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Contents

1 Safety

3

Warnings

3

Symbols Used in This Manual

3

Operator's Safety

3

Avoid Filter Module Damage

4

2 Ordering Numbers

5

Description

5

Ordering Numbers, 380 - 415V, 50Hz

6

Ordering Numbers, 380 - 415V, 60Hz

6

Ordering Numbers, 440 - 480V, 60Hz

7

Ordering Numbers, 500 - 525V, 50Hz

7

Ordering Numbers, 690V, 50Hz

8

Calculation of the Exact Filter Size Needed

8

3 Specifications

9

General Technical Data

9

Environmental Data

9

Dimensions/Weight

10

Dimension Diagrams

11

4 Installation

15

Mechanical Installation

15

Ventilation

16

Cable lengths and cross sections

16

Capacitor Disconnect

18

Fuses

21

Over Temperature Switch

22

Operation on Different Mains Type

23

Typical Installation in a Panel or Other Enclosures

23

5 Commissioning

25

6 Appendix: Safety and Application Notes

27

General

27

Application as Directed

27

Transport and Storage

27

Installation

27

Electrical Installation

28

Operation

28

Maintenance and Service

28

AHF 005/010 Operating Instructions

Contents

MG.80.C2.02 - VLT

®

 is a registered Danfoss trademark

1

Summary of Contents for VLT AHF 005

Page 1: ...tal Data 9 Dimensions Weight 10 Dimension Diagrams 11 4 Installation 15 Mechanical Installation 15 Ventilation 16 Cable lengths and cross sections 16 Capacitor Disconnect 18 Fuses 21 Over Temperature...

Page 2: ...Index 29 Contents AHF 005 010 Operating Instructions 2 MG 80 C2 02 VLT is a registered Danfoss trademark...

Page 3: ...al contains different symbols that require special attention The symbols used are the following Warning of hazardous electrical voltage Warning of a general danger NB This note designates general usef...

Page 4: ...nfoss frequency converters 2 Do not use the drive system frequency converter motor load and filter if the equipment has been damaged 3 Modifications of the filters are not allowed 1 Safety AHF 005 010...

Page 5: ...ortion to 5 Current rating from 10A 370A AHF Filters can be paralleled for higher power modules One filter module can be used for several frequency converters High efficiency 0 98 User friendly commis...

Page 6: ...s are based on different operating conditions 2 1 3 Ordering Numbers 380 415V 60Hz Danfoss Frequency converter series Ordering Number IAHF N AQUA HVAC Automation HO Automation NO AHF 005 AHF 010 AMP P...

Page 7: ...ile FC 100 and FC 200 series are based on 110 torque application The pre calculated filter current may be varying from the input current ratings of FC 100 FC 200 and FC 300 series as stated in the res...

Page 8: ...om the input current ratings of FC 100 FC 200 and FC 300 series as stated in the respective operating instructions as these numbers are based on different operating conditions 2 1 7 Calculation of the...

Page 9: ...r is reduced to 10 or 5 typical values at nominal load If these conditions are not or only partially fulfilled a significant reduction of the harmonic components can still be achieved but the rated TH...

Page 10: ...s 289 A G 272 kg 600 lbs 289 A F 191 kg 421 lbs 324 A G 306 kg 675 lbs 324 A F 232 kg 511 lbs 370 A H 348 kg 767 lbs 370 A G 245 kg 540 lbs AHF 005 440 480 V AC 60Hz AHF 010 440 480 V AC 60Hz IAHF N F...

Page 11: ...kg 209 lbs 144 A G 160 kg 353 lbs 144 A E 125 kg 275 lbs 180 A G 200 kg 441 lbs 180 A F 140 kg 309 lbs 217 A H 300 kg 661 lbs 217 A G 180 kg 397 lbs 289 A G 200 kg 441 lbs 324 A H 250 kg 551 lbs 370...

Page 12: ...Illustration 3 3 Frame size D Illustration 3 4 Frame size E 3 Specifications AHF 005 010 Operating Instructions 12 MG 80 C2 02 VLT is a registered Danfoss trademark 3...

