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Danfoss VLT Micro Drive FC 51 Series Operating Instructions Manual Download Page 13

FC 51

UL

Max. fuses non UL

Bussmann

Bussmann

Bussmann

Littel fuse

Ferraz-

Shawmut

Ferraz-

Shawmut

1 X 200-240 V

kW

Type RK1

Type J

Type T

Type RK1

Type CC

Type RK1

Type gG

0K18 - 0K37

KTN-R15

JKS-15

JJN-15

KLN-R15

ATM-R15

A2K-15R

15A

0K75

KTN-R25

JKS-25

JJN-25

KLN-R25

ATM-R25

A2K-25R

25A

1K5

KTN-R35

JKS-35

JJN-35

KLN-R35

-

A2K-35R

35A

2K2

KTN-R45

JKS-45

JJN-45

KLN-R45

-

A2K-45R

45A

3 x 200-240 V

0K25

KTN-R10

JKS-10

JJN-10

KLN-R10

ATM-R10

A2K-10R

10A

0K37

KTN-R15

JKS-15

JJN-15

KLN-R15

ATM-R15

A2K-15R

15A

0K75

KTN-R20

JKS-20

JJN-20

KLN-R20

ATM-R20

A2K-20R

20A

1K5

KTN-R25

JKS-25

JJN-25

KLN-R25

ATM-R25

A2K-25R

25A

2K2

KTN-R40

JKS-40

JJN-40

KLN-R40

ATM-R40

A2K-40R

40A

3K7

KTN-R40

JKS-40

JJN-40

KLN-R40

-

A2K-40R

40A

3 x 380-480 V

0K37 - 0K75

KTS-R10

JKS-10

JJS-10

KLS-R10

ATM-R10

A6K-10R

10A

1K5

KTS-R15

JKS-15

JJS-15

KLS-R15

ATM-R15

A2K-15R

15A

2K2

KTS-R20

JKS-20

JJS-20

KLS-R20

ATM-R20

A6K-20R

20A

3K0

KTS-R40

JKS-40

JJS-40

KLS-R40

ATM-R40

A6K405R

40A

4K0

KTS-R40

JKS-40

JJS-40

KLS-R40

ATM-R40

A6K-40R

40A

5K5

KTS-R40

JKS-40

JJS-40

KLS-R40

-

A6K-40R

40A

7K5

KTS-R40

JKS-40

JJS-40

KLS-R40

-

A6K-40R

40A

Table 3.3: Fuses

 

3.1.3 EMC-Correct Installation

Following these guidelines is advised, where compliance with EN 61000-6-3/4, EN 55011 or EN 61800-3

 First environment

 is required. If the installation

is in EN 61800-3

 Second environment

, then it is acceptable to deviate from these guidelines. It is however not recommended.

Good engineering practice to ensure EMC-correct electrical installation:

•

Use only braided screened/armoured motor cables and control cables.
The screen should provide a minimum coverage of 80%.The screen material must be metal, not limited to but typically copper, aluminium, steel
or lead. There are no special requirements for the mains cable.

•

Installations using rigid metal conduits are not required to use screened cable, but the motor cable must be installed in conduit separate from
the control and mains cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits
varies a lot and information from the manufacturer must be obtained.

•

Connect the screen/armour/conduit to earth at both ends for motor cables and control cables.

•

Avoid terminating the screen/armour with twisted ends (pigtails). Such a termination increases the high frequency impedance of the screen,
which reduces its effectiveness at high frequencies. Use low impedance cable clamps or glands instead.

•

Ensure good electrical contact between the de-coupling plate and the metal chassis of the frequency converter, see Instruction MI.02.BX.YY.

•

Avoid using unscreened/unarmoured motor or control cables inside cabinets housing the drive(s), where possible.

3.2 Mains Connection

3.2.1 Connecting to Mains

Step 1: First mount earth cable.

Step 2: Mount wires in terminals L1/L, L2 and L3/N and tighten.

Illustration 3.1: Mounting of earth cable and mains wires.

3 Electrical Installation

VLT

®

 Micro Drive FC 51 Operating Instructions

12

MG.02.A4.02 - VLT

®

 is a registered Danfoss trademark

3  

Summary of Contents for VLT Micro Drive FC 51 Series

Page 1: ...At the end of this document you will find links to products related to this catalog You can go directly to our shop by clicking HERE HERE...

