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Use and maintenance manual

Reproduction or translation of any part of this handbook without the prior written authorisation of the owner is

prohibited. The information and the illustrations contained in this manual are purely indicative. COMALL

INTERNATIONAL s.r.l. reserves the right to modify the product without prior notice.

Code

MUX12216_GB

REV. 04

©

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Summary of Contents for 2920

Page 1: ...TECHNICAL MANUAL SCREENGUARD TM Stainless Steel Mesh Security System A system by 12 december 2019 VERSION 2 ...

Page 2: ...or Mesh Deductions 10 Fabricator s Instructions Midrail 10 ScreenGuard Systems Servery Window 11 Assembly Diagrams and Cross Sections 11 Introduction 11 Hardware 12 Hinged Door Locks 12 Flushbolts 12 Hinged Door Closers 12 Cylinders 12 Hinges 12 Sliding Door Locks 13 Miscellaneous 13 Sliding Door Closers 13 Rollers and Guides 13 Cylinders 13 Fabrication Guidance 14 Extra Instructional Resources 14...

Page 3: ...es for retail assistance More importantly This security door and window system released by Darley Aluminium has been approved by an independent NATA accredited laboratory Technical Specifications1 1 See Warranty Maintenance page for terms conditions Frame Type 6063 T6 Alloy Frame Temper Mesh Type 316 Grade Stainless Steel High Tensile Woven Security Mesh Wire Diameter 0 8 mm 1 6mm overall sheet th...

Page 4: ... Wedge Seat Door Profiles AU01001 Door Frame 2655 Corner Stake 7 4mm To suit AU01001 Window Profiles AU01003 8mm Window Frame AU01002 11mm Window Frame 2656 Corner Stake 7 4mm To Suit AU01002 2657 Corner Stake 4 8mm To Suit AU01003 2659 Nylon Corner Stake 41 4 12 4 70 1 19 2 36 3 8 37 11 37 28 AU01006 Window Frame with Leg ...

Page 5: ...r Punch 2910 A Air Operated Security Door Lock Punch 2912 Security Window Center Punch 2920 Screenguard Hand Air Tool 2921 Wedge Insertion Block 2515 Manual Wedge Assembly Tool 2916 A Air Operated Stake Punch to Suit 2652 Floor stand sold separately 2916 FS 2914 Window Corner Crimper Air Operated ...

Page 6: ...915 3 Point Lock Punch Tool 2917 Drill Jig to Suit Nylon Corner Stake 2659 2919 Drill Jig to Suit Security Roller 2516 Moulded Replacement Block to Suit 2515 2512 Portable Hammer Drill 2514 Moulded replacement Block to Suit 2513 2513 Bit shaft with Moulded Block To Suit 2512 Drill ...

Page 7: ... to Diagram 1 Tip After stainless steel mesh has been cut to size corner tips can be cut at 45 degrees This will help with the insertion of the mesh Step 3 1 Tap in wedge using our manual tool automatic air tool or pneumatic hand tool Refer to diagrams 2 and 3 3 2 Tip 1 After the first wedge has been inserted check and measure your door window widths top center bottom and diagonals Tip 2 Keep your...

Page 8: ...uling however in the case of stacking doors center screen must remain flat Pre clamping the stiles as the wedge is inserted will allow the stiles to straighten the mesh after releasing the clamp It is also possible to perform this pre tensioning vertically rather than horizontally for better results increased tension but will require a large clamp Clamping 5 mm prior to wedge insertion Stile pre t...

Page 9: ...f Assembly 2 1 Place 7mm thick medium to high density foam pvc matting under stainless mesh sheet but not under any portion of the frame This will avoid any bellying of mesh PVC foam matting should be used in a few places to provide adequate support to the whole mesh 2 2 Complete the frame square up door or grille and rivet screw corners as per security industry standards 3 1 Measure the top and b...

