Danfoss MAGFLO MAG 1100 User Manual Download

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SAP No.

521H0879

DKFD.PS.027.W3.22

Handbook

MAGFLO

Electromagnetic flowmeters
Sensor types MAG 1100, MAG 3100, MAG 5100 W
Signal converter types MAG 5000, MAG 6000

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Summary of Contents for MAGFLO MAG 1100

Page 1: ...SAP No 521H0879 DKFD PS 027 W3 22 Handbook MAGFLO Electromagnetic flowmeters Sensor types MAG 1100 MAG 3100 MAG 5100 W Signal converter types MAG 5000 MAG 6000 FLOW DIVISION SIMPLY BETTER...

Page 2: ...h No Yes Approvals ULc general purpose ULc general purpose FM Class 1 division 2 FM Class 1 division 2 MAG 1100 MAG 1100 MAG 3100 MAG 3100 W MAG 5100 W FOOD Size inch 1 4 4 3 8 4 1 2 78 1 48 1 48 Conn...

Page 3: ...tion diagram 48 7 2 Wiring diagram for signal converter and sensor 49 7 2 1 Integral installation 49 7 2 2 Remote installation wall mount NEMA 6 enclosure 49 7 2 3 Rack mount NEMA 2 enclosure 50 7 2 4...

Page 4: ...OM memory unit which stores sensor calibration data and signal converter settings for the lifetime of the product At commissioning the flowmeter commences measurement without any initial programming T...

Page 5: ...emely high 1014 W which allows flow measurements on fluids with conductivities as low as 1 mS cm Measuring errors due to cable capacitance are eliminated due to active cable screening Digital signal p...

Page 6: ...4404 Stainless steel AISI 316 1 4436 Stainless steel AISI 316L 1 4404 Stainless steel AISI 316 1 4436 Terminal box Standard Fiberglass reinforced polyamide Fiberglass reinforced polyamide Stainless s...

Page 7: ...2 1 Max T 175 F 11 2 2 21 2 Max T 160 F 3 4 Max T 140 F Ambient temperature Remote mount signal converter 40 F to 210 F Remote mount signal converter 40 F to 210 F Integral mount signal converter 5 F...

Page 8: ...psi 0 15 to 600 psi Natural rubber Linatex 0 15 to 600 psi 0 15 to 600 psi Ebonite 0 15 to 1500 psi 0 15 to 1500 psi PTFE teflon 1 2 24 Max 210 F 4 5 to 750 psi 4 5 to 600 psi 1 2 12 Max 350 F 9 0 to...

Page 9: ...35 DN 50 600 500 psi AWWA C 207 28 78 Class D 145 psi 28 48 Class D 145 psi Electrodes Standard AISI 316 Ti 1 4571 AISI 316 Ti 1 4571 Option Hastelloy C 276 Platinum Iridium Titanium AISI 316 Ti Cera...

Page 10: ...ns to EN 60068 2 36 Test pressure 1 5 nominal pressure Flanges EN 1092 1 Standard 600 psi 2 6 200 psi 150 psi 8 12 150 psi Option 8 12 200 psi 200 psi ANSI B16 5 Standard Class 150 lb Class 150 lb 14...

Page 11: ...n Time constant Time constant as current output time constant Zero point adjustment Automatic Electrode input impedance 1 x 1014 W Excitation frequency Sensor size depending pulsating d c current 125...

Page 12: ...tment Automatic Electrode input impedance 1 x 1014 W Excitation frequency Sensor size depending pulsating d c current 125 mA Ambient temperature Display version during operation 5 to 120 F Blind versi...

Page 13: ...fety barrier ia ib for sizes up to 12 Application For use together with MAG 5000 and 6000 rack mount to clean the electrodes on MAG 1100 MAG 3100 or MAG 5100 W NB Must not be used with intrinsically s...

Page 14: ...oltage Un 1 Warming up time 30 min Incorporation in pipe section Inlet section 10 Nominal pipe size sizes up to 48 5 Nominal pipe size sizes up to 48 Outlet section 5 Nominal pipe size sizes up to 48...