Page 2: ...Connecting to Control Terminals 15 Switches 15 Power Circuit Overview 15 Load sharing Brake 16 4 Programming 17 How to Programme 17 Programming with MCT 10 Set up Software 17 Programming with the LCP...

Page 3: ...gister 06HEX 33 Preset Multiple Registers 10HEX 34 Danfoss FC Control Profile 35 Control Word According to FC Profile 35 Explanation of the Control Bits 35 Status Word According to FC Profile STW 37 E...

Page 4: ...1 Mains Supply 61 Other Specifications 63 Special Conditions 65 The Purpose of Derating 65 Derating for Ambient Temperature 65 Derating for Low Air Pressure 65 Derating for Running at Low Speeds 65 Op...

Page 5: ...1 Safety VLT Micro Drive FC 51 Operating Instructions 4 MG 02 A4 02 VLT is a registered Danfoss trademark 1...

Page 6: ...rough risk analysis and system test must be carried through The system tests must include testing failure modes regarding the control signalling analog and digital signals and serial communication NB...

Page 7: ...51 Series This Operating Instructions can be used for all VLT Micro Drive FC 51 frequency con verters with software version 2 2x The software version number can be read in parameter 15 43 1 Safety VLT...

Page 8: ...of this product See also Danfoss Application Note on RCD MN 90 GX YY Protective earthing of the frequency converter and the use of RCDs must always follow national and local regulations Motor overload...

Page 9: ...according to local and currently valid leg islation 1 1 8 Before Commencing Repair Work 1 Disconnect FC 51 from mains and external DC supply if present 2 Wait for 4 minutes for discharge of the DC lin...

Page 10: ...r de coupling plate Illustration 2 1 Content of box 2 2 Side by Side Installation The frequency converter can be mounted side by side for IP 20 rating units and requires 100 mm clearance above and bel...

Page 11: ...a B b C Kg M1 0 18 0 75 0 25 0 75 0 37 0 75 150 205 140 4 70 55 148 1 1 M2 1 5 1 5 1 5 2 2 176 230 166 4 75 59 168 1 6 M3 2 2 2 2 3 7 3 0 7 5 239 294 226 90 69 194 3 0 Table 2 1 Mechanical Dimensions...

Page 12: ...n Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in the unit or short circuit on DC link The freque...

Page 13: ...commended Good engineering practice to ensure EMC correct electrical installation Use only braided screened armoured motor cables and control cables The screen should provide a minimum coverage of 80...

Page 14: ...vel and leakage currents For further details on mounting of the decoupling plate please see instruction MI 02 BX YY All types of three phased asynchronous standard motors can be connec ted to the freq...

Page 15: ...l Terminals All control cable terminals are located underneath the terminal cover in front of the frequency converter Remove the terminal cover using a screwdriver Illustration 3 6 Removing terminal c...

Page 16: ...es the RS485 port terminals 68 69 See power circuit drawing Default setting Off Illustration 3 8 S640 Bus termination S200 Switches 1 4 Switch 1 OFF PNP terminals 29 ON NPN terminals 29 Switch 2 OFF P...

Page 17: ...g 3 6 2 Load sharing Brake Use 6 3 mm insulated Faston Plugs designed for high voltage for DC Load Sharing and brake Contact Danfoss or see instruction no MI 50 Nx 02 for load sharing and instruction...

Page 18: ...ic display 2 Menu key 3 Navigation keys 4 Operation keys and indicator lights LEDs Illustration 4 1 LCP 12 with potentiometer Illustration 4 2 LCP 11 without potentiometer The display A number of info...

Page 19: ...Menu is either in Readout Mode or Hand on Mode In Readout Mode the value of the currently selected readout parameter is shown in the display In Hand on Mode the local LCP reference is displayed Quick...

Page 20: ...In Hand on Mode the potentiometer controls local reference 4 2 Status Menu After power up the Status Menu is active Use the MENU key to toggle between Status Quick Menu and Main Menu Arrows and toggle...

Page 21: ...W 0 75 HP 7 0 75 kW 1 00 HP 8 1 10 kW 1 50 HP 9 1 50 kW 2 00 HP 10 2 20 kW 3 00 HP 11 3 00 kW 4 00 HP 12 3 70 kW 5 00 HP 13 4 00 kW 5 40 HP 14 5 50 kW 7 50 HP 15 7 50 kW 10 0 HP 16 11 00 kW 15 00 HP N...

