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Danfoss PVG 100, Technical Information

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Standard Spools (Electrical and Mechanical Actuation) Throttled Open in Neutral, Linear Flow Characteristics

Symbol

Pressure Compensated Flow (Specified flow is at 15 bar pump margin pressure)
l/min [US gal/min]

A
40 [10.6]

B
65 [17.2]

C
100 [26.4]

D
130 [34.4]

E
150 [39.6]

F
180 [47.6]

4-way, 3-position, Throttled Open Neutral Position

11116606

11116607

11116608

11116609

11116610

11116611

Standard Mount

Option Mount

-

-

11090529

11090653

-

-

Standard Spools (Hydraulic and Mechanical Actuation), Throttled Open in Neutral, Linear Flow Characteristics

Symbol

Pressure Compensated Flow (Specified flow is at 15 bar pump margin pressure)
l/min [US gal/min]

A
40 [10.6]

B
65 [17.2]

C
100 [26.4]

D
130 [34.4]

E
150 [39.6]

F
180 [47.6]

4-way, 3 position, Throttled Open, Neutral Position

11116612

11116613

11116614

11116615

11116616

11116617

Standard Mount

Standard Spools (Electrical and Mechanical Actuation), Full Open in Neutral; Progressive Flow Characteristics

Symbol

Pressure Compensated Flow (Specified flow is at 15 bar pump margin pressure)

l/min [US gal/min]

A

40 [10.6]

B

65 [17.2]

C

100 [26.4]

D

130 [34.4]

E

150 [39.6]

F

180 [47.6]

4-way, 3 position, Full Open, Neutral Position

11121597

11121598

11121599

11121600

11121601

11145837

Standard Mount

Standard Spools (Hydraulic and Mechanical Actuation), Full Open in neutral; Linear Flow Characteristics

Symbol

Pressure Compensated Flow (Specified flow is at 15 bar pump margin pressure)
l/min [US gal/min]

A
40 [10.6]

B
65 [17.2]

C
100 [26.4]

D
130 [34.4]

E
150 [39.6]

F
180 [47.6]

4-way, 3 position, Full Open, Neutral Position

11121602

11121603

11121604

11121605

11121606

11005747

Standard Mount

Technical Information

PVG 100 Proportional Valve Group

Modules and code numbers

 

52 | 

©

 Danfoss | May 2018

520L0720 | BC00000039en-US0502

Summary of Contents for PVG 100

Page 1: ...Technical Information Proportional Valve Group PVG 100 www danfoss com ...

Page 2: ...r Engineering Tomorrow design 0501 November 2015 Various updates 0500 January 2014 Converted to Danfoss layout DITA CMS EB February 2006 August 2013 Various changes BA EA February 2005 New Edition AA Technical Information PVG 100 Proportional Valve Group 2 Danfoss May 2018 520L0720 BC00000039en US0502 ...

Page 3: ... friction detent 17 PVMF mechanical float position lock 17 PVBS main mpools for flow control standard 17 PVBS main spools for flow control with linear characteristic 18 Safety Building in safety 19 FMEA Failure Mode and Effect Analysis IEC EN 61508 19 Hazard and risk analysis ISO 12100 1 14121 19 Example of a control system for manlift 20 Examples of wiring block diagram 21 Example of fault monito...

Page 4: ... PVG 100 PVSI PVT Assembly Kit 47 PVBE End Bodies Assembly Kit 47 PVG 100 PVTI Interface Module Assembly Kit 47 PVB 32 Assembly Kit 47 PVG 32 Basic Modules with T0 PVBZ Compatible with PVG 100 48 PVG 32 Basic Modules with T0 PVB Compatible with PVG 100 49 Standard Spools for Electrical and Mechanical Actuation Progressive Flow Characteristics 50 Standard Spools for Hydraulic Actuation Progressive ...

Page 5: ...iority Valve 58 Examples 59 Module selection chart Exploded view for module selection 64 PVG 100 order specification Please state 69 Standard and option assembly 69 Reordering 70 Specification sheet Specification form 71 Specification example for PVPVM 72 Technical Information PVG 100 Proportional Valve Group Contents Danfoss May 2018 520L0720 BC00000039en US0502 5 ...

