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DYNABRADE

®

DYNABRADE, INC.,

8989 Sheridan Drive   

Clarence, NY  14031-1419   

Phone: (716) 631-0100   

Fax: 716-631-2073   

International Fax: 716-631-2524

DYNABRADE EUROPE S.àr.l.,

Zone Artisanale    

L-5485 Wormeldange—Haut, Luxembourg    

Telephone: 352 76 84 94 1   

Fax: 352 76 84 95 1

© DYNABRADE, INC., 2010

PRINTED IN USA

PD10.12_02/10

Visit Our Web Site: 

www.dynabrade.com

Email:

[email protected]

Optional Accessories

Machine Specifications

Model

Motor

Sound

Maximum Air Flow

Air Pressure

Collet

Weight

Length

Height

Number

RPM

Level

SCFM (LPM)

PSIG (Bars)

Size

Pound (kg)

Inch (mm)

Inch (mm)

52861

25,000

79 dB(A)

16 (445)

90 (6.2)

1/8"

1.1 (.48)

5-5/8 (144)

1-1/2 (39)

52862

25,000

79 dB(A)

16 (445)

90 (6.2)

3mm

1.1 (.48)

5-5/8 (144)

1-1/2 (39)

52863

25,000

79 dB(A)

16 (445)

90 (6.2)

1/4"

1.1 (.48)

5-5/8 (144)

1-1/2 (39)

52864

25,000

79 dB(A)

16 (445)

90 (6.2)

6mm

1.1 (.48)

5-5/8 (144)

1-1/2 (39)

Additional Specifications: Air Inlet Thread 1/4" NPT  •  Hose Size 1/4" (6mm)
Sound Level is the pressure measurement according to the method outlined in ISO regulation ISO-15744

Model 93351

• 1/8" Carbide Burr Kit, Includes 12 burrs for 

grinding, deburring, and finishing metal.

10681 Filter-Regulator-Lubricator

• Minimize the possibility of misuse due

to unclean air, wet air or

insufficient lubrication.

• Provides accurate air pressure regulation and

two stage filtration of water contaminates.

FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM

94994 Over Hose Assembly

• Over Hose Assembly directs exhaust 

away from operator.

52898 Optional Thread Guard

• Gives a tactile warning near the

working end of the tool.

97787 Spanner Wrench

• Assembly/Disassembly tool, used to 

properly hold housing.

52877 Tool Hanger

• Allows for tool to be suspended by a

tool hanger for ease of use.

52296 Repair Collar

• Specially designed collar for use in vise to 

prevent damage to valve body housing 
during disassembly/assembly.

Dynabrade Air Lube

For pneumatic equipment.

Absorbs up to 10% of its weight in water.

Prevents rust and formation of sludge.

95821

: 4 oz. (118 ml)

95842

: 1 pt. (473 ml)

95843

: 1 gal. (3.8 L)

Reference Contact Information

1. American National Standards

Institute – ANSI

25 West 43

rd

Street

Forth Floor
New York, NY 10036
Tel: 1 (212) 642-4900
Fax: 1 (212) 398-0023

3. Power Tool Institute, Inc.

P.O. Box 818
Yachata, Oregon 97498-0818
Tel: 1 (503) 547-3185
Fax: 1 (503) 547-3539

4. European Committee for Standardization

Rue de Stassart 36
B - 1050 Brussels, Belgium

2. Government Printing Office – GPO

Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel: 1 (202) 512-1803

Summary of Contents for DMP0145

Page 1: ...hinery Directive Declaration of Conformity 3 Dynabrade PD10 12 Air Tool Manual Safety Operation and Maintenance 5 1 Diamond Routing Bits 13 Special Notes 13 2 Fitting Removal of Diamond Routing Bits 1...

Page 2: ...ools Specifications Dark Matter Composites Ltd Small Air Router Kit User Manual this document The Dynabrade air motor supplied as part of the kit is specified uniquely to Dark Matter Composites Ltd Th...

