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SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design.

Tool Intent:

Pencil Grinder Tools are ideal for engraving, light deburring, deflashing, surface preparation, cleaning and finishing using the proper abrasive
stones, abrasive mounted wheels, points, molded abrasives, and carbide burrs. 

Do not use tool for anything other than its intended applications.

This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.

Training: 

Proper care, maintenance, and storage of your tool will maximize performance.

• Employer's Responsibility  – Provide Pencil Grinder operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.

(continued on next page)

Parts Page Reorder No. PD10•12

Effective February, 2010

Supersedes PD06•17

25,000 RPM Pencil Grinder

Air Tool Manual – Safety, Operation and Maintenance

SAFETY LEGEND

WARNING

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminates that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury. Do not use damaged,

frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

Models:

WARNING

Some dust created by sanding, sawing, grinding, drilling, and other construction activities contain chemicals known to cause cancer, 
birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks and cement and other masonry products

Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM

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Summary of Contents for DMP0145

Page 1: ...hinery Directive Declaration of Conformity 3 Dynabrade PD10 12 Air Tool Manual Safety Operation and Maintenance 5 1 Diamond Routing Bits 13 Special Notes 13 2 Fitting Removal of Diamond Routing Bits 1...

Page 2: ...ools Specifications Dark Matter Composites Ltd Small Air Router Kit User Manual this document The Dynabrade air motor supplied as part of the kit is specified uniquely to Dark Matter Composites Ltd Th...

Page 3: ......

Page 4: ......

Page 5: ...and do not operate tools under the influence of alcohol or drugs WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal State or local statues ordinances and...

Page 6: ...Tools exhaust may contain lubricants bearing grease and other materials Direct exhaust away from operator Do not use cut off wheels or router bits in this tool Note the tool rundown time Control the...

Page 7: ...SIG at Air Tool Air Compressor and Receiver Drain Valve Air Hose 90 PSIG MAX 6 2 Bar Air Flow Refrigerated Air Dryer Filter Regulator Lubricator 90 PSIG 6 2 Bar 1 DROP MIN 20 SCFM LUBRICATOR SETTING L...

Page 8: ...96016 O Ring 24 52882 Felt Muffler 25 Cover 52883 Model 52861 52884 Model 52862 52888 Model 52863 52889 Model 52864 26 01464 Seal 27 58365 Tip Valve 28 52880 Retainer Cover 29 01468 Spring 30 01494 In...

Page 9: ...t bearing plate shims and the 01479 Spacer Air Motor Disassembly Complete Air Motor Assembly 1 Install the 01479 Spacer onto the rotor 2 Select 003 08mm thickness shims from the 54529 Shim Pack and in...

Page 10: ...Use a small flat blade screwdriver to push the valve stem over so that the tip valve will fit into the air inlet opening properly 8 Use needle nose pliers to grasp the back of the 58365 Tip Valve and...

Page 11: ...ng by turning it counterclockwise 3 Use the 96076 Wrench 12mm to hold the 01435 Collet Body stationary while using the 95262 Wrench 14mm to loosen the 01484 Collet Cap by turning it counterclockwise 4...

Page 12: ...use due to unclean air wet air or insufficient lubrication Provides accurate air pressure regulation and two stage filtration of water contaminates FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS...

Page 13: ...aminates In some cases small localised debris between 1 4mm maybe projected locally which falls but does not become airborne Fluted Router Bits For fine laminates and sandwich panels to ensure effecti...

Page 14: ...lvent or detergent overnight Brush the degraded resin from the surface planer using a fine wire brush and continue to clean as above It is difficult to assess the level of wear or the life of diamond...

Page 15: ...roud pipe assembly onto the collar adaptor hold the airline swivel joint so that it does not interfere with the vacuum tube and to support the end of the air motor 8 Rotate the body of the air motor t...

Page 16: ...ase Ensure a minimum of two full threads are engaged 2 revolutions Hold the vacuum shroud pipe assembly and tighten the lock nut with the 30mm spanner 3 Zero Adjustment of Routing Bits SAFETY NOTICE A...

Page 17: ...router assembly and check the router bit is level with the base using a straight edge 7 If required loosen the locknut make any fine adjustments necessary and tighten the locknut 8 Using a fine perma...

Page 18: ...adjustment is achieved using a 1mm metric thread pitch 0 039 on the router collar adaptor Note that 0 001 of depth is lost per full thread due to conversion from metric to imperial If required make a...

Page 19: ...s removed part of the router base may become suspended above the part surface Do NOT hold the air motor hold the router assembly at the vacuum shroud Press down on the vacuum shroud where the base mak...

Page 20: ...eck correct operation over the full speed range and then cease operation of the air motor 10 If there is any problem with the setup of the air router or any unusual imbalance or vibration present ceas...

Page 21: ...s manual the following cleaning and maintenance activities should be followed Routing Bits Remove and clean the routing bits as detailed in section 1 Router Assembly The following parts of the router...

Page 22: ...h a compatible portable extraction unit The combination of a lightweight Dynabrade air motor with a bespoke vacuum shroud and bespoke cutters requires very specific extraction Advice for Dust Free Ope...

Page 23: ...oes not become airborne The presence of debris varies dependant upon the quality of the laminate and the feed rate used We have much more information available please contact us to discuss your requir...

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