Page 10: ... Finished Window Size Deductions Finished Door Size Mesh Size Half Cut 43 mm 43 mm Fabricator s Instructions Midrail Square cut Midrail AU01004 to 140mm off overall door size midrail then inserted between Door Frame AU01001 Finished Door Size Deductions Width Height 106 mm 106 mm Width Height Finished Size Deductions with Midrail x x 6mm 6mm x Appropriate mesh deduction window door Each half Less ...

Page 11: ...100 DI3224 AU01002 Stainless Steel Mesh Cross Section DI3224 15 23 Side View INSIDE OUTSIDE 2510 W100 DI3224 AU01002 Stainless Steel Mesh Cross Section DI3224 15 23 Side View 2675 DT3020 DT3020 Corner Stake INSIDE INSIDE OUTSIDE 1705 2510 W100 DT3020 DI3224 AU01002 2510 R100 Stainless Steel Mesh Cross Section DI3224 15 23 Side View 2675 DT3020 DT3020 Corner Stake INSIDE INSIDE OUTSIDE OUTSIDE DT30...

Page 12: ...2202 Pin Cylinder Key Alike Suits Ultimate Lock 2203 Pin Cylinder Key Differ Suits Ultimate Lock CODE DESCRIPTION 2131 Ultimate Hinged Door Lock No Cylinder 2131 3CH Cable Ultimate 3 Point High Kit 2131 CH S Cable Ultimate 3 Point Law Kit 2131 3CL Cable Ultimate 3 Point Law Kit 2131 3CL S Cable Ultimate 3 Point Law Straight Kit 2131CT SC Ultimate With Care Taker No Cylinder 2156 Elegance Hinged Do...

Page 13: ...ry Lock Keyed 2266 BL Servery Lock Keyless 2290 Whitco Keyed Sliding Push Lock K N 32381 2145 Sliding Push Lock CYL4 Cylinder 2298 Double Cylinder Deadbolt 2392 Sliding Door Outer Pool Miscellaneous CODE DESCRIPTION 2450 Anthony Innovations Auz fit Security Door Roller 2451 Heavy Duty Offset Roller 30kg 2862 Security Door Top Guide to Suit 23 5mm 2863 Security Door Top Guide To Suit 21 2mm 2685 Se...

Page 14: ...Door Lock Punch 2910 2916 Air Operated Stake Punch vs 2920 Hand Air Tool https www youtube com watch v d0jfeNGhsd0 t or search Fabricating a Screenguard Security Door in less than 16 minutes 2910 Security Door Lock Punch Demonstration https www youtube com watch v Awd8TwKsz9Q or search 2910 Security Door Punch Operation Demo ...

Page 15: ...tion industry salt and climatic conditions It is recommended to use a soft bristled brush or non abrasive cloth with warm potable water and neutral detergent then rinse with potable water Abrasive cleaners and harsh detergents are not recommended as these can scratch or damage the surface area The following table indicates the suggested frequency of maintenance Environment Definition Frequency Mil...

Page 16: ...ns 1 Slide the mitred end of the soor section into the press fully in against the stop 2 Press the foot pedal to crimp the corner 3 Release the foot pedal and remove the frame Follow the above procedure for each frame end Universal Fluid Power Pty Ltd A C N 42 050 407 415 61 7 3202 9000 P O Box 1440 Kenmore QLD 4069 Australia info univer com au Issue date 28 10 2019 Corner Stake Punch 2916 The pro...

Page 17: ...s handbook without the prior written authorisation of the owner is prohibited The information and the illustrations contained in this manual are purely indicative COMALL INTERNATIONAL s r l reserves the right to modify the product without prior notice Code MUX12216_GB REV 04 ...

Page 18: ...as been tested with positive results The Warranty lasts for 12 months and is limited to the good quality of materials and the absence of constructional defects The client has the right to replacement of any defective parts only excluding the cost of carriage packing and any labour for replacing parts The warranty therefore does not cover damage due to dropping tampering with or incorrect operation...