Page 22: ...gnal on terminal 18 0 Off AMT function is disabled 2 Enable AMT AMT function starts running NB To gain optimum tuning of frequency converter run AMT on a cold motor 3 02 Minimum Reference Range Functi...

Page 23: ...scription of the parameters for the PI Basic Settings For a more detailed description please see VLT Micro Drive Programming Guide MG 02 CX YY 1 00 Configuration Mode Range Function Choose 3 Process C...

Page 24: ...10 00 s Filter for suppressing electrical noise 7 20 Process CL Feedback Resource Range Function Choose 2 analog input 60 7 30 Process PI Normal Inverse Range Function Most PI controllers are Normal 7...

Page 25: ...he parameter groups 3 Press OK to select a parameter group 4 Use to browse through the parameters in the specific group 5 Press OK to select the parameter 6 Use to set change the parameter value 7 Pre...

Page 26: ...ndividual slaves or can initiate a broadcast message to all slaves Slaves return a message called a response to queries that are addressed to them individually No responses are returned to broadcast q...

Page 27: ...hen the first field the address field is received each frequency converter or device decodes it to determine which device is being addressed Modbus RTU messages addressed to zero are broadcast message...

Page 28: ...tion defined by the function code This can include items such as addresses of coils or registers the quantity of items to be handled and the count of actual data bytes in the field 5 2 7 CRC Check Fie...

Page 29: ...ped 37 Error no trip 38 Not used Not used 39 Error trip locked 40 No warning Warning 41 Not on reference On reference 42 Hand mode Auto mode 43 Out of freq range In frequency range 44 Not running Runn...

Page 30: ...applicable to newer devices and was not implemented in the unit selected It could also indicate that the server or slave is in the wrong state to process a request of this type for example it is not...

Page 31: ...quest for a parameter is for fewer characters than the parameter stores the response is space filled 5 4 5 Conversion Factor The different attributes for each parameter can be seen in the section on f...

Page 32: ...a multiple of eight the remaining bits in the final data byte will padded with zeros toward the high order and of the byte The Byte Count field specifies the number of complete bytes of data Field Na...

Page 33: ...00 Quantity of coils LO 10 16 coils Byte count 02 Force Data HI coils 8 1 20 Force Data LO coils 10 9 00 ref 2000hex Error Check CRC Response The normal response returns the slave address function cod...

Page 34: ...04 Data HI Register 3419 00 Data LO Register 3419 00 Data HI Register 3420 00 Data LO Register 3420 03 Error Check CRC Table 5 1 Normal response frame 5 5 5 Preset Single Register 06HEX Description T...

Page 35: ...PNU734 4 bytes mapped to 0 x 1CAB Field Name Example HEX Slave address 01 Function 10 Starting Address HI 1C Starting Address LO AB No of Registers HI 00 No of Registers LO 02 Byte count 04 Write Data...

Page 36: ...tion Reverse 5 6 2 Explanation of the Control Bits Bits 00 01 Bits 00 and 01 are used to choose between the four reference values which are pre programmed in par 3 10 Preset Reference according to the...

Page 37: ...ed is ramped down to stop via the selected ramp down parameter Bit 06 1 permits the frequency converter to start the motor if the other starting conditions have been fulfilled NB In par 8 53 Start sel...

Page 38: ...According to FC Profile STW Bit Bit value 0 Bit value 1 00 Control not ready Control ready 01 Unit not ready Unit ready 02 Coasting Enable 03 No error Error trip 04 No error Error no trip 05 Reserved...

Page 39: ...ripped and locked Bit 07 No warning warning Bit 07 0 means that there are no warnings Bit 07 1 means that a warning has occurred Bit 08 Speed reference speed reference Bit 08 0 means that the motor is...

Page 40: ...warning or error Bit 15 1 means that one of the thermal limits has been exceeded 5 6 5 Bus Speed Reference Value The speed reference value is transmitted to the frequency converter in a relative value...

Page 41: ...6 Parameter Overview VLT Micro Drive FC 51 Operating Instructions 40 MG 02 A4 02 VLT is a registered Danfoss trademark 6...

Page 42: ...Resistance Rs Ohm Dep on motor data 1 33 Stator Leakage Reactance X1 Ohm Dep on motor data 1 35 Main Reactance Xh Ohm Dep on motor data 1 5 Load Indep Setting 1 50 Motor Magnetisation at 0 Speed 0 300...

