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3 Installation

3.1  Safety Instructions

See 

chapter 2 Safety

 for general safety instructions.

3.2  EMC-compliant Installation

To obtain an EMC-compliant installation, follow the
instructions provided in the relevant frequency converter

operating instructions

 and 

design guide

. Refer to the

fieldbus master manual from the PLC supplier for further
installation guidelines. 

3.3  Grounding

Ensure that all stations connected to the fieldbus
network are connected to the same ground
potential. When distances between the stations in
a fieldbus network are long, connect the
individual station to the same ground potential.
Install equalising cables between the system
components.

Establish a grounding connection with low HF
impedance, for example by mounting the
frequency converter on a conductive back plate.

Keep the ground wire connections as short as
possible.

To establish electrical contact between the cable
screen and the frequency converter enclosure,
use metal cable glands or the clamps provided
on the equipment.

Use high-strand wire to reduce burst transient.

3.4  Cable Routing

NOTICE

EMC INTERFERENCE

Use screened cables for motor and control wiring, and
separate cables for fieldbus communication, motor
wiring, and brake resistor. Failure to isolate fieldbus
communication, motor, and brake resistor cables can
result in unintended behaviour or reduced performance.
Minimum 200 mm (7.9 in) clearance between power,
motor, and control cables is required. For power sizes
above 315 kW (450 hp), increase the minimum distance
of 500 mm (20 in).

NOTICE

When the fieldbus cable intersects a motor cable or a
brake resistor cable, ensure that the cables intersect at
an angle of 90°.

130BD866.11

≥200 mm (7.9 in)

2

1

1

Fieldbus cable

2

90° intersection

Illustration 3.1 Cable Routing

3.5  Mounting

3.5.1 Mounting in an FC Series Frequency

Converter

1.

Check whether the fieldbus option is already
mounted in the frequency converter. If already
mounted, go to step 6. If not mounted, go to
step 2.

2.

Remove the LCP or blind cover from the
frequency converter.

3.

Use a screwdriver to remove the front cover and
the LCP cradle.

4.

Mount the fieldbus option. Mount the option
with the connector facing up for top cable entry
(see 

Illustration 3.3

), or with the connector facing

down for bottom cable entry (see 

Illustration 3.4

).

If an MCB option is installed, only top cable entry
is possible.

5.

Remove the knock-out plate from the new LCP
cradle.

6.

Mount the new LCP cradle.

Installation

VLT

®

 PROFIBUS DP MCA 101

6

Danfoss A/S © 07/2015 All rights reserved.

MG33C602

3

3

Summary of Contents for VLT PROFIBUS DP MCA 101

Page 1: ...MAKING MODERN LIVING POSSIBLE Installation Guide VLT PROFIBUS DP MCA 101 VLT Frequency Converter FC 102 FC 103 FC 202 FC 301 302 FCP 106 FCM 106 vlt drives danfoss com...

Page 2: ......

Page 3: ...3 4 Cable Routing 6 3 5 Mounting 6 3 5 1 Mounting in an FC Series Frequency Converter 6 3 5 2 Mounting in a VLT DriveMotor FCP 106 Frequency Converter 8 3 6 Setting Address Switches 8 3 7 Electrical...

Page 4: ...om Danfoss See vlt drives danfoss com Support Technical Documentation for listings 1 3 Product Overview 1 3 1 Intended Use This installation guide relates to PROFIBUS interface ordering numbers 130B11...

Page 5: ...High frequency LCP Local control panel LED Light emitting diode LOP Local operating panel PC Personal computer PLC Programmable logic control PPO Parameter process data STW Status word Table 1 1 Symbo...

Page 6: ...r load sharing the motor may start at any time Unintended start during programming service or repair work can result in death serious injury or property damage The motor can start with an external swi...

Page 7: ...ectrical work conforms to national and local electrical codes Follow the procedures in this manual CAUTION INTERNAL FAILURE HAZARD An internal failure in the frequency converter can result in serious...

Page 8: ...te cables for fieldbus communication motor wiring and brake resistor Failure to isolate fieldbus communication motor and brake resistor cables can result in unintended behaviour or reduced performance...

Page 9: ...1 LCP 2 LCP cradle 3 VLT PROFIBUS DP MCA 101 option card 4 Connector plug Illustration 3 2 Exploded View 130BD862 10 Illustration 3 3 Top Cable Entry Option Mounted with Connector Facing Up 130BD863...

Page 10: ...ted in FCP 106 3 6 Setting Address Switches Set the address switches to give the option a unique ID Select an address range from 0 125 factory setting 127 according to Table 3 1 Switch 8 7 6 5 4 3 2 1...

Page 11: ...on switch When the D sub 9 adapter is used set the termination switch on the fieldbus option to OFF to avoid double termination NOTICE When the fieldbus is extended with a repeater terminate the exten...

Page 12: ...Segment Transmission speed 1 segment m 2 segments m 3 segments m 4 segments m 9 6 187 5 kBaud 1000 2000 3000 4000 500 kBaud 400 800 1200 1600 1 5 MBaud 200 400 600 800 3 12 MBaud 100 200 300 400 Tabl...

Page 13: ...Connect the fieldbus cable wires to the terminals according to the colour code of the wires see Illustration 3 10 4 To establish mechanical fixation and electrical contact between cable screen and gr...

Page 14: ...3 11 Wiring for Enclosure Sizes A4 A5 B1 B4 and C1 C4 Wiring procedure for enclosure sizes D E and F 1 Mount the fieldbus connector on the fieldbus option terminals 62 63 66 and 67 2 Prepare the field...

Page 15: ...06 MH1 MH3 3 8 Reassembling Cover 1 Mount the new front cover and the LCP 2 Attach the sticker with the correct product name to the front cover 3 9 Applying Power Follow the instructions in the freque...

Page 16: ...search 00000040 166 PROFIBUS ASIC is not transmitting 00000080 167 Initialising of PROFIBUS is not OK 00000100 152 Drive is tripped 00000200 153 Internal CAN error 00000400 154 Wrong configuration da...

Page 17: ...ation from a master class 1 PLC is active Green Long green flash DP V1 communication from a master class 2 MCT 10 FDT is active Green Solid green DP V1 communication from a master class 1 and 2 is act...

Page 18: ...t installation 6 Exploded view 7 G Grounding 6 H High voltage 4 I Installation electrical 9 Intended use 2 Items supplied 2 L Leakage current 4 LED panel 14 LED status 14 Load sharing 4 M MCT 10 2 Mod...

Page 19: ...Index Installation Guide MG33C602 Danfoss A S 07 2015 All rights reserved 17...

Page 20: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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