Turns on when the genset contactor is activated GENSET AVAILABLE This led turns on when all genset phase voltages and the genset freq...

Page 53: ... resolution with a sampling rate of 4096 s s Thus one cycle of a a 50Hz signal is represented with 82 points The vertical scale is automatically adjusted in order to avoid clipping of the signal The waveform is displayed on the device screen and with more resolution on PC screen through the RainbowPlus program The display memory is also available in the Modbus register area for third party applica...

Page 54: ...monics will be displayed but in a 60Hz system only 29 harmonics will come to the screen In case of a 400Hz system only the 3rd harmonic will be displayed Graphical Harmonic Table Alphanumeric Harmonics Table Harmonic are represented by 2 different ways on the device display The first one is a graphical representation allowing one sight perception of the harmonic structure Because of the display re...

Page 55: ...mperature fuel level oil temperature canopy temperature ambient temperature engine rpm battery voltage charge voltage Possible event sources are various Every source can be individually enabled or disabled Program mode entrance event recorded with the password level when program mode is entered Periodic event recorded every 30 minutes when the engine is running and every 60 minutes anyway Mode cha...

Page 56: ...entry screen by pressing the button 4 times The screen below left will come Press again the button The last stored event will open as in the below right picture The first page will display the event number event type fault type and date time information When displaying event logs button will display the next information in the same event button will display the previous information in the same eve...

Page 57: ...meter pulses during fuel filling Fuel Pulses per Volume 0 65000 any This is the number of pulses produced by the flowmeter for the unit volume This parameter is characteristic of the flowmeter used and should be set according to the flowmeter data Fuel Counter Unit Lt gal any This is the unit for the fuel counter Fuel Counter Type 0 1 0 This parameter determines the purpose of fuel pulses 0 Fuel f...

Page 58: ...mption Related parameters are Parameter Definition Unit Min Max Required Value Description Fuel Pulses from MPU input 0 1 1 0 MPU input is used for engine speed detection 1 MPU input is used for reading the flowmeter pulses during fuel filling Fuel Pulses per Volume 0 65000 any This is the number of pulses produced by the flowmeter for the unit volume This parameter is characteristic of the flowme...

Page 59: ...ooldown Timer and will stop afterwards If the STOP button is pressed again then the engine will immediately stop If the engine fails to stop after the expiration of Stop Timer then a Fail to Stop warning will occur In this mode the mains contactor will be energized only if mains phase voltages and frequency are within the programmed limits If enabled the mains phase order is also checked If a Remo...

Page 60: ...iately deactivated See section Crank Cutting for more details The engine will run at idle speed during Idle Speed Timer The engine will run unloaded during engine heating timer If alternator phase voltages frequency and phase order are correct the unit will wait for the generator contactor period and the generator contactor will be energized When mains are evaluated as available again then an engi...

Page 61: ...r will wait for the related contactor timer and the contactor will turn on This will prevent manual closure of both contactors In order to stop the engine press button or select another mode of operation The TEST mode is entered by pressing the button The TEST mode is used in order to test the genset under load Once this mode is selected the engine will run as described in the AUTO mode regardless...

Page 62: ...s operate in a first occurring basis If a shutdown alarm is present following shutdown alarms loaddumps and warnings will not be accepted If a loaddump is present following loaddumps and warnings will not be accepted If a warning is present following warnings will not be accepted Alarms may be of LATCHING type following programming For latching alarms even if the alarm condition is removed the ala...

Page 63: ...s different levels of fault conditions may be generated at different overrun levels Each service counter set has both programmable engine hours and maintenance time limit If any of the programmed values is zero this means that the parameter will not be used For example a maintenance period of 0 months indicates that the unit will request maintenance only based on engine hours there will be no time...

Page 64: ...if no information has been received during 3 seconds from the ECU of the electronic engine This fault condition is only controlled when fuel is on VOLTAGE UNBALANCE Set if any of the generator phase voltages differs from the average by more than Voltage Unbalance Limit for Voltage Fail Timer This fault will be monitored with Fault Holdoff Timer delay after the engine is running CURRENT UNBALANCE S...