Page 6: ...ic Actuation PVHC Electrical Actuator High Current PVLA Anti Cavitation Valve PVLP Shock Valve PVM Mechanical Actuator PVMD Cover for Mechanical Activation PVMF Cover for Mechanical Float PVMR Cover for Friction Detent PVP Pump Side Module Inlet PVPC Plug for external pilot oil supply PVPD Open Center PVPF Dummy Spool PVPE Electrical Unloading Valve for PVPF PVPF Open Center PVP PVPH Hydraulic Unl...

Page 7: ...combination is specified General features PVG 100 load independent flow control Flow sharing for maximum controllability and safety Load independent flow control for precise operation and improved productivity Oil flow to an individual function is independent of the load pressure of this function regardless of sufficient or insufficient pump flow Oil flow to one function is independent of the load...

Page 8: ...egration PVB basic module Integrated pilot operated check valves in A and B work ports for low internal leakage Integrated pressure compensator Interchangeable spools Single and Dual Shock suction valves for A and B ports Different interchangeable spool variants All versions suitable for mechanical hydraulic and electrical actuation Versions PVG100 HF High Flow version for less total pressure loss...

Page 9: ...raulic actuation Remote control units Electrical remote control units PVRE PVRET PVREL PVRES Prof 1 Prof 1 CIP JS120 JS1000 Ball grip JS1000 PRO grip JS2000 JS6000 JS7000 Hydraulic remote control unit PVRHH Electrical and hydraulic remote control units PVRE electrical control unit 162F Prof 1 162F PVREL electrical control unit 155U PVRES electrical control unit 155B PVRH hydraulic control unit 155...

Page 10: ...matching spool The pressure relief valve 1 will open should the load pressure exceed the set value diverting pump flow back to tank Optional PVPC with check valve option may be used in systems where it is necessary to operate the PVG 100 valve by means of the electrical remote control without pump flow For additional information about PVPC refer to the publication 520L0344 Optional electrically ac...

Page 11: ...screws for ports A and B 4 LS line 10 Spring 12 or 20 bar 5 Logic cartridge for POC 11 Pressure matching spool 6 Pressure compensator 12 Orifice PVG 100 with closed center PVPV PVPVP PVPVM In load sensing systems the load pressure is led to the pump control via the LS connection 2 in the diagram below When the work functions are in the spring neutral position the LS pressure is drained to Technica...

Page 12: ...osed center priority steering PVPVP module The priority steering version of the PVPV will accommodate pump flows up to 250 l min 66 US gal min and Control Flow CF up to 60 l min 16 US gal min for dynamic steering systems Additional return port is included with the PVPVP module PVG 100 closed center PVPVM module The mid inlet version of the PVPV will accommodate pump flows up to 400 l min 106 US ga...

Page 13: ...odules Designed for low pressure drop at high return flows all PVT modules include facilities for PVLP shock valves insuring pressure passage spike protection during pump starvation recovery 1 LS relief valve 8 Logic cartridge for POC 2 LS connection 9 Pressure compensator Technical Information PVG 100 Proportional Valve Group Function Danfoss May 2018 520L0720 BC00000039en US0502 13 ...

Page 14: ...d the LS signal pressure The LS control monitors margin pressure to read system demand A drop in margin pressure means the system needs more flow A rise in margin pressure tells the LS control to decrease flow LS control with bleed orifice do not use with PVG valves The load sense signal line requires a bleed orifice to prevent high pressure lockup of the pump control Most load sensing control val...

Page 15: ...e pilot line to create a low pressure standby mode A proportional solenoid valve coupled with a microprocessor control can produce an infinite range of operating pressures between the low pressure standby setting and the PC setting Size the external valve and plumbing for a pilot flow of 3 8 l min 1 US gal min For additional system protection install a relief valve in the pump outlet line Remote p...

Page 16: ...isplacement In this condition actual system pressure depends on the actuator load For additional system protection install a relief valve in the pump outlet line Do not use the PVG 32 with bleed down load sense control Pressure compensated system characteristics Constant pressure and variable flow High pressure standby mode when flow is not needed System flow adjusts to meet system requirements Si...

