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Service Port 

The USB ports can be used to serially connect to the TCU’s core through a USB-to-Ethernet adapter as 
shown below. This will allow the user to SSH into the unit at the IP address registered to the adapter and 
access the logs on the unit. If the TCU is already connected to the internet (via internal Ethernet) then the 
USB-to-Ethernet adapter is not necessary.  

 
 
 
 
 
 
 
 
 
 

 

Telemetry Configuration 

Setting up the TCU as a component of the telemetry system enables you to remotely monitor conditions at 
the site and control equipment from a central location via the HyperTAC IV (HT4) SCADA software. For 
example, you can determine if a pump is currently running and manually turn it on if necessary. 

In order for the TCU to interface with the central site and the HT4 server, it must have access to radio or 
network communications and be properly configured in HT4’s Configuration Editor. 

There are several options for connecting the TCU to the telemetry system. A TCU can be installed with a 
DFS RTU station, or it can interface with industry standard radios using the TCU's RS-232 Modbus radio 
interface.  Alternately,  the  TCU  can  operate  as  a  stand-alone  unit  and  communicate  with  the  central 
computer or server via its integrated radio or network interface. 

Using the TCU in conjunction with a radio-based telemetry system requires that you obtain an FCC-licensed 
radio frequency if you do not already have a licensed frequency that can be used. Even when adding a site 
to an existing frequency, the FCC requires that a complete application be submitted. DFS can assist you in 
obtaining a new licensed frequency or adding a site to an existing frequency. 

Setup 

Configuring the TCU800 is done from the Settings screen. First ensure the H-O-A switches are all in the 
HAND  or  OFF  position.  Then  navigate  to  the  Settings  screen  by  tapping  the  screen,  opening  the  left 

Navigation Menu by tapping 

, scroll down using an upward swipe, and tap to select Settings. When 

making a numerical configuration change, first delete the existing value before entering the desired value. 

After  making  changes,  select the 

 

to  exit the Settings  screen.  A  confirmation  window  will  appear 

summarizing the changes made and offer three options to continue: Discard (exit without saving), Save 
(save and implement changes), or Edit (return to Settings Screen to further make changes before applying). 
 
If the Save option is selected, a window will appear confirming the TCU800 and the Configuration USB 
have been updated successfully.  

TCU800 Service Adapter  

Summary of Contents for TCU800

Page 1: ...T C U 8 0 0 Q u i c k S t a r t G u i d e Data Flow Systems Inc...

Page 2: ...ation contained in this document are welcomed Data Flow Systems Inc also reserves the right to make changes to the specifications of the Telemetry Control Unit and to the information contained in this...

Page 3: ...nd other manuals can be found on Data Flow Systems web site at www dataflowsys com This information is provided for qualified personnel only Improper installation service or maintenance can cause prop...

Page 4: ...ariety of automated tasks when interfaced with other telemetry equipment DFS equipment or RS 485 or RS 232 Modbus compatible devices When used as a programmable device the TCU800 can control up to 6 d...

Page 5: ...touchscreen and overlay push button H O A Switches 3 x 3 position switches for Hand Off Auto operation Environmental Conditions Ambient Operating Temperature Range 10 C to 60 C 14 F to 140 F The upper...

Page 6: ...s to remotely monitor off site conditions and control equipment from a central location Mounting options allow the TCU to be mounted to a front panel or mounted flush against or stood off from the bac...

Page 7: ...motor starter 1 relay 120 240VAC 60HZ 1A Pilot Duty P1 24 STRT_PWR Line side of motor starter relays 120 240VAC 60HZ 3A Top Rear Connector P3 Pump Controller Mode PIN Name Description Electrical Rati...

Page 8: ...RUN Motor 3 run digital monitor input 10 30VAC DC 10mA P2 4 EXT_PM External phase monitor digital input 10 30VAC DC 10mA P2 5 IN_COM_1 Common return for motor run and external phase monitor input 10 3...

Page 9: ...y connected to EARTH Cable shield for RS 485 or RS 232 Ground P4 6 EX_GND_RAD RS 232 signal ground 24V Not Rated P4 7 RTS_RAD RS 232 Request to send 24V Not Rated P4 8 EX_TXD_RAD RS 232 transmit data...

Page 10: ...harm delicate components inside the TCU To prevent static damage put on an electrostatic discharge wrist strap before touching any of the TCU s electronic components In addition to the preceding preca...

Page 11: ...hat prevents access to live parts without a tool Attention should be given to the location of the TCU to provide accessibility for wiring and servicing Leave enough space around the TCU to access the...

Page 12: ...lable when a TCU is replacing a rear panel mounted PCU It uses the preinstalled PCU mounting bracket and brings the TCU to the same level as the PCU it is replacing This option uses the Retro installa...

Page 13: ...to the unit The first option uses the Spring Clamp Connector Tool which can be ordered from DFS See the TCU800 Installation and Operation Manual for information on ordering connectors and the connect...

Page 14: ...tes from 120 VAC Verify the input voltage on the TCU s connector label before wiring Three terminals are provided for wiring power P1 5 AC_PWR AC power P1 6 AC_NEUT AC neutral P1 7 TGND earth ground T...

Page 15: ...to the TCU800 Installation and Operation Manual which can be found on the DFS website www dataflowsys com Home Button and Power Indicator Press and hold the TCU s home button to turn the unit on or en...

Page 16: ...left or right After swiping the screen will turn black and display the new screen in a moment In order to configure the TCU800 tap on the text and numbers in order to adjust their values When you tap...

Page 17: ...t and communicate with the central computer or server via its integrated radio or network interface Using the TCU in conjunction with a radio based telemetry system requires that you obtain an FCC lic...

Page 18: ...Off Time Display Touch Gestures Async Baud Lead Off Level Start Fault Alarm Debug Logging Dash Number Flow EQ Stop Fault Alarm GBL MOD DLY Low Level Auto Retry GBL FIX DLY XDCR 2 Low Cal Point BEM Mod...

Page 19: ...upload it to the appropriate station you want to auto config Remote Configuration Changes Changing configuration values using the PLC editor is supported but requires that the settings be transferred...

Page 20: ...on Manual Touchscreen invoked Functions Detailed information on these functions can be found in the TCU800 Installation and Operation Manual View process ID and version level Swipe to the Settings pag...

Page 21: ...on See the Return Authorization RA Procedure next section for instructions on obtaining replacement parts Return Authorization RA Procedure In the event that a unit fails during or after the warranty...

Page 22: ...uired during the repair of the module s the DFS service department will contact you To get information on the progress of any of your equipment in for repair contact the DFS RA Department at rma dataf...

Page 23: ...22 Notes...

Page 24: ...23 Notes...

Page 25: ...Data Flow Systems Inc 605 N John Rodes Blvd Melbourne FL 32934 321 259 5009 www dataflowsys com...

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