Page 65: ...enset power kW is negative and goes over the Reverse Power limit for Reverse Power Timer If the power goes below the limit before expiration of the timer then no alarm will be set GENSET PHASE ORDER FAIL Set if the fault is enabled and the genset phase order is reverse MAINS CB FAIL TO OPEN Set if the feedback input is defined and the related contactor block feedback signal is not detected after t...

Page 66: ...ately GENSET LOW HIGH VOLTAGE Set if any of the generator phase voltages goes outside programmed limits for Voltage Fail Timer This fault will be monitored with Fault Holdoff Timer delay after the engine is running LOW HIGH BATTERY VOLTAGE Set if the genset battery voltage is outside programmed limits Low and high limits are separately programmable The detection delay is also programmable FAIL TO ...

Page 67: ...r Timer If the power goes below the limit before expiration of the timer then no alarm will be set MAINS PHASE ORDER FAIL Set if the mains phase order checking is enabled mains phases are present and mains phase order is reversed This fault prevents the Mains Contactor to close GENSET CB FAIL TO CLOSE OPEN Set if the feedback input is defined and the related contactor block feedback signal is not ...

Page 68: ...el consumption percentage or more then Fuel Theft warning occurs FUEL FILLING If the fuel level measured from the sender input is increased by 20 or more in one hour then Fuel Filling non visual warning occurs the detection delay is 10 seconds not adjustable MAINTENANCE DONE Sent when the periodic maintenance counters are manually reset These warnings are not announced at the device front panel ho...

Page 69: ...nd ALARM MUTE buttons for 5 seconds RETURN TO FACTORY SET will be displayed immediately press and hold pressed RIGHT ARROW button for 5 seconds factory set values will be reprogrammed to the parameter memory Hold pressed STOP LAMP TEST and ALARM MUTE Hold pressed RIGHT ARROW 15 1 RESETTING TO FACTORY DEFAULTS 15 PROGRAMMING ...

Page 70: ... program mode is entered below password entry screen will be displayed A 4 digit password must be entered using buttons The buttons modify the value of the current digit The buttons navigate between digits The unit supports 3 password levels The level_1 is designed for field adjustable parameters The level_2 is designed for factory adjustable parameters The level_3 is reserved It allows recalibrat...

Page 71: ...parameters will be displayed Selected parameter is shown in reverse video blue on white In order display change the value of this parameter please press button Parameter value may be increased and decreased with buttons If these keys are hold pressed the program value will be increased decreased by steps of 10 When a program parameter is modified it is automatically saved in memory If button is pr...

Page 72: ...D 500L Firmware V 5 8 K35D03 EN 72 15 4 MODIFYING PARAMETER VALUE Decrease parameter value Increase parameter value Previous parameter Long Press Return to the upper menu Next parameter ...

Page 73: ... 5 8 K35D03 EN 73 To exit the program mode press one of the mode selection keys If no button is pressed during 2 minutes the program mode will be cancelled automatically 15 5 PROGRAMMING MODE EXIT Press any mode button ...

Page 74: ...s prompts disabled 1 Status prompts enabled Fault Holdoff Timer sec 0 120 12 This parameter defines the delay after the engine runs and before the fault monitoring is enabled Alarm Relay Timer sec 0 120 60 This is the period during which the ALARM relay is active If the period is set to 0 this will mean that the period is unlimited Intermittent Alarm Relay 0 1 0 0 continuous 1 intermittent turns o...

Page 75: ...his is the data rate of the RS 232 port for the external modem GPS SMS Enable 0 1 0 0 SMS messages disabled 1 SMS messages enabled GPRS Connection Enable 0 1 0 0 GPRS disabled 1 GPRS enabled Rainbow Scada Refresh Rate sec 0 65535 5 The unit will update the distant monitoring terminal with this rate Rainbow Scada Address 1 Port 0 65535 0 This is the port number of the first monitoring terminal addr...

Page 76: ...t Values from 0 to 63 speed up the clock with 0 25sec day steps Values from 127 to 64 slow down the clock with 0 25sec day steps Hysteresis Voltage V AC 0 30 8 This parameter provides the mains and genset voltage limits with a hysteresis feature in order to prevent faulty decisions For example when the mains are present the mains voltage low limit will be used as the programmed low limit When the ...