Page 17: ...VMF mechanical float position lock Allows the float spool to be held in the float position after release of the mechanical handle PVMF standard mount only P A F Push in PVMF optional mount only P A F Pull out PVBS main mpools for flow control standard With post compensated valves the A and B work port flow will depend on the pressure drop across the main spool PVBS In open center systems this pres...

Page 18: ...sured at the P port of the valve The A and B work port flow will remain unchanged as long as the standby is unchanged PVBS main spools for flow control with linear characteristic PVBS main spools with linear characteristic deliver a higher flow gain directly proportional to the linear spool travel beyond the dead band Technical Information PVG 100 Proportional Valve Group Function 18 Danfoss May 2...

Page 19: ...is a tool used in new applications as it will indicate whether there are special safety considerations to be meet according to the machine directives EN 13849 Dependent on the determined levels conformety this analysis will determine if any extra requirements for the product design development process production process or maintenance i e the complete product life cycle W Warning All makes brands ...

Page 20: ... ensure the PLUS 1 main controllers correct function of the man lift Typical PVE wiring block diagram W Warning It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in conformity with the relevant machine directives Technical Information PVG 100 Proportional Valve Group Safety 20 Danfoss May 2018 520L0720 BC00000039en US050...

Page 21: ...f wiring block diagram Example 1 Fault detection output high on low off Alarm logic 2 Memory 3 E1 E2 Output AND OR UDC2 Error US Neutral detection Supply control signal neutral OFF Delay 1 UDC2 Error US PVEH with AMP connector PVEH with AMP connector Hydraulic deactivation Neutral detection Supply control signal neutral OFF Delay 1 PVE 1 PVE 2 Emergency stop Man present switch C C D B B A P301 318...

Page 22: ...l signal neutral OFF Delay 1 PVE 1 PVE 2 Fault detection Delay DI Logic Memory US DI A DI B 2 4 3 Output Fault detection Delay DI Logic Memory US DI A DI B 2 4 3 Output OR Emergency Stop Man present switch P301 319 UDC2 Error US DI B Error DI A UDC2 Error US Error DI A Hydraulic deactivation Fault monitoring for deactivation of the hydraulic system with extra fault inputs using the PVE s with DI D...

Page 23: ...lay DI Logic Memory US DI A DI B 2 4 3 Output Fault detection Delay DI Logic Memory US DI A DI B 2 4 3 Output OR Emergency Stop Man present switch P301 319 UDC2 Error US DI B Error DI A UDC2 Error US Error DI A Hydraulic deactivation System Control Logic e g PLUS 1 for signal monitoring and triggering signal for deactivation of the hydraulic system W Warning It is the equipment manufacturers respo...

Page 24: ...r pilot supply disconnect PVPP pilot oil supply shut off External cartridge valve connecting LS Pressure to Tank External cartridge valve connecting main Pressure to Tank PVG 120 Pump disconnect block for variable pumps PVPE full flow dump for the PVG 120 Technical Information PVG 100 Proportional Valve Group Safety 24 Danfoss May 2018 520L0720 BC00000039en US0502 ...

Page 25: ... 25 35 cm3 min 1 53 2 14 in3 min Max internal leakage with pilot operated check valve at 200 bar 2900 psi and 21 mm2 s 102 SUS A B T without shock valve 1 cm3 min 0 06 in3 min A B T with shock valve 6 cm3 min 0 37 in3 min Oil temperature inlet temperature Recommended temperature 30 60 C 86 140 F Min temperature 30 C 22 F Max temperature 90 C 194 F Oil viscosity Operating range 12 75 mm2 s 65 347 S...

Page 26: ...pool travel Max 0 235 0 500 0 230 0 230 Rated 0 180 0 320 0 150 0 150 Min 0 120 0 250 0 120 0 120 From maximum spool travel to neutral position Max 0 175 0 550 0 175 0 175 Rated 0 090 0 400 0 090 0 090 Min 0 065 0 300 0 065 0 065 Constant voltage From neutral position to maximum spool travel Max Rated Min 0 500 0 320 0 250 0 200 0 120 0 050 0 200 0 120 0 050 From maximum spool travel to neutral po...

