DARLEY 2BE6.5H Operator'S Manual Download Page 35

Page: 35 / 35

Prepared by: TED

Rev. #: 13

Approved by: MCR

15May2006

1200569.doc

PROBLEM CAUSES

SUGGESTED

CORRECTION

CHOKE IS OFF

IF THE ENGINE IS COLD, THE CHOKE MAY BE NEEDED TO BE USED TO
START THE ENGINE.

OUT OF FUEL

SWITCH TO A FULL FUEL TANK OF GASOLINE OF 86 OCTANE OR
HIGHER

BAD GASOLINE

DRAIN AND CLEAN CARBURETOR FLOAT BOWL AND SEDIMENT CUP, AND
REPLACE FUEL WITH GOOD GASOLINE OF 86 OCTANE OF HIGHER.

FUEL FILTER IS PLUGGED

REPLACE FUEL FILTER, CLEAN CARBURETOR SEDIMENT CUP, AND
CLEAN FUEL TANK TO AVOID PLUGGING FILTER AGAIN.

SPARK PLUG FAULTY,
FOULED, OR IMPROPERLY
GAPPED

CLEAN OR REPLACE SPARK PLUG, AND ADJUST GAP

ENGINE WILL NOT START
(CONTINUED)

SPARK PLUG WET WITH GAS
(ENGINE FLOODED)

DRY AND REINSTALL SPARKPLUG. START WITH THROTTLE LEVER IN
FAST OR FULL OPEN POSITION.

AIR FILTER CLOGGED

CLEAN OR REPLACE AIR FILTER.

ENGINE LACKS POWER

BAD FUEL

USE FRESH FUEL

Summary of Contents for 2BE6.5H

Page 1: ...ated Drawings 2BE6 5H Layout Exploded View DBC0502 14 2BE6 5H Assembly Cross Section DBC0503 15 Instructions Seal Installation 2BE6 5H 1201004 16 Primer Hand Exploded View DGC0214 17 Kit 2 5 Gal Fuel Tank 2BE6 5H DGM1108 18 Fuel Hose Assembly DGM1109 19 2BE6 5H Layout Dimensional DBD0302 20 Photos 21 Repair Service Instructions Type 2BE6 5H Portable Pump 1200569 22 Suggested Tools Supplies and Sup...

Page 2: ...r 250 gallons per minute at a 12 suction lift Higher discharge rates will be achieved at lower suction lifts The Darley 2BE6 5H utilizes a mechanical pump shaft seal that is a double lip seal This seal was chosen because of its performance and ability to survive losses of suction and still deliver water at rated capacity even when damaged While the seal will require replacement after hundreds of h...

Page 3: ...Prepared by TED Rev 13 Approved by MCR 3 15May2006 W S Darley Co 1200569 doc ...

Page 4: ...cone lubricant spray Starting and Operating the Pump 1 Connect the fuel hose from the engine to the fuel tank fitting 2 Connect the suction hose to the pump and lower the suction hose into the water ensuring the suction hose strainer is completely submerged 3 Connect the discharge hose to the pump and position the hose to discharge overboard Secure the end of the hose to prevent it from moving 4 T...

Page 5: ...h fresh water and operate the hand primer 8 Tip the unit toward the pump s discharge to drain the water After all water is drained return the pump to its normal upright position 9 Operate the primer a few times to purge it of water 10 Check the engine oil and engine fuel levels and add as necessary to prepare the unit for its next use 11 Flush and drain the hoses coil for restowing 12 Spray the in...

Page 6: ...ll fuel cans and gasoline away from the exhaust muffler and the path of the exhaust to avoid possible combustion 2 Disconnect the two fuel tank retaining straps 3 NOTE After this step you will have approximately 30 seconds to do steps 4 and 5 before the engine stops Disconnect the fuel line from the spent fuel can by pressing the metal tab on the female quick disconnect on the fuel can and pull ou...

Page 7: ...atter If the strainer must lie on the bottom a metal plate or pan should be laid under it The suction intake should be several inches below the surface of the water to prevent sucking in air A hard flat object laid over the top of strainer like a cover will allow the pump to operate in shallow water Connect the discharge hose to the pump and position the hose to discharge overboard Secure the end ...