Page 13: ...Illustration 3 5 Frame size F Illustration 3 6 Frame size G AHF 005 010 Operating Instructions 3 Specifications MG 80 C2 02 VLT is a registered Danfoss trademark 13 3...

Page 14: ...eet NB Please allow an additional 30 mm of depth of the filter for the mounting feet NB Filter frame E H should only be transported upright i e by using the lifting hooks 3 Specifications AHF 005 010...

Page 15: ...rsions with bus bars frame size E H it is nec essary to mount the added covers to the connectors in order to achieve the protection type IP 20 Illustration 4 1 Clearance surrounding the AHF filter Bel...

Page 16: ...requency converters are installed in an enclosure with the harmonic filter AHF 0xx this heat generation must also be considered when calculating required airflow NB If the cooling air is polluted dust...

Page 17: ...rheat contactor copper NB Please consult the drive design guide to find the maximum allowed cable lenght between a terminal protection PTC and the drive input Enclosure Max cable size mm2 AWG Type Nom...

Page 18: ...Power Factor 130BB337 10 Illustration 4 2 Power Factor as a function of load In applications where this reactive current may not be accepted Terminals X3 1 X3 2 X3 3 and X4 1 X4 X4 3 are giving acces...

Page 19: ...A 22 26 27 25 34 144 A 29 35 39 35 50 180 A 37 44 51 46 61 217 A 44 53 69 53 79 289 A 58 70 78 74 101 324 A 66 79 87 85 121 370 A 73 88 99 135 Table 4 5 Capacitor disconnect ratings NB Only switch the...

Page 20: ...nnection diagram of filter and frequency converter assembly AB terminals are not Protected Extra Low Voltage PELV 4 Installation AHF 005 010 Operating Instructions 20 MG 80 C2 02 VLT is a registered D...

Page 21: ...G6624 50 35 175G6603 175G6625 50 43 175G6604 175G6626 63 72 175G6605 175G6627 125 101 175G6606 175G6628 160 144 175G6607 175G6629 250 180 175G6608 175G6630 315 217 175G6609 175G6631 315 289 175G6610 1...

Page 22: ...50Hz NB See the section on fuses in the Design Guide 4 1 6 Over Temperature Switch The Danfoss harmonic filters AHF 005 and AHF 010 are equipped with a galvanic isolated thermal switch not PELV that i...

Page 23: ...inches to a mains supply wires b motor wires of frequency converter c control and signal wires voltage range 48 V To obtain low resistive HF connections grounding screening and other metallic connecti...

Page 24: ...r and frequency converter 6 Mains supply wire of filter module 7 Mounting plate common star point 8 Potential equalisation 9 Filter AHF 0xx 10 Mains connection 11 PLC 12 Frequency converter 13 Mains f...

Page 25: ...ration of controller and or filter is possible First powering up 1 Switch on mains supply The filter is ready for operation at once 2 Check the readiness of the frequency converter Proceed in accordan...

Page 26: ...6 Appendix Safety and Application Notes AHF 005 010 Operating Instructions 26 MG 80 C2 02 VLT is a registered Danfoss trademark 6...

Page 27: ...ce with the EMC Directive 89 336 EEC The filter modules meet the requirements of the Low Voltage Directive 73 23 EEC The technical data and information on the connection conditions must be obtained fr...

Page 28: ...nd insulated 6 1 6 Operation Systems where filter modules are installed if applicable have to be equipped with additional monitoring and protective devices according to the valid safety regulations e...

Page 29: ...Data 9 I Installation 27 M Maintenance And Service 28 Mechanical Installation 15 Mounting Sequence Terminal Covers 15 O Operation 28 Operation On Different Mains Type 23 Operator s Safety 3 Ordering N...

Page 30: ...ransport And Storage 27 Typical Installation In A Panel Or Other Enclosures 23 V Ventilation 16 W Warnings 3 Index AHF 005 010 Operating Instructions 30 MG 80 C2 02 VLT is a registered Danfoss tradema...

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