Page 27: ...11 V to 32 V max ripple 5 Current consumption at rated voltage PVEH PVES PVEA 0 57 0 28 A 12 V 0 3 0 15 A 24 V Signal voltage neutral 0 5 UDC A port B port 0 25 UDC to 0 75 UDC Signal current at rated voltage 0 25 mA to 0 70 mA Input impedance in relation to 0 5 UDC 12 KΩ Input capacitor 100 ηF Power consumption PVEH PVES PVEA 7 3 5 W For detailed information see PVE actuator catalog 520L0553 Tech...

Page 28: ...andby pressure equals the pressure drop P T see the diagram above A pump flow of 150 l min led to tank across the pressure adjusting spool will generate a standby pressure of app 15 bar PVP with 12 bar spring The according main spool flow ratings will correspond to the curves For PVPs with a 20 bar spring the standby pressure available will be 20 bar or higher Hence the according main spool flow r...

Page 29: ...ressure Therefore work port flow will change with load pressure thus pressure compensated flow will not be obtained PVG 100 pressure drop for PVB basic module Pressure drop PVB at max main spool travel l min A B Q V310 203 C US gal min QA B psi bar 0 p p 100 200 300 400 500 600 700 800 900 D D A B T max spool travel 40 80 120 160 200 240 280 320 360 400 440 PVG 100 30 0 10 20 40 50 60 60 0 30 105 ...

Page 30: ...ls A to F 20 bar 290 psi a in PVM 0 24 0 16 0 20 0 28 0 08 0 12 0 0 04 bar p PVH s U DC U PVE psi 13 11 0 70 0 65 160 218 0 75 15 157 689 11 9 5 7 0 60 0 50 0 55 130 100 73 p PVH PVM P US 0 25 50 75 100 125 150 175 200 225 0 2 3 4 5 6 7 mm 1 60 50 30 40 10 20 A B 0 A 190 250 B C D E F a l min gal min Q A B Q A B Set pressure difference between pump pressure and LS signal 20 bar 290 psi measured at...

Page 31: ...VH PVM PVH US 225 0 10 20 30 40 50 50 0 0 25 1 2 3 4 75 125 100 175 150 200 60 P A B 5 6 7 mm PVM A 190 B C D E F gal min Q l min l min A B Q A B a Set pressure difference between pump pressure and LS signal 15 bar 218 psi measured at the P port of the valve PVLP shock and suction valve Technical Information PVG 100 Proportional Valve Group Technical characteristics Danfoss May 2018 520L0720 BC000...

Page 32: ... 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 0 32 0 28 0 24 0 20 0 16 0 12 0 08 0 04 0 0 04 0 08 0 12 0 16 0 20 0 24 0 28 45 40 35 30 25 20 15 10 5 US UDC mm in PVM PVM PVE P A F P B l min US gal min Q 0 25 0 30 0 35 0 40 0 45 0 50 0 55 0 60 0 65 0 65 0 70 P301 789 F Spool E Spool D Spool C Spool B Spool A Spool Technical Information PVG 100 Proportiona...

Page 33: ...mA 280 560 mA 500 1000 mA PVHC current response and hysteresis 25 bar Pp 21 ctS 25 C The ideal curve is determined by the main spool neutral spring The PVHC has high hysteresis The hysteresis is affected by viscosity friction flow forces dither frequency and modulation frequency The spool position will shift when conditions are changed e g temperature change Technical Information PVG 100 Proportio...

Page 34: ...w the PC setting of the pump by the LS margin 300 250 T0 P Pp Pgage A B B B B T A A A 240 240 160 270 bar PC setting with 20 bar LS margin P301 790 Electrically actuated PVG 100 variable displacement pump PVB 100 with integrated pilot operated check valves P301 232 A A B B A A B B Technical Information PVG 100 Proportional Valve Group Hydraulic systems 34 Danfoss May 2018 520L0720 BC00000039en US0...

Page 35: ... actuated PVG 100 32 fixed displ pump PVB 100 32 with integrated pilot operated check valves Technical Information PVG 100 Proportional Valve Group Hydraulic systems Danfoss May 2018 520L0720 BC00000039en US0502 35 ...