Page 8: ...discharging water slowly open the engine throttle to the FULL OPEN position by pushing the throttle lever to the left The engine can be run at less than full throttle if desired for reduced discharge flow rates Emergency Starting with a Broken Recoil Starter 1 Once the engine is prepared for starting remove the three thumbscrews that hold the recoil starter to the engine 2 Remove the recoil starte...

Page 9: ...il after the first 20 hours then every 100 hours or 6 months thereafter Replace the inline fuel filter after the first 20 hours then every 100 hours or 6 months thereafter Clean the carburetor sediment cup during every oil change or more frequently if necessary The carburetor sediment cup is the smaller cup located directly below the fuel valve Check the air filter for cleanliness prior to each us...

Page 10: ...ior and face of the pump discharge with silicone lubricant spray Spray interior exterior and face of the pump inlet impeller with silicone lubricant spray Spray fitting cams of suction and discharge hoses with silicone lubricant spray Check the fuel fitting o ring and replace if damaged Allow entire contents to dry before sealing into storage container After each use Refill fuel tank Change engine...

Page 11: ...g will be laid out to rest directly under the kit container handle to the left 5 Tie the emergency start rope to the lifting area of the roll base 6 The pump unit is set into the plastic bags so that the fuel tank is above the bulk of the discharge hose and the discharge hose coupling is directly under the suction inlet of the pump The pump unit holds the discharge hose to the side but does not re...

Page 12: ...upling will fit into the center of the kit container as shown 10 Secure the outer plastic bag with rubber band or light twine 11 The flashlight and laminated instruction card lay on top of the outer plastic bag so that they do not interfere with the kit container cover as shown above 12 Install the kit container cover and locking ring ...

Page 13: ...ed instruction card from the kit container 3 Open the outer plastic bag 4 Grab the suction hose by the coupling and pull it out until all that is left in the kit container is that which was inserted under the engine s exhaust 5 Lift the pump unit out of the kit container This will bring the remainder of the suction hose out of the kit container 6 Open the inner plastic bag 7 Remove the discharge h...

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Page 21: ...Prepared by TED Rev 13 Approved by MCR 21 15May2006 W S Darley Co 1200569 doc Darley 2BE6 5H Portable Dewatering Fire Fighting Pump Unit Manufactured by W S Darley Company in Chippewa Falls WI U S A ...

Page 22: ...rip Hand Held Tachometer inductive type Camlock Cap w Vacuum Gauge Split Clamshell Type Puller X4872 Seal Sleeve Press Tool see drawing at the end X4926 Seal Pressing Tool Metal Bar 1 5 Diameter about 3 long with drilled hole at least 2 deep see drawing at the end X4927 Seal Ring Tool Piece of Metal 3 5 Diameter about thick see drawing at the end Marine Grade Grease Silicone Grease Clear Silicone ...

Page 23: ...with a 1 socket is used to remove the impeller 18 in the next step 7 Using an impact wrench with a 1 socket on the hex of the impeller remove the impeller 18 by turning it counter clockwise 8 If necessary to replace remove seal sleeve 25 from impeller hub 18 9 If necessary to replace remove four 5 16 socket head cap screws 27 sealing washers 32 and inboard head 9 Discard the four stainless steel s...

Page 24: ... 3 Apply Loctite 603 to the outer surface of the seal ring 24 2 Using X4927 as an arbor press the seal ring 24 into the pump casing 21 until it is seated 3 Note If not replacing the seal sleeve 25 go to step 5 Apply Loctite 603 to the outside diameter of the impeller hub 18 4 Using press arbor X4872 press the seal sleeve 25 onto the impeller hub 18 with the beveled end of sleeve away from the impe...

Page 25: ...the engine 5 16 Using the three stainless steel thumbscrews 22 reinstall the recoil starter onto the engine 5 17 Apply silicone grease to the porcelain of the sparkplug to prevent moisture from entering the sparkplug wire cap Reconnect the sparkplug wire to the sparkplug Replacing the Discharge Check Valve Refer to Drawing DBC0502 1 Remove three 3 8 NC socket head cap screws 26 and the discharge h...