Page 19: ...r a B e r u s s e r p g n i k r o w m u m i n i M 0 2 4 g K e c r o f g n i h c n u P Air consumption Nl per cycle 0 13 Dimensions mm 409X173 5 H235 6 5 g K t h g i e W NOISE EMISSION OF THE PUNCHING MACHINE NOISE VALUES ACCORDING TO ISO 3746 B d 2 1 5 0 1 A B d l e v e l r e w o p d n u o S a w L Lpa Sound pressure level at operator station dB A 98 6 2dB Use personal protective equipment complyin...

Page 20: ...n PRELIMINARY OPERATION To put the machine into service check that the factory compressed air supply is equipped with hoses of suitable diameter for the flow required and a stop cock valve before the punching machine Do not connect up the punching machine at a distance greater than 3 metres from the compressed air supply Do not connect up the punching machine to the air supply without a pressure s...

Page 21: ...ne working efficiency If any parts break down do not use the punching machine and make it known to others that it is out of service For replacement parts contact COMALL Before proceeding with the machining phase certain checks must be made Check that there is compressed air in the system CAUTION for the recommended air pressure see the CE plate Check the efficiency of the activation controls Check...

Page 22: ...ropriate protective gloves Crushing hazard in the proximity of punches and dies Use always appropriate protection glasses Use always appropriate acoustic protection devices according to the current rules Use always appropriate safety shoes Specific residual risks Any specific residual risk has been found VIEW FROM OPERATOR SIDE ...

Page 23: ... to test the different stations of the punching machine using profile offcuts in order to check the working measurements adjusting the measurements where possible and as necessary 5 1 Pneumatic Valve Safety Instructions Fig 1 To lock the pneumatic circuit on the punching machine activate the safety junction in position 1 see picture 1 The air supply must be stopped upstream of the circuit Fig 2 To...

Page 24: ...kes in the workings where there are adjustable stops it is necessary to execute a preliminary working to check the correct position of the stops with the accessory which is used Comall will be not responsible for possible modifications on the existing profiles or for the introduction of new profiles in the same system Work to be executed on AU01001 ...

Page 25: ...manual Page 14 of 24 Correct die for frame inserted PHASE 1 Mount the profile support according to the profile to be worked Set the frame on a plane surface with the wedges upward Insert the punching machine from above on the frame Pull the knob toward the outside Work to be executed on AU01001 ...

Page 26: ...long the frame push the knob toward the inside PHASE 4 Activate the valve At the end of the cycle move the punching machine sideways along the frame of about 150mm After having punched the wedge along the entire side of the frame lift the punching machine from the frame Repeat the phases 1 2 3 4 on all the sides of the frame Work to be executed on AU01001 ...

Page 27: ...l Page 18 of 24 Use correct die for window frame PHASE 1 Mount the profile support according to the profile to be worked Set the frame on a plane surface with the wedges upward Insert the punching machine from above on the frame Pull the knob toward the outside Work to be executed on AU01002 AU01003 ...

Page 28: ...esent Operator Every month Clean out the compressed air intake filter if present Operator The maintenance operations described below must be carried out by qualified personnel 6 1 1 Tools and dies replacement General rules to be followed when changing tools and dies Make sure there are no profiles or machining residue left in the insertion recesses before proceeding to change parts Move the machin...

Page 29: ...to use oils that are unsuitable and other than those recommended in the air intake filter and on the punches 6 1 2 Problems causes and remedies Problem Cause Remedy Personnel Insertion tool shows a lack of power Valve and or pedal damaged Replace Qualified Pneumatic cylinder seal worn Replace worn seal Qualified Worn punches and dies Replace worn parts and those that cannot be re sharpened Qualifi...

Page 30: ...S The replacement of spare parts and any other repairs or substitutions not expressly mentioned in this manual must be carried out by Darley Aluminium authorised technicians 7 1 Mechanical spare parts Station 1 Spare part list Pos Code Description Q ty 1 MVX68336 Support 1 2 MVX68337 Support 1 3 MVX68094 Spring presser 1 4 MVX68333 Profile guide 1 ...

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