Page 36: ...Before using other biodegradable fluids please consult the Danfoss Organization Particle Content Degree of Contamination Oil filtration must prevent the particle content from exceeding an acceptable level i e an acceptable degree of contamination Maximum contamination for is 23 19 16 see ISO 4406 Calibration in accordance with the ACFTD method A degree of contamination of 23 19 16 can be maintaine...

Page 37: ... large particles Such particles can appear in the system as a result of pump damage hose fracture use of quick couplings filter damage starting up contamination etc The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of 150 µm Bursting pressure drop for internal filters is 25 bar 360 psi Technical Information PVG 100 Proportional Valve Group Other operating conditio...

Page 38: ... of this the PVE or PV cover PVH PVMD PVMR PVMF or PVHC would be on the A port side of the valve The PVBS in PVG 100 are not symmetric Because of this the Load Sense Ls holes in the PVBS main spool must be installed so that they are on the B port side of the PVB Standard mounting spool upper PVBS vs Option mounting spool below PVBS LS holes Before determining spool part numbers determine whether t...

Page 39: ...Open center pump side module for pumps with fixed displacement Max pump flow 250 l min 66 US gal min With pilot supply for PVH PVHC actuation Accumulator port and facility for pilot shut off valve PVPP 12 bar spring 11013071 11013072 20 bar spring 11013073 11013074 Spring for pressure matching spool PVPF only PVPD dummy spool PVPE PVPH should be specified with any PVPF module PVPE PVPH will electr...

Page 40: ...nt Max pump flow 250 l min 66 US gal min With pilot supply for PVH PVHC actuation With pilot gauge port 11013069 11013070 P301 056 T0 P T0 LS T P LS Refer to PVPP in PVP Accessory Section Pgage PP PP Closed Center Pump Side Module for pumps with variable displacement Max pump flow 250 l min 66 US gal min With pilot supply for PVE actuation With pilot gauge port Accumulator port and facility for pi...

Page 41: ...VHC actuation 11013077 11013078 PVPVM Closed Center Mid Inlet Modules for Pumps with Variable Displacement Symbol Description Code Number BSP port P 1 Code 62 Metric flange LS TO Pg Pp G SAE port P 1 Code 62 Metric flange LS TO Pg Pp 9 16 18 UNF T0 P Pgage PP PP T0 LS LS T P LS PVPVM Mid modules for pumps with variable displ Max pump flow 400 l min 106 US gal min With pilot supply for PVE actuatio...

Page 42: ... to have maximum pressure reduced Only compatible with PVPVP PVB PVPVM and PVT insure that shock valve is allowed to drain to a tank To be used with PVB end modules Not compatible with PVMR or PVMF Spools PVB 100 Basic Modules for use with exposed spools seal plate on A port side included Symbol Description Code Number BSP port G SAE port 1 1 16 12 UNF P301 125 Shown with PVLP Facility PVLP not in...

Page 43: ...lever kit 22 5 157B3171 157B3191 PVM aluminum housing Standard spring centered with base lever kit 37 5 157B3172 157B3192 PVM aluminum housing Without actuation lever and base Shaft for mounting of actuation lever 157B3173 157B3193 PVM aluminum housing Without actuation lever 37 5 157B3174 157B3194 PVM aluminum housing With base kit 22 5 157B3175 157B3195 PVM cast Iron housing Standard spring cent...

Page 44: ...uator module for main spool control in PVG 32 and PVG 100 The actuator uses two current controlled proportional pressure reducing valves 11112037 11112036 11112038 11112039 PVEA PVEH PVES Proportional Actuation Symbol Description Hirschmann AMP Deutsch 11 32 V 11 32 V 11 32 V PVEA Standard active fault monitoring 157B4734 157B4792 Standard passive fault monitoring 157B4735 11107365 PVEA DI Standar...

Page 45: ... 11079034 11079033 PVEA with flows over 130 l min 34 3 US gal min may not shift spool to full stroke Refer to catalog 520L0553 for more PVE information PVLA Anti Cavitation Valve Fitted into PVB Symbol Description Code number Pp T0 LSLScomp T P PVLA A B 1 2 P301 134 PVLA Anti cavitation valve installed in PVLP cavity of PVB 157B2001 Work Port Open To Tank A B 1 2 P301 135 T T0 P LS LScomp PP Cap F...