Page 77: ... FUEL PUMP function will become passive Warning Before Start 0 1 1 This parameter controls the activation of the ALARM output during Engine Start Delay timer before engine run 0 no warning before start 1 warning before start Latch all Warnings 0 1 0 0 warnings are latching non latching on parameter control 1 all warnings are latched Even if the fault source is removed warnings will persist until m...

Page 78: ...om listed telephone numbers only Open with Last Mode 0 1 0 0 The unit powers up in STOP mode 1 The unit powers up in the same operating mode before power down Pre Transfer Delay sec 0 60 0 If this parameter is not zero the unit will activate the Wait Before Transfer output function during this timer before initiating a load transfer This function is designed for elevator systems in order to bring ...

Page 79: ...ll detect the connection topology automatically and will select alarm levels accordingly 0 auto detect not enabled 1 auto detect enabled Maintenance Done Warning Enable 0 1 0 If enabled the unit will generate a non visual warning when maintenance counters are reset In consequence SMS and e mails will be sent the warning will be visible on the central monitoring system 0 maintenance warning disable...

Page 80: ... selected this is nominal value of genset and mains frequency Frequency limits are defined by reference to this value Nominal Voltage 3 V AC 0 300 120 When tertiary voltage is selected this is the nominal value of genset and mains voltages Voltage limits are defined by reference to this value Nominal Frequency 3 Hz 0 500 60 When tertiary frequency is selected this is nominal value of genset and ma...

Page 81: ...mer sec 0 10 1 If the mains frequency goes outside of the limits during this timer it means that the mains are off and starts the transfer to the genset in AUTO mode Genset Low Voltage Warning Limit V 100 V 100 V 15 If one of the genset phase voltages goes under this limit when feeding the load this will generate a GENSET LOW VOLTAGE warning Genset Low Voltage Shutdown Limit V 100 V 100 V 20 If on...

Page 82: ...Battery Voltage Warning Limit V DC 5 0 35 0 12 0 If the battery voltage falls below this limit this will generate a LOW BATTERY warning Low Battery Voltage Shutdown Limit V DC 5 0 35 0 9 0 If the battery voltage falls below this limit this will generate a LOW BATTERY shutdown alarm and the engine will stop High Battery Voltage Warning Limit V DC 5 0 35 0 29 0 f the battery voltage goes over this l...

Page 83: ... one of the genset phase currents goes over this limit when feeding the load this will generate a genset overcurrent fault condition The action taken upon fault condition is programmable If this parameter is set to 0 then overcurrent fault is not monitored Genset Overcurrent Limit 2 Amp 0 50000 0 When secondary voltage is selected if one of the genset phase currents goes over this limit when feedi...

Page 84: ...iew chapter Load Shedding for more details Load Subtract Add Delay min 0 120 0 This is the minimum delay required for a load_add pulse after a load_substract pulse Review chapter Load Shedding for more details Mains Waiting Timer sec 0 50000 30 This is the time between the mains voltages and frequency entered within the limits and the generator contactor is deactivated Mains Connection Topology 0 ...

Page 85: ...0 600 2 0 If a mains MCB feedback input is defined and if the mains MCB fails to change position before the expiration of this timer then a fault condition occurs Mains Phase Order Check Enable 0 1 0 0 mains phase order checking disabled 1 if mains phase order is faulty then a warning is given and mains contactor deenergized Genset Contactor Timer sec 0 600 0 5 This is the period after the mains c...

Page 86: ...ti Load Subtract Power Level kW 0 65000 0 When the genset active power goes over this limit the controller will start subtracting load as described in chapter Five Step Load Management Multi Load Add Power Level kW 0 65000 0 When the genset active power goes below this limit the controller will start adding load as described in chapter Five Step Load Management Multi Load Subtract Start Delay sec ...