Page 15: ...directional mode Unidirectional mode 0 20 mA 4 20 mA Frequency Pulse output Relay Power down Active Error relay No error Error Limit switch or 1 set point 2 set points direction switch Low flow Interm...

Page 16: ...n blue black Outside color Grey Grey Ext diameter 0 3 0 32 Conductor Flexible CU Flexible CU Isolation material PVC PVC Amb temperature Flexible installation 23 to 160 F 23 to 160 F Non flexible insta...

Page 17: ...antity Q and sensor dimension size Guidelines for selection of sensor Min measuring range 0 0 8 ft sec Max measuring range 0 33 ft sec Normally the sensor is selected so that the nominal flow velocity...

Page 18: ...l purpose sewage EPDM Drinking water sea water PTFE Agressive chemicals paper and pulp high temperature applications Linatex Abrasive media and mining slurries Ebonite Drinking water 3 2 3 Electrode s...

Page 19: ...pe flanges and gaskets For accurate flow measurement the sensor must be installed in a section of straight pipe free of valves elbows tees etc Min 5 x I D upstream Min 3 x I D downstream Installationi...

Page 20: ...ter reduction from 4 to 3 d1 d2 0 8 gives a pressure drop of 0 04 psi Vacuum Installation in large pipes The electrical potential of the liquid must al ways be equal to the electrical potential of the...

Page 21: ...sor should be potted with the optional IP68 submersion kit and suitable coil and electrode cables should be used prior to burying The use of pea gravel at least 12 inches all around the sensor is reco...

Page 22: ...only take place with liquid in the pipe This can be achieved via the empty pipe detection It is therefore recommended to select empty pipe detection ON when using the cleaning unit The cleaning seque...

Page 23: ...he sensor for a specific flow range After sealing the data on the signal converter must not be changed 3 5 Custody transfer approval The sealing of the signal converter is done by placing sealing mark...

Page 24: ...CENELEC standard Ex Designates explosion proof material and indicates that the apparatus has been approved in accordance with a certificate issued i Intrinsic safety is a protection ensuring that the...

Page 25: ...6 57 4 7 28 7 31 7 48 7 20 7 76 The MAG 1100 1 4 and 3 8 are prepared for assembly with the 1 2 pipe connection The built in length L varies dependent on the gasket choice Without gasket EPDM Graphite...

Page 26: ...46 12 48 7 98 14 01 3 05 0 98 1 02 4 9 11 2 3 70 6 93 12 95 8 72 14 74 3 58 1 57 1 50 7 5 2 4 09 7 24 13 27 9 59 15 61 4 68 1 97 1 97 9 2 21 2 5 16 7 64 13 66 10 20 16 22 5 12 2 56 2 60 12 0 3 6 14 7...

Page 27: ...1 1 2 0 62 3 4 1 1 1 1 2 0 87 1 1 1 2 1 1 2 1 1 2 1 37 1 1 2 2 2 1 1 2 1 87 2 2 1 2 2 1 2 1 3 4 2 37 2 1 2 3 3 2 2 87 3 4 4 2 3 83 4 Adapter size Sensor size Clamp type Tri Clamp Di Do inch inch inch...

Page 28: ...14 362 14 3 550 21 7 550 21 7 N A N A 550 21 7 N A N A 400 16 387 15 2 600 23 6 600 23 6 N A N A 600 23 6 N A N A 450 18 418 16 5 600 23 6 600 23 6 N A N A 600 23 6 N A N A 500 20 443 17 4 625 24 6 6...

Page 29: ...512 1129 550 1213 N A N A N A N A 539 1188 1000 40 650 1433 732 1614 N A N A N A N A 670 1477 42 N A N A N A N A N A N A N A N A 700 1544 1100 44 N A N A N A N A N A N A N A N A 1100 2426 1200 48 990...

Page 30: ...9 17 48 19 69 19 69 19 69 23 62 26 77 19 69 19 69 0 06 0 31 176 14 14 25 20 20 10 63 17 76 21 65 21 65 21 65 27 56 31 50 21 65 21 65 0 06 0 31 242 16 15 24 21 18 10 63 19 76 23 62 23 62 23 62 29 53 23...