Page 43: ...reverse 14 Jog 16 18 Preset ref bit 0 2 19 Freeze reference 20 Freeze output 21 Speed up 22 Speed down 23 Setup select bit 0 28 Catch up 29 Slow down 34 Ramp bit 0 60 Counter A up 61 Counter A down 62...

Page 44: ...ral Settings 8 01 Control Site 0 Digital and ControlWord 1 Digital only 2 ControlWord only 8 02 Control Word Source 0 None 1 FC RS485 8 03 Control Word Timeout Time 0 1 6500 s 1 0 s 8 04 Control Word...

Page 45: ...on 2 Initialisation 14 26 Action At Inverter Fault 0 Trip 1 Warning 14 4 Energy Optimising 14 41 AEO Minimum Magnetisation 40 75 66 15 Drive Information 15 0 Operating Data 15 00 Operating Days 15 01...

Page 46: ...ndex Conversion factor 2 10 1 100 0 1 1 0 1 2 0 01 3 0 001 4 0 0001 5 0 00001 Table 6 1 Conversion table 6 2 2 Change during operation TRUE means that the parameter can be changed while the frequency...

Page 47: ...t up TRUE Uint8 0 12 Link Setups 20 Linked All set ups FALSE Uint8 0 40 Hand on Key on LCP 1 Enabled All set ups TRUE Uint8 0 41 Off Reset Key on LCP 1 Enable All All set ups TRUE Uint8 0 42 Auto on K...

Page 48: ...otor Magnetisation at Zero Speed 100 All set ups TRUE 0 Uint16 1 52 Min Speed Normal Magnetising Hz 0 Hz All set ups TRUE 1 Uint16 1 55 U f Characteristic U All set ups TRUE 0 Uint16 1 56 U f Characte...

Page 49: ...ll set ups TRUE 1 Uint16 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm All set ups TRUE 0 Uint16 2 16 AC Brake Max current 100 All set ups TRUE 0 Uint16 2 17 Over voltage Co...

Page 50: ...e 2 2 Analog in 60 All set ups TRUE Uint8 3 17 Reference Resource 3 11 Local bus reference All set ups TRUE Uint8 3 18 Relative Scaling Reference Resource 0 No function All set ups TRUE Uint8 3 40 Ram...

Page 51: ...de 150 All set ups TRUE 0 Uint16 4 17 Torque Limit Generator Mode 100 All set ups TRUE 0 Uint16 4 50 Warning Current Low 0 A All set ups TRUE 2 Uint32 4 51 Warning Current High 26 A All set ups TRUE 2...

Page 52: ...TRUE Uint8 5 15 Terminal 33 Digital Input 16 Preset ref bit 0 All set ups TRUE Uint8 5 40 Function Relay 0 No operation All set ups TRUE Uint8 5 55 Terminal 33 Low Frequency 20 Hz All set ups TRUE 0...

Page 53: ...TRUE Uint8 6 22 Terminal 60 Low Current 0 14 mA All set ups TRUE 2 Uint16 6 23 Terminal 60 High Current 20 mA All set ups TRUE 2 Uint16 6 24 Terminal 60 Low Ref Feedb Value 0 All set ups TRUE 3 Int32...

Page 54: ...Enabled All set ups TRUE Uint8 7 32 Process PI Start Speed 0 Hz All set ups TRUE 1 Uint16 7 33 Process PI Proportional Gain 0 01 All set ups TRUE 2 Uint16 7 34 Process PI Integral Time 9999 s All set...

Page 55: ...FC Port Parity 0 Even Parity 1 Stop Bit 1 set up TRUE Uint8 8 35 Minimum Response Delay 0 01 s 1 set up TRUE 3 Uint16 8 36 Max Response Delay 5 s 1 set up TRUE 3 Uint16 8 50 Coasting Select 3 Logic OR...

Page 56: ...12 Comparator Value 0 1 set up TRUE 1 Int32 13 20 SL Controller Timer 0 s 1 set up TRUE 1 Uint32 13 40 Logic Rule Boolean 1 0 False 1 set up TRUE Uint8 13 41 Logic Rule Operator 1 0 Disabled 1 set up...

Page 57: ...et ups TRUE Uint8 14 20 Reset Mode 0 Manual reset All set ups TRUE Uint8 14 21 Automatic Restart Time 10 s All set ups TRUE 0 Uint16 14 22 Operation Mode 0 Normal operation 1 set up TRUE Uint8 14 26 A...