Page 87: ...100 R 100 R 15 If the engine rpm goes over this limit when feeding the load this will generate a GENSET HIGH RPM shutdown alarm and the engine will stop RPM Fail Timer sec 0 10 3 If the engine rpm goes outside of the limits during this timer an engine speed fault will occur Overspeed Overshoot Limit HRSL 100 HRSL 100 HRSL 10 If the engine rpm goes over the High RPM Shutdown Limit by this quantity ...

Page 88: ...e timer Wait Between Starts sec 1 240 10 This is the waiting period between two start attempts Engine Heating Timer sec 0 240 4 This is the period used for engine heating before load transfer Engine Heating Method 0 1 0 The genset will not take the load before engine heating is completed 0 engine is heated during Engine Heating Timer 1 engine is heated until the coolant temperature reaches the Eng...

Page 89: ...ncy reaches this limit Crank Cut RPM rpm 0 65000 500 The crank relay output is deenergized when the engine rpm reaches this limit Crank Cut Charge Voltage V DC 0 40 6 The crank relay output is deenergized when the charge alternator voltage reaches this limit Crank Cut with Oil Pressure 0 1 0 0 no crank cut with oil pressure 1 cranking is cut when oil pressure switch is open or the oil pressure mea...

Page 90: ...an relay function will become active Canopy Fan Turn Off C 0 250 80 If the canopy temp is below this limit then the canopy fan relay function will become inactive Ambient Fan Turn On C 0 250 90 If the ambient temp is above this limit then the ambient fan relay function will become active Ambient Fan Turn Off C 0 250 80 If the ambient temp is below this limit then the ambient fan relay function wil...

Page 91: ...T led indicator will turn on after this quantity of engine hours from the last service If the period is set to 0 no SERVICE REQUEST will be generated depending on service 3 engine hours Service 3 Period month 0 24 6 The SERVICE REQUEST led indicator will turn on after this amount of time from the last service If the period is set to 0 no SERVICE REQUEST will be indicated depending on Service 3 Per...

Page 92: ... 1 EMR2 2 EMR3 JOHN DEERE ENGINE 0 Generic PERKINS ENGINE 0 Generic 1 ADEM3 2 ADEM 1 3 VOLVO ENGINE 0 Generic 1 without CIU unit 2 EDC4 CATERPILLAR ENGINE 0 Generic SCANIA ENGINE 0 Generic 1 S6 Single Speed 2 S8 All Speed IVECO ENGINE 0 Generic 1 Vector 2 NEF CURSOR MTU MDEC ENGINE 0 MDEC 302 1 MDEC 201 2 MDEC 303 3 MDEC 304 4 MDEC 506 BOSCH INJECTION SYSTEM 0 Generic 1 EDC 731 2 EDC 9 3 16 3 ENGI...

Page 93: ...e V DC 0 35 0 0 If the battery voltage goes below this limit the engine will be automatically started in order to charge the battery using the charge alternator Battery Charge Run Timer min 0 1200 0 If the battery voltage goes below the Battery Charge Run Voltage limit the engine will be automatically run during this period in order to charge the battery using the charge alternator Oil Pump Stop P...

Page 94: ...nutes 00 59 Current minute of the hour Seconds 00 59 Current second of the minute In AUTO mode it is possible to define the periods where automatic operation is desired It may be required that the genset does not start at night or weekends Weekly schedule programs allow an hourly setting of automatic operation of the unit during one week There are 7days x 24hours 144 parameters Each hour of the we...

Page 95: ...sis If monthly exercise is selected the week day and hour is adjustable for each exercise item If weekly exercise is selected the day and hour is adjustable for each exercise item Exercise can be done with or without load Thus the genset can be instructed to run automatically in given days and times of a week and take the load 16 6 EXERCISER SCHEDULE ...

Page 96: ...aken upon fault case 0 no alarm 1 shutdown alarm 2 loaddump alarm 3 warning Low Alarm Check Enable 0 0 1 The low alarm may be selected as shutdown or loaddump with alarm level parameter 0 low value alarm disabled 1 low value alarm enabled Low Warning Check Enable 0 0 1 0 low value warning disabled 1 low value warning enabled High Alarm Check Enable 0 0 1 The high alarm may be selected as shutdown ...

