background image

 

4

 

 

Internal Phase Monitor: 240 VAC @ 60Hz single- or three-phase; 480 VAC @ 60Hz three-phase 
using external resistors 

 

Battery Backup: 12-volt, sealed, lead-acid battery 

 

Analog Inputs: (3) 4-20mA @ 250

 / 0-5VDC or 0-10VDC @ 120K

, 15-bit 

4-20mA @ 250

, 15-bit precision 

 

Digital Inputs: (17) 10-30V @ 6K

 / 30-300V with external resistors 

10-30VDC / pulse input <1000 PPS 

 

Digital Outputs: (4) Solid State Relays, 120-240VAC @ 60Hz, 1A, Pilot Duty 

 

Alarm Relays: (2) Electromechanical Relays, 120VAC @ 60Hz, 0.5A / 0-24VDC, 1.0A; NO 
(Alarm Horn), NC (Alarm Light) 

 

Integrated Radio: 2W @ 200 MHz or 5W @ synthesized 400 MHz  

 

RS-232 Interface: 9600-115200 baud serial interface for Modbus ASCII devices (RTU protocol 
option available) 

 

RS-485 Interface: 9600-115200 baud serial interface for Modbus ASCII/RTU devices 

 

Ethernet Interface: 10/100base-T 

 

USB 2.0 (Full Speed): 2 ports external, 1 port internal 

 

Isolated 24VDC Bias: 300 mA current limited and regulated 

 

Input Protection: MOV (Metal Oxide Varistor), TVS (Transient Voltage Suppressor), and on-chip 
transformer isolation 

 

5” TFT LCD w/ capacitive touchscreen and overlay push-button 

 

H-O-A Switches: 3 x 3-position switches for Hand-Off-Auto operation 

 

Environmental Conditions: 

 

Ambient Operating Temperature Range:  -10°C to 60°C (14°F to 140°F). The upper 
temperature limit is 50°C (122°F) when using the recommended backup battery.  

 

Relative Humidity: 0-100% 

 

Atmospheric Pressure: 75-106 KPa 

 

Overvoltage Category II 

 

Pollution Degree 2 

 

Safety Approval: UL listed for Process Control Equipment (UL1092) 

Features

 

 

Backward compatibility with Data Flow Systems’ TAC Pack TCU001 

 

Integrated 10/100 network adapter to allow remote access via SSH client over a local area 
network 

 

Eighteen (18) isolated digital inputs for monitoring level (float switches) or contact closures 

 

Four (4) 15-bit isolated analog inputs offer enhanced accuracy, range, and increased resolution 

 

Six (6) digital outputs: Three motor start outputs, one auxiliary output, and two for controlling an 
alarm horn/light 

 

Integrated digital radio (2W, 200 MHz or 5W, 400MHz) is on-site programmable and can run in 
legacy (Manchester) or high-speed mode 

 

ARM based core running Linux Debian allows easy programming and configuration via terminal 

 

True RMS AC phase monitor produces accurate voltage readings for single- and three-phase 
power 

Summary of Contents for TCU800

Page 1: ...T C U 8 0 0 Q u i c k S t a r t G u i d e Data Flow Systems Inc...

Page 2: ...ation contained in this document are welcomed Data Flow Systems Inc also reserves the right to make changes to the specifications of the Telemetry Control Unit and to the information contained in this...

Page 3: ...nd other manuals can be found on Data Flow Systems web site at www dataflowsys com This information is provided for qualified personnel only Improper installation service or maintenance can cause prop...

Page 4: ...ariety of automated tasks when interfaced with other telemetry equipment DFS equipment or RS 485 or RS 232 Modbus compatible devices When used as a programmable device the TCU800 can control up to 6 d...

Page 5: ...touchscreen and overlay push button H O A Switches 3 x 3 position switches for Hand Off Auto operation Environmental Conditions Ambient Operating Temperature Range 10 C to 60 C 14 F to 140 F The upper...

Page 6: ...s to remotely monitor off site conditions and control equipment from a central location Mounting options allow the TCU to be mounted to a front panel or mounted flush against or stood off from the bac...

Page 7: ...motor starter 1 relay 120 240VAC 60HZ 1A Pilot Duty P1 24 STRT_PWR Line side of motor starter relays 120 240VAC 60HZ 3A Top Rear Connector P3 Pump Controller Mode PIN Name Description Electrical Rati...

Page 8: ...RUN Motor 3 run digital monitor input 10 30VAC DC 10mA P2 4 EXT_PM External phase monitor digital input 10 30VAC DC 10mA P2 5 IN_COM_1 Common return for motor run and external phase monitor input 10 3...

Page 9: ...y connected to EARTH Cable shield for RS 485 or RS 232 Ground P4 6 EX_GND_RAD RS 232 signal ground 24V Not Rated P4 7 RTS_RAD RS 232 Request to send 24V Not Rated P4 8 EX_TXD_RAD RS 232 transmit data...

Page 10: ...harm delicate components inside the TCU To prevent static damage put on an electrostatic discharge wrist strap before touching any of the TCU s electronic components In addition to the preceding preca...

Page 11: ...hat prevents access to live parts without a tool Attention should be given to the location of the TCU to provide accessibility for wiring and servicing Leave enough space around the TCU to access the...

Page 12: ...lable when a TCU is replacing a rear panel mounted PCU It uses the preinstalled PCU mounting bracket and brings the TCU to the same level as the PCU it is replacing This option uses the Retro installa...

Page 13: ...to the unit The first option uses the Spring Clamp Connector Tool which can be ordered from DFS See the TCU800 Installation and Operation Manual for information on ordering connectors and the connect...

Page 14: ...tes from 120 VAC Verify the input voltage on the TCU s connector label before wiring Three terminals are provided for wiring power P1 5 AC_PWR AC power P1 6 AC_NEUT AC neutral P1 7 TGND earth ground T...

Page 15: ...to the TCU800 Installation and Operation Manual which can be found on the DFS website www dataflowsys com Home Button and Power Indicator Press and hold the TCU s home button to turn the unit on or en...

Page 16: ...left or right After swiping the screen will turn black and display the new screen in a moment In order to configure the TCU800 tap on the text and numbers in order to adjust their values When you tap...

Page 17: ...t and communicate with the central computer or server via its integrated radio or network interface Using the TCU in conjunction with a radio based telemetry system requires that you obtain an FCC lic...

Page 18: ...Off Time Display Touch Gestures Async Baud Lead Off Level Start Fault Alarm Debug Logging Dash Number Flow EQ Stop Fault Alarm GBL MOD DLY Low Level Auto Retry GBL FIX DLY XDCR 2 Low Cal Point BEM Mod...

Page 19: ...upload it to the appropriate station you want to auto config Remote Configuration Changes Changing configuration values using the PLC editor is supported but requires that the settings be transferred...

Page 20: ...on Manual Touchscreen invoked Functions Detailed information on these functions can be found in the TCU800 Installation and Operation Manual View process ID and version level Swipe to the Settings pag...

Page 21: ...on See the Return Authorization RA Procedure next section for instructions on obtaining replacement parts Return Authorization RA Procedure In the event that a unit fails during or after the warranty...

Page 22: ...uired during the repair of the module s the DFS service department will contact you To get information on the progress of any of your equipment in for repair contact the DFS RA Department at rma dataf...

Page 23: ...22 Notes...

Page 24: ...23 Notes...

Page 25: ...Data Flow Systems Inc 605 N John Rodes Blvd Melbourne FL 32934 321 259 5009 www dataflowsys com...

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