Page 46: ...10 3045 157B2210 230 3335 157B2230 240 3480 157B2240 250 3625 157B2250 265 3843 157B2265 280 4061 157B2280 300 4351 157B2300 320 4641 157B2320 350 5075 157B2350 PVT 100 Tank Module Symbol Description Port size Code number PVT Without active elements With T port PVLP shock valve facility G 1 161B2500 15 8 UNF 161B2520 PVT Without active elements With T port PVLP shock valve facility With LX connect...

Page 47: ...n Code number 1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB Tie bolts and seals 11081671 11017005 11017006 11017007 11017008 11017009 11017010 11017011 PVG 100 PVTI Interface Module Assembly Kit Description Code number 0 PVB 1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB Tie bolts and seals 11143008 161B8021 161B8022 161B8023 161B8024 161B8025 161B8026 161B8027 161B8028 PVB 32 Assembly Kit Desc...

Page 48: ...r With pilot operated check valves on work port B Compensated work port flow A B 100 l min 26 4 US gal min Max work port pressure 210 bar 3045 psi 6251 6261 6661 With compensator With pilot operated check valves on work port A and B Compensated work port flow A B 100 l min 26 4 US gal min Max work port pressure 210 bar 3045 psi 6252 6652 6262 6662 With compensator With pilot operated check valves ...

Page 49: ... Can be used where load holding valves prevent oil from flowing back through the channel P 6010 6410 Load drop check valve 6110 6909 6140 6904 With compensator valve 6210 6922 6240 6906 With compensator valve Adjustable LS A B limiting valves External LS connection port A B Also used for float position spools 6213 6613 6243 6643 Connection A and B port G 1 2 7 8 in 14 Refer to Publication 520L0344...

Page 50: ...3092 11013093 11013094 11013095 11013096 4 way 4 position Throttled Open Neutral Position Electric Float P A F 11016865 11016866 11016867 11016868 11016869 11016870 Standard Mount Option Mount 11016871 11016872 11016873 11016874 11016875 11016876 Standard Spools for Hydraulic Actuation Progressive Flow Characteristics Symbol Pressure compensated Flow Specified flow is at 15 bar pump margin pressur...

Page 51: ...013114 Spools for Mechanical Float position PVMF not compatible with PVBZ 100 Progressive Flow Characteristics Symbol Pressure Compensated Flow Specified flow is at 15 bar pump margin pressure l min US gal min A 40 10 6 B 65 17 2 C 100 26 4 D 130 34 4 E 150 39 6 F 180 47 6 4 way 4 position Closed Neutral Position 161B9822 161B9823 161B9824 161B9825 161B9826 161B9827 Standard Mount Option Mount 110...

Page 52: ...11116613 11116614 11116615 11116616 11116617 Standard Mount Standard Spools Electrical and Mechanical Actuation Full Open in Neutral Progressive Flow Characteristics Symbol Pressure Compensated Flow Specified flow is at 15 bar pump margin pressure l min US gal min A 40 10 6 B 65 17 2 C 100 26 4 D 130 34 4 E 150 39 6 F 180 47 6 4 way 3 position Full Open Neutral Position 11121597 11121598 11121599 ...

Page 53: ... Mount Option Mount 11102201 11102206 High Flow Spools Hydraulic and Mechanical Actuation Progressive Flow Characteristics High Flow Spools Hydraulic and Mechanical Actuation Symbol Pressure Compensated Flow Specified flow is at 15 bar pump margin pressure 210 l min 55 4 US gal min 240 l min 63 4 US gal min 4 way 3 position Closed Neutral Position 11102186 11102190 Standard Mount Option Mount 1110...

Page 54: ...8956 Exposed spools Progressive Flow Characteristics The following spools are available with an exposed tang for mechanical actuation These spools are only available for standard mounting PVB part number includes seal plate P301 136 020065 Symbol Pressure compensated flow l min US gal min A 40 10 6 B 65 17 2 C 100 26 4 D 130 34 4 E 150 39 6 F 180 47 6 4 Way 3 Position Closed Neutral Position Stand...