Page 97: ... Point 9 reading Sender Curve 10 ohm ohms 0 5000 Point 10 ohm value Sender Curve 10 value x 0 10000 Point 10 reading Sender Curve 11 ohm ohms 0 5000 Point 11 ohm value Sender Curve 11 value x 0 10000 Point 11 reading Sender Curve 12 ohm ohms 0 5000 Point 12 ohm value Sender Curve 12 value x 0 10000 Point 12 reading Sender Curve 13 ohm ohms 0 5000 Point 13 ohm value Sender Curve 13 value x 0 10000 ...

Page 98: ...ed input name is displayed in the line below If this parameter is set to 0 then the input name string can be freely entered Action 0 3 0 shutdown alarm 1 loaddump alarm 2 warning 3 no fault condition from this input Sampling 0 3 0 always 1 on engine running 2 after hold off timer 3 reserved Latching 0 1 0 non latching The fault disappears when cause is removed 1 latching The fault persists even if...

Page 99: ... Air Flap Fault 31 Canopy Door Open 32 Station Door Open 33 Station Over Heat Sw 34 Weather Cloudy 35 Weather Rainy 36 Lightning 37 Cooler Fan Fault 38 Heater Fan Fault 39 Canopy Fan Fault 40 Station Fan Fault No Description 41 Over Resonance 42 Short Circuit Alarm 43 Reset Service 1 Alm 44 Reset Service 2 Alm 45 Reset Service 3 Alm 46 Heavy Duty 47 Synchro Genset Run 48 Synch Genset on Load 49 Pr...

Page 100: ...extension module 1 Relay 14 1 Relay extension module 1 Relay 15 1 Relay extension module 1 Relay 16 1 Relay extension module 1 Relay 17 1 Relay extension module 2 Relay 18 1 Relay extension module 2 Relay 19 1 Relay extension module 2 Relay 20 1 Relay extension module 2 Relay 21 1 Relay extension module 2 Relay 22 1 Relay extension module 2 Relay 23 1 Relay extension module 2 Relay 24 1 Relay exte...

Page 101: ...mote Start Input 71 Disable Auto Start 72 Force to Start 73 Auto Restore Inhibited 74 Gen Loading Inhibited 75 Inp Expansion1Mounted 76 Inp Expansion2Mounted 77 Out Expansion1Mounted 78 Out Expansion2Mounted 79 Master Unit 80 Multi Gen Remote Start 81 Remote Control Out 1 82 Remote Control Out 2 83 Remote Control Out 3 84 Remote Control Out 4 85 Remote Control Out 5 86 Remote Control Out 6 87 Remo...

Page 102: ... to identify the current controller Th s string is added to GSM SMS messages e mails web page headers etc These telephone number buffers accept up to 16 digits including the wait character in order to enable dialing through a pabx If Modem Selection External PSTN Modem First 2 numbers are used for modem calls Other selections all numbers are used for SMS sending Enter numbers starting from first c...

Page 103: ...enter number may be required by the GSM operator However some GSM operators may allow SMS sending without SMS service center number The exact information should be obtained from the GSM operator Please search the GSM operator s website with sms service center string Parameter Definition Unit Min Max Factory Set Description GSM Sim Card Pin 0000 9999 0 If the GSM SIM card uses pin number enter the ...

Page 104: ... ex smtp gmail com E mail Address 1 E mail Address 2 E mail Address 3 These are e mail recipient addresses where the unit is intended to send e mail messages Up to 3 e mails can be sent at once Parameter Definition Unit Min Max Factory Set Description Rainbow Refresh Rate sec 0 65535 5 The unit will update the distant monitoring terminal with this rate Rainbow Address 1 Port 0 65535 0 This is the ...

Page 105: ...arameters Crank Cut RPM then cranking is immediately stopped Charge alternator voltage over threshold Following setting is necessary Engine Parameters Charge Input Connected 1 If the charge alternator voltage reaches Engine Parameters Crank Cut Charge Voltage then cranking is immediately stopped Oil pressure above threshold Following setting is necessary Engine Parameters Crank Cut with Oil Pressu...

