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Danfoss Weatherhead COLL-O-CRIMP T-480, Set Up And Operating Instructions Manual, Page: 12 / 14

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Danfoss Weatherhead COLL-O-CRIMP T-480 Set Up And Operating Instructions Manual Download Page 12

 

12 | PORTABLE COLL-O-CRIMP® Model T-480  Set up and operating instructions | 2022.10.

BC425482205281en-000101

Operating Instructions (Cont’d.)

Figure A
Insertion Depth

Place hose ends on hose until hose is bottomed 
in collar.

To insure that hose is bottomed in collar, mark the 
insertion depth on the hose before inserting it into 
the hose end. On aluminum hose ends, hose is 
bottomed when hose is visible in viewing hole in 
collar.

Hose

Size

"U" Series

Rubber

"E" Series

Nylon/Teflon

069

"E" Series

Truck Hose

757 ‘E’ Series

Refrigerant

Hose

3/16

—

7/8

1

—

1/4

1-1/2

7/8

1

—

5/16

—

15/16

1-3/32

1

3/8

1-7/16

15/16

—

—

13/32

—

—

1-3/32

1-1/8

1/2

1-7/16

1-1/16

1-3/32

1-3/32

5/8

1-15/16

—

1-5/16

1-3/32

3/4

2-1/8

1-1/4

—

—

7/8

—

—

1-5/16

—

1

2-3/16

1-11/32

—

—

1-1/8

—

—

1-3/8

—

1-1/4

2-5/16

—

—

—

Figure B
COLL-O-CRIMP® Spacer Ring

Typical spacer ring illustrating both sides of ring.

Figure C
Nominal Crimp Diameter Measurement

Measuring crimp diameters should be a part of the normal hose assembly 
procedure. To insure a proper crimp diameter reading, follow these steps:
1. 

Measure the diameter in the middle of crimped portion of the hose end.

2. 

Place the caliper in a position to allow a measurement across the 
pressed (flat) portion of the crimp.

3. 

Refer to the PowerSource crimp spec tool at danfoss.com/crimp for 
nominal crimp diameter.

!

 NOTE:

 

In the larger sizes, calipers may be used; however, in the smaller 

sizes, and in the ‘E’ Series, 430U Series and thermoplastic hose ends, a point 
micrometer will provide an accurate reading

Figure D
757 ‘E’ Series Hose End

757 ‘E’ Series hose ends must be positioned with tube bump level with top 
of collet.

Summary of Contents for Weatherhead COLL-O-CRIMP T-480

Page 1: ...rating Instructions Weatherhead by Danfoss Portable COLL O CRIMP Model T 480 Set up and operating instructions CAUTION It is recommended this booklet be read prior to set up then used as a guide during actual assembly Retain for reference purposes ...

Page 2: ...f Hose Ends Selection of the proper Weatherhead end fittings for the hose end application is essential to the proper operation and safe use of the hose and related equipment Inadequate attention to the selection of the end fittings for your application can result in hose leakage bursting or other failure which can cause serious bodily injury or property damage from spraying fluids or flying projec...

Page 3: ...ces Refer to the Weatherhead Master Hose Assembly Catalog for information on proper hose maintenance Hose and Field Attachable Hose Ends Weatherhead Hose and Field Attachable Hose Ends have been engineered and designed as a complete hose assembly system Component compatibility along with the use of quality components insures the production of reliable hose assemblies when assembled properly The us...

Page 4: ... 8 NPT Hydraulic Oil Enerpac Reservoir Capacity 55 in3 T 480 AH T 480 System with air hydraulic pump Press Specifications Crimping Capacity 3 16 I D one fiber braid through 1 1 4 I D six spiral hose Size 22 1 2 high 14 long 10 1 2 wide Weight Approx 102 lbs Mounting Free standing base Pump Specifications Dimensions 14 11 16 long 5 5 8 wide 5 high Weight 12 lbs Pressure 0 10 000 PSI Outlet Port Siz...