Page 55: ...PVG 100 dimensions in general P301 064 Technical Information PVG 100 Proportional Valve Group Dimensions Danfoss May 2018 520L0720 BC00000039en US0502 55 ...

Page 56: ...Tank port G1 15 16 in 12UNF J Mounting thread M12 x 14 mm deep To avoid spool bind or leakage between sections caused by uneven mounting surfaces it is recommended to only use 3 of 4 mounting holes provided 1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB L1 mm 80 128 176 224 272 320 368 416 in 3 15 5 04 6 93 8 82 10 71 12 60 14 49 16 38 Technical Information PVG 100 Proportional Valve Group Dimens...

Page 57: ...6 464 512 in 6 93 8 82 10 71 12 60 14 49 16 38 18 27 20 16 PVG 100 32 closed center PVPV Pp accumulator G 9 16 in 18UNF E Port A and B PVB 100 G 11 16 inin 12 UNF Technical Information PVG 100 Proportional Valve Group Dimensions Danfoss May 2018 520L0720 BC00000039en US0502 57 ...

Page 58: ...388 436 484 532 in 3 94 5 83 7 72 9 61 11 50 13 39 15 28 17 16 19 05 20 94 L3 mm 245 293 341 389 437 485 533 581 629 in 9 64 11 54 13 43 15 31 17 20 19 09 20 98 22 87 24 76 It is recommended not to exceed 10 PVB 100 32 in a valve group PVG 100 Closed Center PVP with Integrated Priority Valve CF G in 16 UNF K LX connection G 9 16 in 18 UNF LS G 9 16 in 18 UNF Lst LS for steering unit G 9 16 in 18 U...

Page 59: ...40E 161 3 0 6 34 0 12 Inlet Ports 161 3 6 34 0 12 Tank Ports 111 5 2 5 4 39 0 1 LX Ports 9 16 18 SAE 3X Torque 38 42 N m 131 2 5 5 16 0 1 To port 9 16 18 SAE 12 2 0 47 0 08 161 3 6 34 0 12 Work Ports 173 3 6 81 0 12 83 3 27 44 1 73 60 2 36 247 9 72 12 5 2 0 49 0 08 12 5 2 0 49 0 08 39 2 1 53 0 08 224 2 5 9 6 0 1 235 3 9 25 0 12 268 10 55 135 2 5 5 31 0 1 183 2 5 7 2 0 1 201 REF 175 REF Outlet port...

Page 60: ...PVM with two PVT modules P301 791 176 0 6 93 231 0 9 09 407 0 16 02 118 0 4 65 85 0 3 35 Technical Information PVG 100 Proportional Valve Group Dimensions 60 Danfoss May 2018 520L0720 BC00000039en US0502 ...

Page 61: ...VT and one PVBE 185 0 7 28 240 0 9 45 416 0 16 38 118 0 4 65 81 0 3 19 474 0 18 66 40 0 1 57 85 0 3 35 Technical Information PVG 100 Proportional Valve Group Dimensions Danfoss May 2018 520L0720 BC00000039en US0502 61 ...

Page 62: ...mounting bracket 182 5 7 19 12 9 0 51 x2 R7 8 R0 31 x4 R12 5 R0 49 x2 52 5 2 07 12 5 0 49 165 0 6 50 17 5 0 69 17 5 0 69 50 0 1 97 17 5 0 69 40 6 1 60 141 9 5 59 165 0 6 50 6 3 0 25 R4 0 R0 16 R10 2 R0 40 P301 794 Technical Information PVG 100 Proportional Valve Group Dimensions 62 Danfoss May 2018 520L0720 BC00000039en US0502 ...

Page 63: ... 1 77 59 8 2 36 14 8 0 58 218 9 8 62 9 9 0 39 26 2 1 03 9 7 0 38 16 0 0 63 86 0 3 39 10 0 0 40 P301 795 Technical Information PVG 100 Proportional Valve Group Dimensions Danfoss May 2018 520L0720 BC00000039en US0502 63 ...

Page 64: ...B5140 161B5142 11013065 11013067 11013071 11013073 P 15 16 UNF 161B5510 161B5512 161B5540 161B5542 11013066 11013068 11013072 11013074 Weight 8 5 kg 12 3 lb PVP 100 Pump Side Module Closed center PVPV with pilot supply Port includes pilot gauge port Closed center PVPV with pilot supply for PVE for PVE and facility for pilot shut off for PVE with integrated priority function for PVH PVHC for PVH PV...