Page 106: ...se the IDMT protection to trigger with a delay depending on the strength of the overcurrent Higher the current faster the protection will trip When a non tripping overcurrent condition occurs the unit will keep trace of it In case of a consecutive overcurrent the controller will take into account the residual heat caused by the previous overcurrent and will trip faster than usual The IDMT multipli...

Page 107: ...of the percent load level with TMS 36 100 unlimited 170 73s 240 18s 110 3600s 180 56s 250 16s 120 900s 190 44s 260 14s 130 400s 200 36s 270 12s 140 225s 210 30s 280 11s 150 144s 220 25s 290 10s 160 100s 230 21s 300 9s Below is the tripping delay curve in function of the load level with TMS 36 ...

Page 108: ...ing menu The MCB CLOSE sequence is below Activate UV output wait for undervoltage coil timer tuv Activate CLOSE output wait for close pulse timer tcl Deactivate CLOSE output The MCB OPEN sequence is below Deactivate UV output Activate OPEN output wait for open pulse timer top Deactivate OPEN output If MCB feedback input is defined and the MCB fails to change position after the expiration of MCB Fa...

Page 109: ...se coil MX open coil MN undervoltage trip release AUX auxiliary contacts MCB WITH OPEN CLOSE COILS MCB WITH CLOSE UV COILS In the diagram at left relay function assignments should be as below OUTx Mains or Genset Close Pulse OUTy Mains or Genset Open Pulse In the diagram at right relay function assignments should be as below OUTx Mains or Genset Close Pulse OUTy Mains or Genset Undervoltage Coil ...

Page 110: ...GN 65257 SPN 250 Engine Total Fuel Used PGN 65262 SPN 110 Engine Coolant Temperature SPN 174 Engine Fuel Temperature 1 SPN 175 Engine Oil Temperature 1 PGN 65263 SPN 100 Engine Oil Pressure SPN 94 Engine Fuel Delivery Pressure SPN 98 Engine Oil Level SPN 101 Engine Crankcase Pressure SPN 109 Engine Coolant Pressure SPN 111 Engine Coolant Level PGN 65266 SPN 183 Engine Fuel Rate SPN 184 Engine Inst...

Page 111: ...or fail 100 x Low oil pressure Oil pressure sensor fail 101 x Crankcase pressure fault 102 x Intake manifold 1 pressure fault 103 x Turbocharger 1 speed fault 105 x Intake manifold temp high Intake manifold temp sensor fail 106 x High boost pressure Turbo outlet pressure sensor fail 107 x Air filter restriction Air filter sensor fail 108 x Atmospheric pressure sensor fail 109 x Coolant pressure fa...

Page 112: ...52 x Injector cylinder 2 fault 653 x Injector cylinder 3 fault 654 x Injector cylinder 4 fault 655 x Injector cylinder 5 fault 656 x Injector cylinder 6 fault 657 x Injector cylinder 7 fault 657 x Injector cylinder 8 fault 677 x Start motor relay fail 723 x Secondary engine speed sensor fail 1075 x Electric lift pump circulation fault 1079 x ECU internal 5V fail 1111 x Check configuration paramete...

Page 113: ...anical fault Faulty response from mechanical system 8 Mechanical or electrical fault Abnormal frequency 9 Communication fault Abnormal updating rate or Open circuit in injector circuit 10 Mechanical or electrical fault Abnormally large variations 11 Unknown fault Unidentified fault 12 Component fault Faulty unit or component 13 Faulty calibration Calibration values outside the limits 14 Unknown fa...

Page 114: ...ax Factory Set Description Modem GPS Selection 0 5 0 0 no modem 1 Internal GSM modem 2 external Datakom modem 3 external generic modem 4 no modem GPS on RS 232 5 Internal modem GPS on RS 232 External Modem GPS Baud Rate bps 2400 57600 57600 This is the data rate of the RS 232 port for the external modem GPS The GPS screen is found under GSM Modem screen group GPS SCREEN 21 GPS SUPPORT Number of de...