Page 31: ...f neoprene EPDM Linatex and ebonite Type E flanges for liners of PTFE Note MAG 3100 high temperature PTFE is always equipped with 2 pcs type E grounding flanges 4 5 Signal converter Integral mount sig...

Page 32: ...ht Wall mounting converter Weight excl signal converter 8 0 lbs Wall mounting converter with cleaning unit or intrincically safe barrier Weight excl signal converter 7 0 lbs Front panel mounting kit W...

Page 33: ...mounting kit for converter with intrinsi cally safe barrier or cleaningunit Weight 2 0 lbs Weight 2 0 lbs 4 Dimensions and weight Front panel mounting kit for converter with intrinsi cally safe barrie...

Page 34: ...s B Potential equalization using earth strap supplied C Potential equalization with electri cally conductive graphite gaskets D Potential equalization using sepa rate potential equalization ring Elect...

Page 35: ...ected Remote installation The shield must only be connected at the sen sor end via a 1 5 mF capacitor The shield must never be connected at both ends Isolated sensor If above mentioned connections are...

Page 36: ...tthe2pinconnectorand3pinconnector as shown Note In earlier version the 3 pin connector was a 5 pin connector Step 4 Mount the connection plate in the terminal box The SENSORPROM unit connections will...

Page 37: ...t in order to obtain NEMA enclosure rating Step 5 Snap lock the outer frame onto the control pad click The signal converter can be mounted in either direction as the arrow indicates without turning th...

Page 38: ...by power on Step 2 All signal converter types Fit and connect the electrode and coil cables as shown in section 7 Electrical connections The unshielded cable ends must be kept as short as possible The...

Page 39: ...G 6000 MAG 5000 Step 3 Wall mounting Mount wall bracket on a wall or in the back of a panel Mount the wall mounting on a vertical or hori zontal pipe using an ordinary hose clamp or a duct strap Verti...

Page 40: ...wall bracket Mount an earth wire between PE on the connection board and bottom of connection box Step 5 wall mounting Mount the connection board in the terminal box Fix the con nection board with the...

Page 41: ...lied with the sensor in the terminal box Step 4 Rack mount units Mount the guide rails in the rack system as shown Distance between guide rails is 4 52 inch Guide rails are supplied with the rack syst...

Page 42: ...e bottom of the MAG 6000 signal converter 6 Installation of signal converter 6 2 5 Add on modules MAG 6000 only Press the add on module forwards as far as possible The add on module has now been insta...

Page 43: ...t units Mount the SENSORPROM memory unit on the connection board as shown The SENSORPROM unit is supplied with the sensor in the terminal box The connection board for NEMA 4X wall mounting boxes must...

Page 44: ...emory unit on the connection board as shown The SENSORPROM unit is supplied with the sensor in the terminal box Step 4 Rack mount units Fit the enclosure in a cut out at the front of a panel Fasten th...

Page 45: ...The SENSORPROM unit is supplied with the sensor in the terminal box Step 4 Rack mount units Mount the connection board in the back of the enclosure Step 5 Rack mount units Connect the cables as shown...

Page 46: ...plied with the signal converter is not used Step 4 Rack mount units Mount the guide rails in the rack system as shown Distance between guide rails is 4 52 inch Guide rails are supplied with the rack s...

Page 47: ...he rack system as shown Distance between guide rails is 4 52 inch Guide rails are supplied with the rack system and not with the signal converter Step 5 Rack mount units Mount the connection board as...

Page 48: ...en using long cables in an electrically noisy environment we recommend using shielded cable in metal conduit See page 15 for max cable lengths Electrode cables Dotted connections only to be used when...

Page 49: ...lation transformer The terminal PE must not be connected Sensor cables Unshielded cable ends must be as short as possible and the two cables must be kept separate Cables must not be spliced Terminals...

Page 50: ...50 MAGFLO 7 Electrical connection Elec con 7 2 3 Rack mount NEMA 2 enclosure 7 2 4 Wallmount NEMA 4X enclosure 7 2 5 Rack mount with safety barrier NEMA 2 EEx ia ib up to 12...