Page 58: ...Running Hours Counter 0 Do not reset 1 set up TRUE Uint8 15 30 Fault Log Error Code 0 1 set up TRUE 0 Uint8 15 40 FC Type 1 set up FALSE 0 VisibleString 15 41 Power Section 1 set up FALSE 0 VisibleStr...

Page 59: ...x Current 0 1 set up TRUE 2 Uint16 16 38 SL Controller State 0 1 set up TRUE 0 Uint8 16 50 External Reference 0 1 set up TRUE 1 Int16 16 51 Pulse Reference 0 1 set up TRUE 1 Int16 16 52 Feedback Unit...

Page 60: ...supplier 47 Control Voltage Fault X X X 24 V DC may be overloaded 51 AMT check U nom and I nom X Wrong setting for motor voltage and or motor current 52 AMT low I nom X Motor current is too low Check...

Page 61: ...Circuit 13 2000 8192 Braking 14 4000 16384 Mains ph loss Mains ph loss 15 8000 32768 AMT Not OK OVC active 16 10000 65536 Live zero error Live zero error AC brake 17 20000 131072 Internal fault 18 40...

Page 62: ...240 VAC 8 1 2 Mains Supply 3 x 200 240 VAC Normal overload 150 for 1 minute Frame M1 Frame M1 Frame M1 Frame M2 Frame M3 Frame M3 Frequency converter Typical Shaft Output kW P0K25 0 25 P0K37 0 37 P0K7...

Page 63: ...0 V A 1 9 3 5 5 9 8 5 11 5 14 4 19 2 24 8 Intermittent 3 x 380 440 V A 2 6 4 7 8 7 12 6 16 8 20 2 27 4 36 3 Continuous 3 x 440 480 V A 1 7 3 0 5 1 7 3 9 9 12 4 16 6 21 4 Intermittent 3 x 440 480 V A 2...

Page 64: ...ircuit capable of delivering not more than 100 000 RMS symmetrical Amperes 240 480 V maximum Motor output U V W Output voltage 0 100 of supply voltage Output frequency 0 200 Hz VVC 0 400 Hz u f Switch...

Page 65: ...01 02 NO Resistive load 250 V AC 2 A Max terminal load AC 15 1 on 01 02 NO Inductive load cos 0 4 250 V AC 0 2 A Max terminal load DC 1 1 on 01 02 NO Resistive load 30 V DC 2 A Max terminal load DC 13...

Page 66: ...ncy converter is operated at high ambient temperature the continuous output current should be decreased The frequency converter has been designed for operation at max 50 C ambient temperature with one...

Page 67: ...rame 132B0104 Nema Type 1 kit for M2 frame 132B0105 Nema Type 1 kit for M3 frame 132B0106 De coupling plate kit for M1 and M2 frames 132B0107 De coupling plate kit for M3 frame 132B0108 IP21 for M1 fr...

Page 68: ...ers 53 Conversion Index 45 D Danfoss Fc Control Profile 35 Data Readouts 58 Dc brake 42 Dc brake 41 De coupling Plate Kit 66 Derating For Ambient Temperature 65 Derating For Low Air Pressure 65 Derati...

Page 69: ...Dimensions 10 Mechanical Installation 9 Min Reference 22 Minimum Reference 21 Modbus Rtu 25 Modbus Rtu Message Framing Structure 26 Modbus Rtu Overview 25 Motor Connection 13 Motor Current 20 Motor D...

Page 70: ...9 Relay Output 64 Remote Mounting Kit 66 Residual Current Device 7 S S200 Switches 1 4 15 Serial Communication 19 Set up Number 17 Set up Software 17 Side by side Installation 9 Slip Compensation 41 4...

Page 71: ...e 18 Vlt Control Panel Lcp 11 66 Vlt Control Panel Lcp 12 66 Voltage Level 63 W Warnings And Alarms 59 Index VLT Micro Drive FC 51 Operating Instructions 70 MG 02 A4 02 VLT is a registered Danfoss tra...

Page 72: ...cess the product click on the green button Product Code Reference Product link VLT Micro Drive 132F0001 Buy on EAN VLT Micro Drive 132F0002 Buy on EAN VLT Micro Drive 132F0003 Buy on EAN VLT Micro Dri...

Page 73: ...o Drive 132F0026 Buy on EAN VLT Micro Drive 132F0028 Buy on EAN VLT Micro Drive 132F0030 Buy on EAN VLT Micro Drive 132F0058 Buy on EAN VLT Micro Drive 132F0059 Buy on EAN VLT Micro Drive 132F0060 Buy...

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