Page 115: ...on The GPS should be installed in a location where it is capable of seeing a large portion of open sky It can also work on reflections from ground or other buildings without seeing the sky but location precision will affected by this Geographical location is stored in a non volatile memory once an hour Thus if the GPS signal is lost the unit continues to appear at the same location of the remote m...

Page 116: ...ated document GSM Configuration Guide for D 500 D 700 Please see related document Rainbow Scada Usage Guide Please see related document Ethernet Configuration Guide for D 500 D 700 24 E MAIL SENDING 23 CENTRAL MONITORING OF GENSETS 22 GSM CONFIGURATION ...

Page 117: ...oller no answer MODEM RESET Performs a hard reset on the modem no answer GET INFO Returns the alarm list and actual measured values ALARMS if exists GEN Vavg ıAVG kWtot pf Freq MAINS Vavg ıAVG kWtot OIL_PR TEMP FUEL SMS messages must be written exactly as below without any preceding blanks Only UPPERCASE characters are permitted SMS messages are accepted only from phone numbers recorded in the Com...

Page 118: ... Puts the controller into TEST mode Alarms are also cleared OUT1 ON Sets remote controlled output 1 to active state OUT1 OFF Sets remote controlled output 1 to passive state OUTxx ON Sets remote controlled output xx to active state xx denotes any number between 1 and 16 OUTxx OFF Sets remote controlled output xx to passive state xx denotes any number between 1 and 16 OUT xx OFF OUT xx ON OUT 1 OFF...

Page 119: ...g LOAD_ADD and LOAD_SUBSTRACT output functions Any digital output may be assigned to these signals When the load is above the Load Shedding High Limit the controller will activate the Load Shedding output When the load is below the Load Shedding Low Limit the controller will release the Load Shedding output The parameters used in Load Shedding feature are in the Electrical Parameters Group Load Sh...

Page 120: ...ers used in Load Shedding feature are in the Electrical Parameters Group Load Shedding Low Limit If the genset power goes below this limit then the load_add relay will be active Load Shedding High Limit If the genset power goes above this limit then the load_substract relay will be active Load Add Delay This is the minimum delay between 2 load_add pulses This is also the minimum delay between 2 lo...

Page 121: ...ll start adding load Multi Load Substract Start Delay tLSD If the load stays over the Multi Load Substract Power Level parameter during this timer then 1 step of load is substracted Multi Load Substract Wait Delay tLSW This is the minimum period between two load subtract pulses Multi Load Add Start Delay tLAD If the load stays below the Multi Load Add Power Level parameter during this timer then 1...

Page 122: ...e assigned as Disable Auto Start using Input Function Select program parameters It is also necessary to set the ACTION program parameter of the related input to 3 in order to prevent any alarms generated from this input The Disable Auto Start signal may be a NO or NC contact switching to either battery positive or battery negative These selections are made using the programming menu If the Disable...

Page 123: ...er battery positive or battery negative These selections are made using the programming menu If the Delayed Simulate Mains program parameter is set to 1 and the input signal is active when the genset is not feeding the load the mains phases are not monitored and supposed to be inside limits This will prevent the genset from starting when the simulate mains signal is present batteries charged The g...

Page 124: ...ion uses also the Disable Auto Start feature Please review related chapter for a detailed explanation of this feature Priority In Dual Genset Mutual Standby Operation It may be required that the dual genset system starts the same genset at every mains failure This is achieved using the PRIORITY input Any digital input may be assigned as Priority using Input Function Select program parameters It is...

Page 125: ... it is advised to select the topology as Single Phase 2 Wires When the topology is set to Single Phase 2 Wires then the unit will measure electrical parameters only on phases L1 of genset and mains Voltage and overcurrent checks will be performed on phases L1 only Phases L2 and L3 parameters as well as phase to phase voltages are removed from display screens The unit offers total external control ...

Page 126: ...f operation If any of the mode selection keys are pressed during exercise then the exercise will be immediately terminated Using the weekly exercise mode and with suitable parameter setting the unit may feed the load from the genset during predefined hours of each day This operation may be used in high tariff periods of the day In most applications the genset is requested to operate only in workin...