Page 51: ...51 MAGFLO 7 Electrical connection Elec con 7 2 6 Wall mount with safety barrier NEMA 6 EEx ia ib up to 12 7 2 7 Rack mount NEMA 2 with cleaningunit 7 2 8 Wallmount NEMA 6 with cleaningunit...

Page 52: ...flow values flowmeter settings and error messages The upper line is for primary flow readings and will always show either flow rate totalizer 1 or totalizer 2 The line is divided into 3 fields S Sign...

Page 53: ...top up key for 2 seconds The setup menu operates in two modes View mode Setup mode View mode is a read only mode The pre selected settings can only be viewed Setup mode is a read and write mode The p...

Page 54: ...54 MAGFLO 8 Start up programming Start up programming 8 3 1 MAG 5000 and MAG 6000 Menu overview...

Page 55: ...55 MAGFLO 8 Start up programming Start up programming 8 3 2 MAG 6000 CT Menu overview...

Page 56: ...supply frequency corresponding to the country in which the flowmeter is installed US 60 Hz Flow direction Select the correct flow direction in the pipe Qmax Sets the measuring range the analog output...

Page 57: ...ncy Proportional to flowrate Terminal 56 57 58 The current output must be turned off when not used Current output Proportional to flowrate Terminal 31 and 32 4 20 mA alarm Current output gives the fol...

Page 58: ...outputs a single set point has to be selected individually for digital as well as relay outputs Batch MAG 6000 only Possible through relay and digital output 8 4 4 Relay output Cleaning 8 4 5 External...

Page 59: ...FLO 8 Start up programming Start up programming Menu detail 8 4 6 Sensor characteristics 8 4 7 Reset mode If SENSORPROM not installed is shown refer to section 6 depending on type of mounting configur...

Page 60: ...splayed as days minutes and hours since the error has occurred The first 9 standing errors are stored in error pending When an error is removed it is removed from error pending The latest 9 errors are...

Page 61: ...or menu An open lock key symbol means that the menu is not available in the operator menu The middle line can either be used as a heading Text line for the lower line or as a flow reading A flow readi...

Page 62: ...ct identity Read only Software version of add on module is only available if the add on module has been installed Menu detail 8 4 11 Change password If you have forgotten your password please refer to...

Page 63: ...63 MAGFLO 8 Start up programming Start up programming 8 4 12 Language mode Menu detail 8 4 13 HART communication MAG 5000 HART or as add onmodule Used to select language...

Page 64: ...tor menu setup please refer to 8 4 9 The batch cycle counter is reset by pressing the lock key in the batch cycle counter reset menu Batch cycle counter Batch cycle counter reset 8 5 1 Operator menu F...

Page 65: ...s 5 0 0 100 Batch1 Off Batch quantity 0 Dim dependent Batch compensation 0 100 100 m3 Batch counter Down Up down Time constant 0 1 s 0 1 30 s Frequency Off 500 Hz 1 kHz 5 kHz 10 kHz Time constant 5 s...

Page 66: ...S G 21 2 160 11 0 440 3 13 2 523 9 US GPM 1 US G US G 3 250 17 6 704 5 20 3 792 5 US GPM 1 US G US MG 4 400 27 7 1 100 7 31 3 1 241 6 US GPM 1 US G US MG 5 600 44 0 1 761 1 48 9 1 941 6 US GPM 1 US G...

Page 67: ...annot be reset Totalizer 2 can be reset if the flow velocity in the meter pipe is 0 75 ft s When the totalizer is reset the pulse output register will also be reset Settingprimaryoperatingparameterssu...

Page 68: ...egistered as errors Warning Default value Warnings permanent and fatal errors are registered as errors The error information is displayed in the title and subtitle line The title line will show the ti...

Page 69: ...ed maximum Batch out overrun volume put on zero Active 24 W24 Batch neg flow Check flow direction Negative flow direction during batch Active Active 30 W30 Overflow Adj Qmax Flow is above Qmax setting...

Page 70: ...nstallation sensor grounding connection etc YES YES Often problems with unstable wrong measurements occur due to insufficient wrong grounding or potential equalization Please check connection If OK th...