Page 3: ......

Page 4: ......

Page 5: ...and do not operate tools under the influence of alcohol or drugs WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federal State or local statues ordinances and...

Page 6: ...Tools exhaust may contain lubricants bearing grease and other materials Direct exhaust away from operator Do not use cut off wheels or router bits in this tool Note the tool rundown time Control the...

Page 7: ...SIG at Air Tool Air Compressor and Receiver Drain Valve Air Hose 90 PSIG MAX 6 2 Bar Air Flow Refrigerated Air Dryer Filter Regulator Lubricator 90 PSIG 6 2 Bar 1 DROP MIN 20 SCFM LUBRICATOR SETTING L...

Page 8: ...96016 O Ring 24 52882 Felt Muffler 25 Cover 52883 Model 52861 52884 Model 52862 52888 Model 52863 52889 Model 52864 26 01464 Seal 27 58365 Tip Valve 28 52880 Retainer Cover 29 01468 Spring 30 01494 In...

Page 9: ...t bearing plate shims and the 01479 Spacer Air Motor Disassembly Complete Air Motor Assembly 1 Install the 01479 Spacer onto the rotor 2 Select 003 08mm thickness shims from the 54529 Shim Pack and in...

Page 10: ...Use a small flat blade screwdriver to push the valve stem over so that the tip valve will fit into the air inlet opening properly 8 Use needle nose pliers to grasp the back of the 58365 Tip Valve and...

Page 11: ...ng by turning it counterclockwise 3 Use the 96076 Wrench 12mm to hold the 01435 Collet Body stationary while using the 95262 Wrench 14mm to loosen the 01484 Collet Cap by turning it counterclockwise 4...

Page 12: ...use due to unclean air wet air or insufficient lubrication Provides accurate air pressure regulation and two stage filtration of water contaminates FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS...

Page 13: ...aminates In some cases small localised debris between 1 4mm maybe projected locally which falls but does not become airborne Fluted Router Bits For fine laminates and sandwich panels to ensure effecti...

Page 14: ...lvent or detergent overnight Brush the degraded resin from the surface planer using a fine wire brush and continue to clean as above It is difficult to assess the level of wear or the life of diamond...

Page 15: ...roud pipe assembly onto the collar adaptor hold the airline swivel joint so that it does not interfere with the vacuum tube and to support the end of the air motor 8 Rotate the body of the air motor t...

Page 16: ...ase Ensure a minimum of two full threads are engaged 2 revolutions Hold the vacuum shroud pipe assembly and tighten the lock nut with the 30mm spanner 3 Zero Adjustment of Routing Bits SAFETY NOTICE A...

Page 17: ...router assembly and check the router bit is level with the base using a straight edge 7 If required loosen the locknut make any fine adjustments necessary and tighten the locknut 8 Using a fine perma...

Page 18: ...adjustment is achieved using a 1mm metric thread pitch 0 039 on the router collar adaptor Note that 0 001 of depth is lost per full thread due to conversion from metric to imperial If required make a...

Page 19: ...s removed part of the router base may become suspended above the part surface Do NOT hold the air motor hold the router assembly at the vacuum shroud Press down on the vacuum shroud where the base mak...

Page 20: ...eck correct operation over the full speed range and then cease operation of the air motor 10 If there is any problem with the setup of the air router or any unusual imbalance or vibration present ceas...

Page 21: ...s manual the following cleaning and maintenance activities should be followed Routing Bits Remove and clean the routing bits as detailed in section 1 Router Assembly The following parts of the router...

Page 22: ...h a compatible portable extraction unit The combination of a lightweight Dynabrade air motor with a bespoke vacuum shroud and bespoke cutters requires very specific extraction Advice for Dust Free Ope...

Page 23: ...oes not become airborne The presence of debris varies dependant upon the quality of the laminate and the feed rate used We have much more information available please contact us to discuss your requir...

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