Page 127: ...ay be required that the engine runs at the idle speed for a programmed duration for engine heating The idle operation duration is adjusted with the parameter Idle Speed Timer The idle speed will be set by the governor control unit of the engine Any digital output may be assigned as IDLE output using Relay Definition program parameters The Idle speed operation is performed both in engine start up a...

Page 128: ... relay function may be assigned to any digital output using Relay Definition program parameters The unit provides a special function for the fuel solenoid control of a gas engine The fuel solenoid of a gas engine is different from a diesel engine It should be opened after the cranking has been started and should be closed between crank cycles The delay between the crank start and solenoid opening ...

Page 129: ...tery charging run then the genset will take the load The controller offers 16 externally controllable digital output functions These output functions have no effect in the operation of the unit however they can be redirected to any digital output allowing remote control of functions or external devices The remote control of these outputs are enabled through Modbus Modbus TCP IP and Rainbow Scada r...

Page 130: ...o be one of below ones during holdoff timer period If below voltage conditions are met continuously during 3 seconds then the topology is considered to be determined If the topology cannot be determined during holdoff timer duration then an Unknown Topology loaddump is generated and the engine stops after cooldown This feature is especially useful for manual voltage adjustment after a new topology...

Page 131: ...may be assigned as zero power relay output Please refer to the relay function list for the setup CONTROLLER BAT OUTx SUPPLY The controller wakes up on applying the power through the wake up pushbutton Then it will immediately activate the zero power output which will cause the zero power relay to feed the controller If the engine is not run or if the engine stops a timer of 5 minutes will be count...

Page 132: ...rger data structure will contain multiple registers The Modbus communications requires a slave address to be assigned to each device in the Modbus network This address ranges between 1 and 240 and allows the addressing of different slave devices in the same network This chapter is a brief description of the Modbus properties of the controller For a complete documentation please use D 500 D 700 Mod...

Page 133: ...ll cause slower response times Typically 9600 bauds will allow 1200m distance with special balanced 120 ohms cable 16bit variables These variables are stored in a single register Bit_0 denotes the LSB and bit 15 denotes the MSB 32 bit variables These variables are stored in 2 consecutive registers The high order 16 bits are in the first register and the low order 16 bits are in the second register...

Page 134: ...tage 10262 R 32bit x10 Genset phase L3 L1 voltage 10264 R 32bit x10 Mains phase L1 current 10266 R 32bit x10 Mains phase L2 current 10268 R 32bit x10 Mains phase L3 current 10270 R 32bit x10 Genset phase L1 current 10272 R 32bit x10 Genset phase L2 current 10274 R 32bit x10 Genset phase L3 current 10276 R 32bit x10 Mains neutral current 10278 R 32bit x10 Genset neutral current 10292 R 32bit x10 Ma...

Page 135: ...ode 1 AUTO mode 2 MANUAL mode 3 TEST mode 10606 R 16bit x1 Genset operation timer In various wait statuses the genset operation status will change at the expiration of this timer 10610 R 16bit Device hardware version information 10611 R 16bit Device software version information 10616 R 32bit x1 Counter number of genset runs 10618 R 32bit x1 Counter number of genset cranks 10620 R 32bit x1 Counter ...

Page 136: ...on waste electrical and electronic equipment WEEE this unit should be stored and disposed separately from the usual waste The european ROHS directive restricts and prohibits the use of some chemical materials in electronic devices Following the DIRECTIVE 2011 65 EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 8 June 2011 on the restriction of the use of certain hazardous substances in electric...

Page 137: ...ulty measurements only when mains are present then the battery charger may be failed Turn off the rectifier fuse and check again KW and cosΦ readings are faulty although the Amp readings are correct Current transformers are not connected to the correct inputs or some of the CTs are connected with reverse polarity Determine the correct connections of each individual CT in order to obtain correct KW...

Page 138: ...able to cut cranking from charge alternator voltage and oil pressure input Please read chapter CRANK CUTTING The unit is inoperative Measure the DC supply voltage between terminals BAT and BAT at the rear of the unit If OK turn all fuses off then turn all the fuses on starting from the DC supply fuse Then test the unit again Programming mode can not be entered The program lock input disables progr...

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