Page 65: ...50 161B6260 161B6660 With pilot operated check valve 161B6252 161B6652 161B6262 161B6662 Open spools PVB 11051707 11051708 11051709 11051710 Open spools PVBZ 11051711 11051712 11051713 11051714 End module 11036948 11006889 11070866 Module with tank port in bottom 11006887 PVB module twin shock valve 11077581 Weight kg lb 5 5 kg 12 13 lb PVB Basic Module High Flow 20 mm Code no Without facilities f...

Page 66: ...shock valves A and B G 1 1 16 12 G 1 1 16 12 Open spools PVB 11051707 11051708 11051709 11051710 Open spools PVBZ 11051711 11051712 11051713 11051714 PVLA Anti Cavitation Valve PVLA Code No Weight Cap A or B 157B2002 0 04 kg 0 09 lb Valve A or B 157B2001 0 05 kg 0 1 lb PVLP shock and anti cavitation valves Code no 157B 2032 2050 2063 2080 2100 2125 2140 2150 2160 2175 Setting bar 32 50 63 80 100 1...

Page 67: ...e fault mon 157B4036 157B4037 157B4096 PVEP active fault mon 11034832 PVES active fault mon PVES passive fault mon 157B4832 157B4833 157B4834 157B4835 157B4892 11089276 PVED CC Can Bus interface 11079034 11079033 PVEA with flows over 130 l min 34 3 US gal min may not shift spool to full stroke Refer to catalog 520L0553 for more PVE information PVHC High Current PWM Actuator Code No 12 V 24 V Amp 1...

Page 68: ... 161B8021 161B8022 161B8023 161B8024 161B8025 161B8026 161B8027 161B8028 Assembly Kit PVG100 for PVB End module must be used with bottom tank ported PVB Description Code No 1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB Tie bolts and seals 11081671 11017005 11017006 11017007 11017008 11017009 11017010 11017011 Assembly Kit PVB 32 Description Code No 1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB...

Page 69: ...he next page The form can be obtained from the Danfoss Sales Organization Both the module selection chart on the previous pages and the order form are divided into fields 0 1 10 11 12 13 a b and c Each module has its own field 0 Pump side module PVP Plug for external pilot oil supply PVPC Electrical unloading valve PVPE Electrical pilot shut off valve PVPE 1 10 Basic valves PVB 13 Main spool PVBS ...

Page 70: ... a Reordering The space at the top right hand corner of the form is for Danfoss to fill in The code number for the whole of the specified valve group PVG No is entered here In the event of a repeat order all you have to do is enter the number Danfoss has given on the initial confirmation of order Technical Information PVG 100 Proportional Valve Group PVG 100 order specification 70 Danfoss May 2018...

Page 71: ...Specification form Technical Information PVG 100 Proportional Valve Group Specification sheet Danfoss May 2018 520L0720 BC00000039en US0502 71 ...

Page 72: ...Fault Monitoring a b b b LSA bar LSB bar b a PVM PVB PVBS PVEH G Proportional Active Fault Monitoring a b b b LSA bar LSB bar b a a b b b LSA bar LSB bar b a a b b b LSA bar LSB bar b a a b b b LSA bar LSB bar b a a b b b LSA bar LSB bar b a a b b b LSA bar LSB bar b 13 PVT PVLP b BUSINESS TYPE 14 EAU 15 PVAS Filled in by Date A Port 0 11144936 B Port 11017006 PVG Specification PVG100 X Applicatio...

Page 73: ...Technical Information PVG 100 Proportional Valve Group Danfoss May 2018 520L0720 BC00000039en US0502 73 ...

Page 74: ...Technical Information PVG 100 Proportional Valve Group 74 Danfoss May 2018 520L0720 BC00000039en US0502 ...

Page 75: ...Technical Information PVG 100 Proportional Valve Group Danfoss May 2018 520L0720 BC00000039en US0502 75 ...

Page 76: ...Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong New District Shanghai China 201206 Phone 86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues brochure...

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