Page 71: ...ffi is connected and sufficiently ciently screened screened Unstable Unstable 1 Pulsating flow Increase time constant flow signal 2 Conductivity of medium Use special electrode cable too low 3 Electri...

Page 72: ...unstable R 82 Gnd Nominal value 5 500 kohm R 83 Gnd Nominal value 5 500 kohm Sensor apparently OK Remove sensor dry it and check Sensor may be defective Contact Danfoss Dirty electrodes or conductivit...

Page 73: ...ize inches Ohms Tolerance Ohms Tolerance 1 2 104 15 104 2 104 2 1 104 1 104 2 104 2 11 2 92 1 92 2 92 2 2 92 2 92 2 124 4 21 2 100 21 2 100 2 127 4 3 94 3 94 2 126 4 4 92 4 92 2 125 4 5 92 5 92 2 126...

Page 74: ...2 21 2 083G4033 3 083G4034 4 1 083G4035 MAG 1100 FOOD 3 8 083G2016 Ceramic Al2O3 1 2 083G2017 Temperature of medium max 300 F 1 083G2019 Enclosure NEMA 4X 11 2 083G2021 2 083G2022 21 2 083G2023 3 083G...

Page 75: ...nd 2 gaskets Symbol Symbol 10 Ordering Description Material Size Code No Symbol EPDM gaskets EPDM 3 8 083G2206 2 gaskets 1 2 083G2207 1 083G2209 11 2 083G2211 2 083G2212 21 2 083G2213 3 083G2214 4 083...

Page 76: ...1 PN 63 DN 50 400 not with PTFE Q EN 1092 1 PN 100 DN 25 350 not with PTFE R ANSI class 150 24 300 psi F ANSI class 300 24 750 psi G AS 2129 Table E 48 210 psi N AWWA C 207 class D 28 78 150 psi O AS...

Page 77: ...8308 8308 40 8309 8310 8310 8311 8311 42 8394 44 8395 48 8312 8313 8313 8314 8314 54 8349 8353 8357 66 8350 8354 8358 72 8351 8355 8359 78 8352 8356 8360 Grounding protection flange type E AISI 316 f...

Page 78: ...83Z8119 48 10 083Z8021 083Z8121 10 Ordering 10 4 Sensor MAG 3100 W Nominal Flange type Code No ANSI AWWA flanges size Neoprene EDPM inch liner liner 1 ANSI 150 083Z8600 083Z8650 1 ANSI 150 083Z8601 08...

Page 79: ...10 2 500 176 1 7 044 5 ANSI 150 082Z8521 12 3 500 277 4 11 007 1 ANSI 150 082Z8524 14 4 500 381 3 15 247 0 ANSI 150 082Z8527 16 6 000 498 0 19 914 0 ANSI 150 082Z8530 18 7 500 630 5 25 206 2 ANSI 150...

Page 80: ...Signal converter MAG 6000 for 11 30 V d c NEMA 4X fibre integral mount and wall mounting 11 24 V a c glass reinforced 083F5004 polyamide 115 230 V a c NEMA 4X fibre 50 60 Hz glass reinforced 083F5003...

Page 81: ...aning 11 30 V d c rack mount insert incl back plate 11 24 V a c 083F5039 Panel mounting kit for rack mount insert NEMA 4X enclosure in ABS plastic for panel front mounting 083F5030 Panel mounting kit...

Page 82: ...terminal box 085U1002 Complete incl terminals incl lid Polyamide lid for terminal box 085U1003 2 kB SENSORPROM unit 085U1005 Sensor serial No must be specified when ordering Adapter for NPT brass 083N...

Page 83: ...ion as above Wittness inspection Any of above mentioned calibrations Re calibration Description Code No Code No Code No Code No 1 4 2 1 2 3 6 8 20 24 48 Matched pair Sensor and signal converter calibr...

Page 84: ...re media in liquid form irrespec tive of electrical conductivity The range includes a one to four track flowmeter SONO 3000 The meter is also available in a integral mount Ex version SONOFLO flowmeter...

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