Page 26: ...f the cup gets reinstalled backwards the primer will not work This will be evident by extreme difficulty pushing the piston cup into the cylinder 5 in step 10 7 Apply Loctite 243 to the threads of the piston rod 14 8 Install the stainless steel hex nut 12 Note DO NOT allow the Loctite to get on any other parts 9 Apply a small amount of marine grade grease to the inside diameter of the primer cylin...

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Page 30: ...926 1 Plate Seal Ring Assembly X4927 1 2BE6 5H Outfit Parts Kit KC00707 Gasket Discharge Check Valve Assy 3821301 2 Tank Fuel Assembly Only KE00109 1 Screw Assembly Tee Knob 5402902 3 Primer Assembly AP00314 1 Engine Fuel Filter 4207201 2 Fuel Fitting Female 4403806 1 O ring Male Fuel Fitting 3601019 1 Fuel Fitting Male 4403807 1 Fuel Tank Mounting Pads 4401721 6 Gasket for Suction Discharge Hose ...

Page 31: ...llen Wrench Allen socket Priming System Check hand priming pump replace assembly upon failure Yearly Unit Primer Assembly p n AP00314 See dwg DGC0214 3 32 Allen Wrench Replace pump Upon failure Depot See dwg DBC0502 7 16 deep socket Replace check valve Upon failure Unit Check valve primer p n 5201704 See dwg DGC0214 for all below 5 8 wrench 2BE6 5H hand primer kit Replace primer cup Upon failure U...

Page 32: ...e Unit Gasket Disch Check Valve Assy p n 3821301 Replace quick disconnect fittings Upon failure Unit Fitting Quick Disconn Male p n 4403807 Fitting Quick Disconn Female p n 4403806 Pliers Fuel System Accessories Replace discharge hose gasket Upon failure Unit Discharge hose gasket p n 3807018 Stowage Container and Accessories Replace stowage container Upon failure Unit USCG p n NSN 8110 01 031 886...

Page 33: ...E 10W 30 detergent oil 63 U S qts Change oil First 20 hrs and 100 hrs 6 mos thereafter Unit 4 stroke SAE 10W 30 detergent oil 63 U S qts 10mm Socket Check air filter After every use Unit n a Replace air filter Every 300 hrs of ops Unit Air filter Honda p n 17210 ZE1 505 Replace fuel filter Every 300 hrs of ops Unit Fuel filter Honda p n 16910 ZE8 015 Fuel Filter Darley p n 4207201 Check fuel line ...

Page 34: ...K PUMP FAILS TO PRIME OR LOSES PRIME CONTINUOUSLY TOO HIGH OF A SUCTION LIFT SOMETIMES TOO HIGH OF A LIFT IS NOT OBTAINABLE TRY TO KEEP THE LIFT AS LOW AS POSSIBLE SUCTION HOSE TOO SMALL USE THE PROPER SIZE SUCTION HOSE FOR THE RATING OF THE PUMP SUCTION HOSE LINER MAY BE COLLAPSING RESTRICTING FLOW TO PUMP TRY DRAFTING WITH A DIFFERENT SUCTION HOSE DEFECTIVE SUCTION HOSE SUCTION HOSE MAY BE PUNCT...

Page 35: ...ND SEDIMENT CUP AND REPLACE FUEL WITH GOOD GASOLINE OF 86 OCTANE OF HIGHER FUEL FILTER IS PLUGGED REPLACE FUEL FILTER CLEAN CARBURETOR SEDIMENT CUP AND CLEAN FUEL TANK TO AVOID PLUGGING FILTER AGAIN SPARK PLUG FAULTY FOULED OR IMPROPERLY GAPPED CLEAN OR REPLACE SPARK PLUG AND ADJUST GAP ENGINE WILL NOT START CONTINUED SPARK PLUG WET WITH GAS ENGINE FLOODED DRY AND REINSTALL SPARKPLUG START WITH TH...

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