Page 5: ...ulic Oil Enerpac Reservoir Capacity 150 in3 NOTE It is recommended that a filter regulator lubricator and air pressure gauge be installed upstream from the pump Filter Regulator and Lubricator units are not included T 480 EP T 480 System with 120V electric pump Press Specifications Crimping Capacity 3 16 I D one fiber braid through 1 1 4 I D six spiral hose Size 22 1 2 high 14 long 10 1 2 wide Wei...

Page 6: ...ose may be hand held while being skived In either case it is important that the covering be removed down to the wire wrap and that the wire wrap not be disturbed or damaged Skiving heads are shipped preset for proper skive length Depending on hose cover thickness the skiving blade may require adjustment The skiving blade may need periodic adjustment Directions are packed with the skive tool 1 Clam...

Page 7: ...upply and adjust to recommended inlet pressure NOTE the following steps must be performed without tooling in the press 3 Push down pressure valve allowing the pusher to fully extend 4 Release pressure valve allowing pusher to retract and purge any air from the system 5 Repeat steps 3 and 4 until any air has been purged When pusher extends fully and retracts without hesitation the air has been vent...

Page 8: ... that collet halves are evenly matched When crimping H757 hose position end fitting as shown in figure D page 12 4 Holding uncrimped hose assembly in place refer to the PowerSource crimp spec tool at danfoss com crimp for correct spacer ring Note when crimping spiral reinforced hose H430 H439 H470 a T 480 68 spacer ring must be used to prevent damage to the pusher Position spacer ring on top of co...

Page 9: ...collet halves are evenly matched When crimping H757 hose position end fitting as shown in figure D page 12 4 Holding uncrimped hose assembly in place refer to the PowerSource crimp spec tool at danfoss com crimp for correct spacer ring Note when crimping spiral reinforced hose H430 H439 H470 a T 480 68 spacer ring must be used to prevent damage to the pusher Position spacer ring on top of collet w...

Page 10: ... When crimping H757 hose position end fitting as shown in figure D page 12 4 Holding uncrimped hose assembly in place refer to the PowerSource crimp spec tool at danfoss com crimp for correct spacer ring Note when crimping spiral reinforced hose H430 H439 H470 a T 480 68 spacer ring must be used to prevent damage to the pusher Position spacer ring on top of collet with proper side of spacer ring f...

Page 11: ...se position end fitting as shown in figure D page 12 4 Holding uncrimped hose assembly in place refer to the PowerSource crimp spec tool at danfoss com crimp for correct spacer ring Note when crimping spiral reinforced hose H430 H439 H470 a T 480 68 spacer ring must be used to prevent damage to the pusher Position spacer ring on top of collet with proper side of spacer ring facing up as shown in f...

Page 12: ... 5 16 1 2 3 16 1 11 32 1 1 8 1 3 8 1 1 4 2 5 16 Figure B COLL O CRIMP Spacer Ring Typical spacer ring illustrating both sides of ring Figure C Nominal Crimp Diameter Measurement Measuring crimp diameters should be a part of the normal hose assembly procedure To insure a proper crimp diameter reading follow these steps 1 Measure the diameter in the middle of crimped portion of the hose end 2 Place ...

Page 13: ...9 1 T 480 TBK Tilt Bracket Knob 10 6 140 06894 Foot Pad 11 1 T 480 69 Tool Locator Bracket 1 T 480 70 Hose Assembly 10 000 PSI replacement hose assembly for T 480 HP and T 480 AH System 1 T 480 71 Hose Assembly 10 000 PSI replacement hose assembly for T 480 EP and T 480 TA System 1 140 06906 Hydraulic Quick Coupler Used with the T 480 TA and T 480 EP System 1 T 480 3 Turbo Air Hydraulic Pump Repla...

Page 14: ...ons FC Danfoss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomorrow To learn more please visit http www danfoss com en about danfoss our businesses power solutions Danfoss Power Solutions 14615 Lone Oak Road Eden Prairie MN 55344 USA Phone 952 937 9800...

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